Gangue transportation scraper conveyor
By designing a scraper conveyor for transporting coal gangue with a vibrating motor and an inclined bottom plate, the problem of equipment blockage caused by coal gangue residue was solved, achieving efficient material discharge and reducing equipment maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2026-04-07
AI Technical Summary
During the transportation of coal gangue by scraper conveyors, coal gangue residue remains inside the silo, leading to problems such as equipment channel blockage, downtime, wear and tear, and increased maintenance costs.
A scraper conveyor for transporting gangue was designed, comprising a housing, a bottom plate, and a vibrating motor. By rotating the bottom plate and cooperating with the vibrating motor, the bottom plate is tilted to discharge material. Combined with the horizontal transport of the drive chain and scraper, the complete discharge of material is ensured.
Effectively removes residual coal gangue, prevents equipment blockage, improves production efficiency, and reduces wear and maintenance costs.
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Figure CN224090969U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to scraper technology field especially relates to a gangue transportation scraper. BACKGROUND
[0002] The scraper is a kind of equipment for mine or coal mine industry, is specially used to transport gangue, coal, ore, waste materials etc. Gangue scraper adopts chain transmission, passes through scraper connection chain, and gangue is moved along track under the traction of chain, and gangue is transported to specified place from mine or mining area. This kind of equipment is usually used for gangue transportation in underground coal mine or open pit, and can be used for waste stone cleaning in coal preparation plant. Since scraper can carry out efficient transportation in narrow space, it is widely used in mining industry, especially in the exploitation of coal mine, iron mine, copper mine etc.
[0003] At present, scraper has the technical problem of not cleaning the material in the coal bunker during the transportation of coal gangue, and a large amount of coal gangue remains in the internal of the bunker body, which seriously affects the equipment performance and production efficiency. The remaining coal gangue can cause the blockage of transportation channel, cause the equipment to stop, reduce the production efficiency, and at the same time, aggravate the wear of scraper, chain and bunker body, increase the maintenance cost and safety hazard. UTILITY MODEL CONTENT
[0004] The utility model provides a kind of gangue transportation scraper, solve the problem of a large amount of coal gangue remaining in the internal of the bunker body in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of gangue transportation scraper, including box, bottom plate and vibration motor, the upper and lower surfaces of the box are open, the bottom plate is rotationally connected at the lower end opening of the box, the two sides of the box are linearly and uniformly distributed with multiple slides, the side of the slide is provided with sliding slot, the sliding slot is arc, the center position of multiple sliding slots is coaxial with the bottom plate rotation shaft center, the sliding slot arc length of the slide closest to the bottom plate rotation shaft is shortest, the sliding slot arc length of the slide is sequentially and proportionally increased along the direction away from the bottom plate rotation shaft, the two sides of the bottom plate are linearly and uniformly distributed with multiple side rods, multiple side rods are corresponding with the slide on the two sides of the box, and the end of each side rod is slidably connected in the sliding slot of the corresponding slide, a limiting seat is arranged between every two adjacent slides, a threaded insert rod is inserted in the limiting seat, the threaded insert rod is located at the lower end of the bottom plate, and the vibration motor is fixed on the lower surface of the bottom plate.
[0006] Preferably, the rotation shaft of the bottom plate is located at one end of the box, and the rotation shaft of the bottom plate is perpendicular to the length direction of the box.
[0007] Preferably, the limiting seat is provided with a through circular hole, the threaded rod penetrates through the circular hole of one side of the limiting seat and extends into the circular hole of the other side of the limiting seat, and the outer circumferential surface of the threaded rod abuts against the lower surface of the bottom plate.
[0008] Preferably, the vibration direction of the vibration motor is perpendicular to the rotation plane of the bottom plate.
[0009] Preferably, the surface of the bottom plate away from the rotation shaft is provided with a through discharge port.
[0010] Preferably, the bottom of each end of the box body is fixedly connected with a supporting seat.
[0011] Preferably, the inside of the box body is provided with a driving assembly on each side, the two driving assemblies are symmetrically arranged, the driving assembly comprises a rotating wheel set and a driving chain, the rotating wheel set comprises a driving rotating wheel and a driven rotating wheel, the driving rotating wheel and the driven rotating wheel are rotatably connected to the two ends of the box body respectively, and the driving chain is sleeved on the driving rotating wheel and the driven rotating wheel.
[0012] Preferably, the outer circumferential surface of each of the driving rotating wheel and the driven rotating wheel is provided with an annular groove, and the driving chain is embedded in the annular groove.
[0013] Preferably, a plurality of scrapers are fixedly connected to the driving chain between the two driving assemblies respectively arranged on the two sides of the inside of the box body, the two ends of the scraper are fixed on the two driving chains respectively, and the plurality of scrapers are arranged at intervals along the driving chain.
[0014] Preferably, a driving motor is fixedly connected to the outer surface of the box body, the driving shaft of the driving motor is coaxial with the axis of the two symmetrically arranged driving rotating wheels at one end of the box body, and the two driving rotating wheels are fixed on the driving shaft of the driving motor.
[0015] Compared with the prior art, the device has the following advantages:
[0016] When the device is transported, the bottom plate is in a horizontal position, the driving motor is started to drive the two symmetrically arranged driving rotating wheels to rotate synchronously, so that the driving chain operates, the scraper moves horizontally and linearly along with the chain, and the material is pushed forward; when it is necessary to clean the residual material, the threaded rod is taken out, the bottom plate rotates around the rotation shaft, each side rod slides to the bottom end in the corresponding sliding groove, the fixing nut on the side rod is tightened, and the bottom plate is fixed; at this time, the bottom plate is in an inclined state, one end of the bottom plate provided with the discharge port is lower than one end of the bottom plate rotation shaft, so that the gangue remaining in the box body slides downward from the bottom plate, and the effect of slagging is achieved; the vibration motor can accelerate the speed of slagging and ensure that the gangue is completely removed. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 This is a schematic diagram of the scraper conveyor for transporting gangue according to this utility model.
[0018] Figure 2 This is a side view of the scraper conveyor for transporting gangue of this utility model in the slag discharge state;
[0019] Figure 3 This is an internal sectional view of the scraper conveyor for transporting gangue of this utility model in the slag discharge state;
[0020] Figure 4 This is a side view of the scraper conveyor for transporting gangue according to this utility model in the transport state;
[0021] Figure 5 This is an internal sectional view of the scraper conveyor for transporting gangue according to this utility model in the transport state;
[0022] Figure 6 This is a schematic diagram of the base plate structure of this utility model;
[0023] Figure 7 This is a schematic diagram of the threaded insert structure of this utility model.
[0024] The following are the labels in the diagram: 1. Box body; 11. Support base; 12. Slide seat; 121. Slide groove; 13. Limit seat; 2. Rotary wheel assembly; 21. Driving rotary wheel; 22. Driven rotary wheel; 3. Drive chain; 31. Scraper; 4. Drive motor; 5. Base plate; 51. Side rod; 52. Discharge port; 6. Vibration motor; 7. Threaded rod. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0026] This utility model provides a scraper conveyor for transporting gangue, such as... Figure 1 and Figure 2 As shown, the device includes a housing 1, a base plate 5, and a vibrating motor 6. Support seats 11 are fixedly connected to the bottom of both ends of the housing 1. Both the upper and lower surfaces of the housing 1 are open. The base plate 5 is rotatably connected to the lower opening of the housing 1 via a rotating shaft. The upper opening is used for material feeding, while the lower opening mates with the base plate 5. The rotating shaft of the base plate 5 is located at one end of the housing 1 and is perpendicular to the length direction of the housing 1. This allows for flexible rotation of the base plate 5, creating conditions for vibratory material cleaning. Figure 6As shown, a discharge port 52 is provided through the surface of the base plate 5 away from the rotating shaft. Multiple slides 12 are linearly and evenly distributed on both sides of the housing 1. A sliding groove 121 is provided through the side of the slide 12. The sliding groove 121 is arc-shaped. The center of the multiple sliding grooves 121 is coaxial with the center of the rotating shaft of the base plate 5. The sliding groove 121 of the slide 12 closest to the rotating shaft of the base plate 5 has the shortest arc length. The arc length of the sliding groove 121 of the slide 12 increases proportionally in the direction away from the rotating shaft of the base plate 5. Multiple side rods 51 are linearly and evenly distributed on both sides of the base plate 5. The multiple side rods 51 correspond one-to-one with the slides 12 on both sides of the housing 1, and the end of each side rod 51 is slidably connected in the sliding groove 121 of the corresponding slide 12.
[0027] The slide blocks 12 are linearly and evenly distributed on both sides of the housing 1. The sliding grooves 121 on their sides adopt an arc-shaped structure, and the center of all the sliding grooves 121 is coaxial with the center of the rotation axis of the base plate 5. This coaxial design constructs a rotational coordinate system with the rotation axis as the center, so that when the base plate 5 rotates, the sliding trajectory of the side rods 51 always follows the law of circular motion. The closer the slide block 12 is to the rotation axis, the shorter the arc length of its sliding groove 121, while the arc length of the sliding groove 121 of the slide block 12 further away from the rotation axis increases proportionally. This design is essentially based on the geometric principle of "the longer the radius, the longer the arc length" in circular motion, ensuring that when the base plate 5 rotates, the sliding distance of each side rod 51 in the corresponding sliding groove 121 forms a precise mathematical match with the rotation angle of the base plate 5. For example, when the base plate 5 rotates by an angle θ, the corresponding arc length of the slide groove 121 with radius r is r×θ. By increasing the arc length proportionally, the side rods 51 at different positions can complete the corresponding displacement synchronously, thus preventing the base plate 5 from twisting due to uneven force.
[0028] like Figure 2 and Figure 3 As shown, a limiting seat 13 is provided between every two adjacent slides 12. A threaded rod 7 is inserted into the limiting seat 13. The threaded rod 7 is located at the lower end of the base plate 5. The vibration motor 6 is fixed on the lower surface of the base plate 5. The vibration direction of the vibration motor 6 is perpendicular to the rotation plane of the base plate 5.
[0029] like Figure 4 and Figure 5As shown, a through circular hole is provided on the limiting seat 13. The threaded rod 7 passes through the circular hole of one limiting seat 13 and extends into the circular hole of the other limiting seat 13. The outer peripheral side of the threaded rod 7 abuts against the lower surface of the base plate 5. When the base plate 5 is in a horizontal transport position, the side rod 51 is located at the upper starting end of the slide groove 121. A fixing nut is threaded onto the side rod 51. By tightening the fixing nuts on the side rods 51 on both sides of the base plate 5, the side rods 51 can be clamped and fixed to the box body 1. The fixing nuts on both sides are clamped on both sides of the box body 1. At this time, the slide 12 provides multi-point support to the base plate 5 through the side rods 51. At the same time, the threaded rod 7 is inserted into the circular hole of the limiting seat 13 on both sides. The threaded rod 7 reinforces and supports the base plate 5 to prevent it from deforming under load. After the threaded rod 7 is inserted, the nut is screwed in to prevent the threaded rod 7 from slipping off.
[0030] like Figure 3 and Figure 7 As shown, when it is necessary to clean up residual materials, take out the threaded rod 7, the base plate 5 rotates around the pivot, and each side rod 51 slides to the bottom in the corresponding slide groove 121. Tighten the fixing nut on the side rod 51 to fix the base plate 5. At this time, the base plate 5 is in an inclined state. The end of the base plate 5 with the discharge port 52 is lower than the end of the pivot of the base plate 5, so that the residual gangue inside the box 1 slides down from the base plate 5, which plays the role of slag discharge. The vibration motor 6 can speed up the slag discharge and also ensure that the gangue is completely removed.
[0031] like Figure 1 and Figure 2 As shown, drive assemblies are provided on both sides of the interior of the housing 1. The two sets of drive assemblies are symmetrically arranged. Each drive assembly includes a set of rotating wheels 2 and a drive chain 3. The set of rotating wheels 2 includes a driving wheel 21 and a driven wheel 22. The driving wheel 21 and the driven wheel 22 are rotatably connected to both ends of the housing 1, and the drive chain 3 is sleeved on the driving wheel 21 and the driven wheel 22. Annular grooves are formed on the outer circumferential surfaces of the driving wheel 21 and the driven wheel 22, and the drive chain 3 is embedded in the annular grooves. Multiple scrapers 31 are fixedly connected to the drive chain 3 located between the two sets of drive assemblies on both sides of the interior of the housing 1. The two ends of the scrapers 31 are fixed to the two drive chains 3, and the multiple scrapers 31 are evenly distributed along the drive chain 3. A drive motor 4 is fixedly connected to the outer surface of the housing 1. The drive shaft of the drive motor 4 is coaxial with the axis of the two symmetrically arranged driving wheels 21 at one end of the housing 1, and both driving wheels 21 are fixed on the drive shaft of the drive motor 4. When the device is in transport, the base plate 5 is in a horizontal position. Starting the drive motor 4 can drive the two symmetrically arranged active rotating wheels 21 to rotate synchronously, so that the drive chain 3 runs. Multiple scrapers 31 are fixed at equal intervals between the two drive chains 3 to form a continuous material pushing array. The scrapers 31 move horizontally and linearly with the chain, and their plate surfaces perpendicular to the direction of movement push the material forward and transport it to the discharge port 52 for discharge.
[0032] Using this utility model, such as Figure 1 and Figure 2 As shown, when the device is being transported, the base plate 5 is in a horizontal position. Starting the drive motor 4 can drive the two symmetrically arranged active rotating wheels 21 to rotate synchronously, causing the drive chain 3 to run. The scraper 31 moves horizontally in a straight line with the chain, pushing the material forward. When it is necessary to clean up the residual material, the threaded insert 7 is taken out, the base plate 5 rotates around the rotating shaft, and each side rod 51 slides to the bottom in the corresponding sliding groove 121. The fixing nuts on the side rods 51 are tightened to fix the base plate 5. At this time, the base plate 5 is in an inclined state, and the end of the base plate 5 with the discharge port 52 is lower than the end of the rotating shaft of the base plate 5, so that the residual gangue inside the box 1 slides down from the base plate 5, which plays the role of slag discharge. The vibration motor 6 can speed up the slag discharge and also ensure that the gangue is completely removed.
[0033] Although the embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this utility model. For those skilled in the art, other modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A scraper conveyor for transporting gangue, characterized in that, The enclosure includes a housing (1), a base plate (5), and a vibration motor (6). Both the upper and lower surfaces of the housing (1) are open. The base plate (5) is rotatably connected to the lower opening of the housing (1) via a rotating shaft. Multiple slides (12) are linearly and evenly distributed on both sides of the housing (1). A sliding groove (121) is provided through the side of each slide (12). The sliding groove (121) is arc-shaped, and the centers of the multiple sliding grooves (121) are coaxial with the center of the rotating shaft of the base plate (5). The slide (121) closest to the rotating shaft of the base plate (5) has the shortest arc length. The length increases proportionally in the direction away from the pivot of the base plate (5). Multiple side rods (51) are linearly and evenly distributed on both sides of the base plate (5). Each side rod (51) corresponds to a slide block (12) on both sides of the box body (1). The end of each side rod (51) is slidably connected in the slide groove (121) of the corresponding slide block (12). A limit seat (13) is provided between every two adjacent slide blocks (12). A threaded rod (7) is inserted into the limit seat (13). The threaded rod (7) is located at the lower end of the base plate (5). The vibration motor (6) is fixed on the lower surface of the base plate (5).
2. The scraper conveyor for transporting gangue according to claim 1, characterized in that, The pivot of the base plate (5) is located at one end of the box (1), and the pivot of the base plate (5) is perpendicular to the length direction of the box (1).
3. The scraper conveyor for transporting gangue according to claim 1, characterized in that, The limiting seat (13) has a through round hole. The threaded rod (7) passes through the round hole of the limiting seat (13) on one side and extends into the round hole of the limiting seat (13) on the other side. The outer peripheral side of the threaded rod (7) abuts against the lower surface of the base plate (5).
4. The scraper conveyor for transporting gangue according to claim 1, characterized in that, The vibration direction of the vibration motor (6) is perpendicular to the rotation plane of the base plate (5).
5. The scraper conveyor for transporting gangue according to claim 1, characterized in that, A discharge port (52) is provided through the surface of the bottom plate (5) away from the rotating shaft.
6. The scraper conveyor for transporting gangue according to claim 1, characterized in that, Both ends of the box (1) are fixedly connected to support bases (11).
7. The scraper conveyor for transporting gangue according to claim 1, characterized in that, Both sides of the interior of the housing (1) are provided with drive components. The two sets of drive components are symmetrically arranged. The drive components include a set of rotating wheels (2) and a drive chain (3). The set of rotating wheels (2) includes a driving wheel (21) and a driven wheel (22). The driving wheel (21) and the driven wheel (22) are rotatably connected to the two ends of the housing (1). The drive chain (3) is sleeved on the driving wheel (21) and the driven wheel (22).
8. The scraper conveyor for transporting gangue according to claim 7, characterized in that, Both the driving wheel (21) and the driven wheel (22) have annular grooves on their outer peripheral surfaces, and the drive chain (3) is embedded in the annular grooves.
9. The scraper conveyor for transporting gangue according to claim 8, characterized in that, Multiple scrapers (31) are fixedly connected to the drive chain (3) between the two sets of drive components located on both sides of the inside of the housing (1). The two ends of the scrapers (31) are fixed on the two drive chains (3) respectively, and the multiple scrapers (31) are evenly distributed along the drive chain (3).
10. The scraper conveyor for transporting gangue according to claim 9, characterized in that, A drive motor (4) is fixedly connected to the outer side of the housing (1). The drive shaft of the drive motor (4) is coaxial with the axes of two symmetrically arranged active rotating wheels (21) at one end of the housing (1), and both active rotating wheels (21) are fixed on the drive shaft of the drive motor (4).