Discharging plough

By designing a flip-type multi-point unloading plow, and using a movable plow plate and a hydraulic/cylinder driven baffle, the problems of inconvenient maintenance and dust adhesion in narrow spaces are solved, achieving flexible unloading and low-cost multi-point unloading.

CN224091114UActive Publication Date: 2026-04-07JIANGSU FUCHANG MACHINERY EQUIP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing unloading device is inconvenient to maintain in a narrow space and dust adheres to it, making it difficult to use the material distribution valve. In addition, the large amount of dust can easily cause fire hazards.

Method used

Design a flip-type multi-point unloading plow head, which adopts a movable plow plate and a hydraulic/cylinder driven baffle plate. The unloading position can be flexibly adjusted by changing the shape of the plow plate, avoiding electric sparks from the motor. A canvas belt is used to seal the shaft gap, reducing maintenance costs.

Benefits of technology

It achieves efficient and easy-to-maintain multi-point unloading, reduces the use of distribution valves, lowers the risk of dust adhesion, avoids fire hazards, and has a simple structure and low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

A discharging plough comprises a plough frame, a plough head and a conveyor connecting mechanism. The plough frame is connected to a rack of the belt conveyor through the conveyor connecting mechanism; the plowshare is connected to the plow frame in a liftable mode, and when the plowshare is lowered to the lowest position, the bottom edge of a striker plate of the plowshare is attached to the surface of the conveying belt; the plowshare comprises a plowshare frame, a striker plate and a plough frame connecting mechanism; the striker plate is connected to the plowshare frame, and a plough frame connecting mechanism is arranged on the plowshare frame; the left striker plate and the right striker plate are in mirror symmetry and are respectively a left striker plate and a right striker plate, the left striker plate and the right striker plate are respectively and rotatably connected to the plowshare frame, and the rotating axes are on mirror surfaces of the left striker plate and the right striker plate which are in mirror symmetry. The unloading plow adopts an efficient and easy-to-maintain unloading plowshare, so that the existing unloading plow can be subjected to technical transformation conveniently.
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Description

[0001] The utility model application is the divisional application of the invention with the application number "202422156622.5", the application date "2024.09.04" and the name "turning plate type multi-point unloading plow head, unloading plow and unloading system". TECHNICAL FIELD

[0002] The utility model belongs to the technical field of grain conveying machinery, and specifically relates to a turning plate type multi-point unloading plow head, unloading plow and unloading system. BACKGROUND

[0003] The unloading plow is a common unloading device and is usually used on a belt conveyor. The unloading plow usually comprises a plow frame, a plow head and a conveyor connecting mechanism. The plow frame is connected to the rack of the belt conveyor through the conveyor connecting mechanism. The plow head is movably connected to the plow frame, and the plow head can be lifted and lowered. When the plow head is lowered to the lowest position, the bottom edge of the baffle plate of the plow head is attached to the surface of the conveying belt, and the material on the conveying belt enters the unloading position under the blocking and flow guiding action of the baffle plate. The plow head is arrow-shaped, which divides the material into two streams and enters the feeding port of the feeding pipe from the left and right unloading points of the conveying belt. The two unloading points actually enter two sub-feeding ports of the same feeding pipe, and the two sub-feeding ports converge at the feeding end of the feeding pipe.

[0004] There are multiple grain stores in a large storage base, and the material distribution allocated to different grain stores according to the storage requirements can be distributed in the feeding pipe through a material distribution valve. The main problem of this mode is that the material distribution valve is installed on the feeding pipe, and in order to save space and other purposes, the feeding pipe is usually in a narrow space between the grain stores, and the maintenance is not very convenient. However, there is a lot of dust and a lot of starch in the dust, which is easy to cause the dust in the material distribution valve to adhere.

[0005] Therefore, if the material can be directly distributed to the corresponding grain store through a single pipe during the unloading stage, the use of the pipe material distribution valve can be reduced or even avoided. SUMMARY

[0006] In order to meet the needs, the utility model provides a multi-point unloading plow head with simple structure, easy maintenance and low cost. After the existing unloading plow is replaced with the unloading plow head, the material on the conveying belt can be flexibly distributed to the left and / or right unloading points, and one unloading plow can correspond to two separate feeding pipes. According to the number and position of the grain stores on site, multiple unloading plows can be arranged on the same conveying belt to meet the multi-path unloading requirement.

[0007] During the design of the unloading plow head, the movable plow plate is adopted, the unloading position is adjusted by changing the shape of the plow plate, and the unloading position is efficiently changed with a simple structure. The utility model is as follows.

[0008] The application discloses a turning plate type multi-point unloading plow head which comprises a plow head frame, a material blocking plate and a plow frame connecting mechanism, wherein the material blocking plate is connected to the plow head frame, and the plow head frame is provided with the plow frame connecting mechanism.

[0009] When the unloading plow head is lowered to the lowest position, the left and right material blocking plates have three positions, respectively as follows.

[0010] State one: the left and right material blocking plates are both static, and the projections of the left and right material blocking plates on the surface of a conveying belt are arrowhead shapes, with the tips of the arrowheads being directed to the front, i.e. the incoming material direction.

[0011] State two: the left material blocking plate is rotated, the right material blocking plate is static, and the projections of the left and right material blocking plates on the surface of the conveying belt are diagonal line shapes, with the projection line segment corresponding to the left material blocking plate being in the front.

[0012] State three: the left material blocking plate is static, the right material blocking plate is rotated, and the projections of the left and right material blocking plates on the surface of the conveying belt are diagonal line shapes, with the projection line segment corresponding to the left material blocking plate being in the rear.

[0013] During use, the shape of the plow head is changed through the rotation of the left and right material blocking plates, and the incoming material is divided into two-side unloading, right-side unloading and left-side unloading in the three states.

[0014] Specifically, the plow head frame is a frame structure; in a top view, the beam at the front of the plow head frame is in an arrowhead shape, and the tip of the beam is connected to a material blocking plate rotating shaft.

[0015] The rear of each of the left and right material blocking plates is connected with a supporting frame; the adjacent sides of the two supporting frames are connected to the material blocking plate rotating shaft; and the sides away from each other of the two supporting frames are connected to the plow head frame through first air cylinders respectively.

[0016] The connection structure between the side away from each other of the supporting frame and the plow head frame is that the cylinder body of the first hydraulic cylinder or the cylinder body of the first air cylinder is rotationally connected to the main body of the plow head frame, and the piston rod of the first hydraulic cylinder or the piston rod of the first air cylinder is rotationally connected to the supporting frame.

[0017] The supporting frame added behind the material blocking plate improves the structural strength; here, since the material blocking plate is a rotating part, only the plate itself cannot meet the structural requirement. The hydraulic cylinder / air cylinder is adopted, so that the electric spark generated in the working process of the motor and other electrical appliances is avoided, and the fire hazard such as explosion in the high-dust environment of the granary is avoided.

[0018] Further, the adjacent sides of the left and right material blocking plates are connected with a canvas belt, the material blocking plate rotating shaft is behind the canvas belt, and the bottom edge of the canvas belt is not higher than the bottom edges of the left and right material blocking plates.

[0019] Because the structure of the material blocking plate rotating shaft needs to occupy a certain space, there will be some gaps between the adjacent sides of the left and right material blocking plates, and the material will slide away from the gaps. The left and right sides of the canvas belt are fixed on the left and right material blocking plates respectively, and block the material blocking plate rotating shaft, thereby blocking the gaps to prevent the material from sliding away. Meanwhile, the canvas belt is low in cost, convenient to replace, and made of deep green environmentally friendly material, and is suitable for use of the scheme.

[0020] A kind of unloading plough, including plough frame, plough head and conveyor connecting mechanism;Plough frame is connected to the rack of belt conveyor by conveyor connecting mechanism;Plough head is connected to plough frame in a lift, when plough head is lowered to the lowest position, the bottom edge of plough head is attached to the surface of conveying belt, characterized in that the plough head is the aforementioned flap type multi-point unloading plough head.

[0021] Specifically, the plough frame is a door-shaped frame;

[0022] The rear part of the plough head frame of the plough head is rotatably connected to the two columns of the door-shaped frame, and the rotation axis is parallel to the plane where the conveying belt of the belt conveyor is located;The beam of the door-shaped frame and the main body of the plough head frame are connected by a second hydraulic cylinder or a second air cylinder, the cylinder body of the second hydraulic cylinder or the cylinder body of the second air cylinder is rotatably connected to the beam of the door-shaped frame, and the piston rod of the second hydraulic cylinder or the piston rod of the second air cylinder is rotatably connected to the main body of the plough head frame;

[0023] The foot of the two columns of the door-shaped frame is provided with a bolt hole for connecting the conveyor, which constitutes the conveyor connecting mechanism.

[0024] An unloading system, comprising an unloading plough and a feeding pipe;The feeding pipe has multiple independent ones;The feeding inlet of each feeding pipe is connected to the unloading port of the unloading plough, and the discharging port of each feeding pipe is connected to the feeding inlet of a granary.

[0025] The unloading plough has multiple ones, and each unloading plough is arranged along the feeding path of the belt conveyor;The unloading port of the unloading plough has two, which are distributed on the left and right sides of the belt conveyor;The two unloading ports are respectively connected to the feeding inlet of one feeding pipe. Here, the unloading plough can be a traditional unloading plough or the aforementioned unloading plough.

[0026] Compared with the prior art, the unloading plough head provided by the present application is efficient and easy to maintain. This plough head can be applied to the existing unloading plough, facilitating the technical transformation of the existing unloading plough. Based on the new unloading plough, the present application proposes an unloading system, which can avoid the drawbacks of the existing feeding system. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 is a schematic diagram of the unloading system of the present embodiment (plough head falling state);

[0028] Figure 2is the schematic view of the unloading plow of the embodiment (the plow head is in the raised state);

[0029] Figure 3 is the schematic view of the unloading plow from the top (the left and right blocking plates are in the non-rotated state)

[0030] Figure 4 is the schematic view of the unloading plow from the top (the left blocking plate is in the rotated state);

[0031] Figure 5 is the schematic view of the connection state of the canvas belt and the left and right blocking plates (from the right side) Figure 1

[0032] In the figure: unloading plow 1, feeding pipe 2, belt conveyor 3, plow frame 4, plow head 5, plow head frame 6, right blocking plate 7, left blocking plate 8, beam 9, blocking plate rotating shaft 10, supporting frame 11, first air cylinder 12, stand 13, cross beam 14, second air cylinder 15, ground foot 16, canvas belt 17. DETAILED DESCRIPTION

[0033] The utility model is further explained in combination with the specific embodiments and the accompanying drawings.

[0034] Reference Figure 1 An unloading system comprises unloading plows 1 and feeding pipes 2; the feeding pipes 2 are independent and multiple; the feeding inlet of each feeding pipe is connected with the unloading port of an unloading plow, and the discharging port of each feeding pipe is connected with the feeding inlet of a granary.

[0035] The unloading plows 2 are multiple, and each unloading plow is arranged along the feeding path of the belt conveyor 3; the unloading ports of the unloading plows are two, which are distributed on the left and right sides of the belt conveyor; the two unloading ports are respectively connected with the feeding inlet of a feeding pipe.

[0036] Further reference Figure 2 The unloading plow comprises a plow frame 4, a plow head 5 and a conveyor connecting mechanism; the plow frame is connected with the frame of the belt conveyor through the conveyor connecting mechanism; the plow head 5 is connected with the plow frame 4 in a lifting manner, and when the plow head is lowered to the lowest position, the bottom edge of the blocking plate of the plow head is attached to the surface of the conveying belt (such as Figure 1 state). Figure 2 In the figure, the right blocking plate is omitted for the sake of clear view of the blocking plate and other structures.

[0037] Further reference Figure 3 and Figure 4 ​, the plow head is a turning plate type multi-point unloading plow head, and the plow head comprises a plow head frame 6, a material blocking plate and a plow frame connecting mechanism; the material blocking plate is connected to the plow head frame, and the plow head frame is provided with the plow frame connecting mechanism. The material blocking plate comprises two mirror-symmetrical left and right material blocking plates, namely a left material blocking plate 8 and a right material blocking plate 7, and the left and right material blocking plates are respectively rotationally connected to the plow head frame with the rotation axis on the mirror surface of the mirror symmetry.

[0038] When the unloading plow head is lowered to the lowest position, the left and right material blocking plates have three positions, which are respectively:

[0039] State one (as shown in Figure 3 ): the left and right material blocking plates are both static, and the projections of the left and right material blocking plates on the surface of the conveying belt are arrowhead shapes with the arrowhead tips facing the front direction, i.e. the incoming material direction;

[0040] State two: the left material blocking plate is rotated, the right material blocking plate is static, and the projections of the left and right material blocking plates on the surface of the conveying belt are diagonal line shapes with the projection line segment corresponding to the left material blocking plate in the front;

[0041] State three (as shown in Figure 4 ): the left material blocking plate 8 is static, the right material blocking plate 7 is rotated, and the projections of the left and right material blocking plates on the surface of the conveying belt are diagonal line shapes with the projection line segment corresponding to the left material blocking plate in the rear.

[0042] In use, the shape of the plow head is changed through the rotation of the left and right material blocking plates, and the incoming material is divided into two-side unloading, right-side unloading and left-side unloading in the three states.

[0043] In the following embodiments, a pneumatic cylinder is adopted.

[0044] The plow head frame 6 of this example is a frame structure; in the top view, the beam 9 at the front of the plow head frame is an arrowhead shape with the tip of the beam connected to the material blocking plate rotating shaft 10;

[0045] The rear of the left and right material blocking plates is respectively connected to a support frame 11; the adjacent side of the two support frames is connected to the material blocking plate rotating shaft; the side away from the support frame of the two support frames is respectively connected to the plow head frame 6 through a first pneumatic cylinder 12;

[0046] The connection structure between the side away from the support frame and the plow head frame is that the cylinder body of the first pneumatic cylinder 12 is rotationally connected to the main body of the plow head frame 6, and the piston rod of the first pneumatic cylinder is rotationally connected to the support frame 11.

[0047] The plow frame 4 is a door-shaped frame;

[0048] The rear of the plow head frame 6 of the plow head is rotationally connected to the two vertical columns 13 of the door-shaped frame with the rotation axis parallel to the plane where the conveying belt of the belt conveyor is located; the cross beam 14 of the door-shaped frame is connected to the main body of the plow head frame 6 through a second pneumatic cylinder 15, the cylinder body of the second pneumatic cylinder is rotationally connected to the cross beam 14 of the door-shaped frame, and the piston rod of the second pneumatic cylinder is rotationally connected to the main body of the plow head frame 6.

[0049] The feet 16 of the two uprights 13 of the door-shaped frame are provided with bolt holes for connecting the conveyor, constituting a conveyor connecting mechanism.

[0050] In this example, the adjacent sides of the left and right material blocking plates are connected by a canvas belt 17 (riveted in this example), the material blocking plate rotating shaft 10 is behind the canvas belt 17, and the bottom edge of the canvas belt is not higher than the bottom edges of the left and right material blocking plates.

Claims

1. A discharge plow, comprising a plow frame, a plow head, and a conveyor connecting mechanism; the plow frame is connected to the frame of a belt conveyor via the conveyor connecting mechanism; the plow head is vertically connected to the plow frame, and when the plow head is lowered to its lowest position, the bottom edge of the plow head's baffle plate is attached to the surface of the conveyor belt, characterized in that... The plowshare includes a plowshare frame, a baffle plate, and a plowshare frame connecting mechanism; the baffle plate is connected to the plowshare frame, and the plowshare frame has a plowshare connecting mechanism; the baffle plate has two mirror-symmetrical left and right parts, namely a left baffle plate and a right baffle plate, and the left and right baffle plates are rotatably connected to the plowshare frame, with the rotation axis on the mirror surface of the two. When the unloading plow reaches its lowest position, the left and right baffles can be in three different positions: State 1: Both left and right baffles are stationary. The projections of the left and right baffles onto the conveyor belt surface are arrow-shaped, with the tips of the arrows pointing forward, i.e., the direction of material inflow. State 2: The left baffle rotates while the right baffle remains stationary. The projections of the left and right baffles onto the conveyor belt surface are oblique lines, with the projection line segment of the left baffle in front. State 3: The left baffle is stationary, while the right baffle rotates. The projections of the left and right baffles onto the conveyor belt surface are oblique lines, with the corresponding projection line segment of the left baffle at the back.

2. The unloading plow according to claim 1, characterized in that: The plowshare frame is a frame structure; from a top-down view, the beam at the front of the plowshare frame is arrow-shaped, and the tip of the beam is connected to the baffle plate pivot. Support frames are connected to the back of the left and right baffles respectively; the adjacent side of the two support frames is connected to the baffle shaft; the far side of the two support frames is connected to the plow frame through the first cylinder respectively. The connection structure between the support frame and the plowshare frame on the side furthest away is as follows: the cylinder body of the first hydraulic cylinder or the cylinder body of the first air cylinder is rotatably connected to the main body of the plowshare frame, and the piston rod of the first hydraulic cylinder or the piston rod of the first air cylinder is rotatably connected to the support frame.

3. The unloading plow according to claim 1, characterized in that: A canvas belt connects the adjacent sides of the left and right baffles. The baffle shaft is behind the canvas belt, and the bottom edge of the canvas belt is not higher than the bottom edge of the left and right baffles.

4. The unloading plow according to claim 1, characterized in that the plow frame is a portal frame; The rear part of the plowshare frame is rotatably connected to the two columns of the portal frame, and the axis of rotation is parallel to the plane of the conveyor belt of the belt conveyor; the crossbeam of the portal frame and the main body of the plowshare frame are connected by a second hydraulic cylinder or a second air cylinder, the cylinder body of the second hydraulic cylinder or the cylinder body of the second air cylinder is rotatably connected to the crossbeam of the portal frame, and the piston rod of the second hydraulic cylinder or the piston rod of the second air cylinder is rotatably connected to the main body of the plowshare frame; The bases of the two uprights of the portal frame are provided with bolt holes for connecting the conveyor, forming the conveyor connection mechanism.