Flexible insulating composite material winding mechanism

Abstract

The utility model discloses a flexible insulation composite material winding mechanism, which belongs to the technical field of winding equipment, and comprises a base, one side of the base is fixedly provided with an installation shell, and the other side of the base is fixedly provided with a winding device. A clamping mechanism facilitating winding of flexible insulation composite materials of different specifications is arranged in the base and the mounting shell, a lifting mechanism matched with the ground or a material receiving plane of material carrying equipment is arranged at the top end of the clamping mechanism, and a rotating mechanism is arranged in the lifting mechanism. By arranging the clamping mechanism and the lifting mechanism, the winding drum clamping device can be matched with winding drums with different widths, stable clamping of the winding drums is kept, the winding drums cannot deviate or shake due to the pulling force of materials along with continuous winding of the materials in the winding process of the winding drums, and the winding drum clamping device is simple in structure and convenient to use. And therefore, the flexible insulating composite materials of different specifications can be wound conveniently.

Description

Technical Field

[0001] This utility model relates to the field of winding equipment technology, and in particular to a winding mechanism for flexible insulating composite materials. Background Technology

[0002] Flexible composite insulation material is a material composed of multiple functional layers through a specific process. It has good flexibility, which can adapt to different shapes and installation requirements, and excellent insulation properties, which can effectively prevent the conduction of current. After the flexible composite insulation material is produced, it needs to be rolled up for transportation and processing.

[0003] Existing flexible insulating composite materials are wound up using winding equipment. However, most winding equipment is an integral structure, which means that users cannot adjust the spacing according to production needs. Furthermore, the wound flexible insulating composite materials are quite heavy and require forklifts or other equipment for transportation.

[0004] Therefore, there is an urgent need to provide a flexible insulating composite material winding mechanism to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a flexible insulating composite material winding mechanism.

[0006] To solve the above-mentioned technical problems, the present invention provides a flexible insulating composite material winding mechanism, including a base, an mounting shell fixedly installed on one side of the base, a clamping mechanism for convenient winding of flexible insulating composite materials of different specifications is provided inside the base and the mounting shell, a lifting mechanism matching the receiving plane of the ground or material handling equipment is provided at the top of the clamping mechanism, and a rotating mechanism is provided inside the lifting mechanism.

[0007] The present invention is further configured such that: the clamping mechanism includes a dual-axis motor fixed to the inner wall of the mounting shell, the output shaft of the dual-axis motor is fixedly connected to two first worm gears through a coupling, and two bidirectional lead screws with one end penetrating through and extending into the base are rotatably installed inside the mounting shell, and a first worm wheel is fixedly installed on the outer surface of each of the two bidirectional lead screws, and the outer surfaces of the two first worm wheels respectively mesh with the outer surfaces of the two first worm gears.

[0008] Through the above technical solution, the output shaft of the dual-axis motor transmits power to the two first worm gears through a coupling. Its dual-axis design can provide stable and balanced power output, ensuring that the clamping actions in both directions are carried out synchronously. The first worm gear drives the first worm wheel and the bidirectional lead screw to rotate, thereby realizing the conversion of rotational motion into linear motion.

[0009] The present invention is further configured such that: a first slider with a ball nut seat is threadedly installed on the outer surface of both bidirectional lead screws, and a second slider with a ball nut seat is threadedly installed on the outer surface of both bidirectional lead screws; the exterior of the first slider and the second slider are respectively slidably connected to the interior of the base.

[0010] Through the above technical solution, the bidirectional lead screw will make corresponding linear motion according to the direction of the thread, thereby driving the first slider and the second slider to move in opposite directions, realizing the clamping or releasing action of different widths.

[0011] The present invention is further configured such that: the lifting mechanism includes a first lifting frame fixed to the top of the second slider, a lifting plate is slidably installed on the outside of the first lifting frame, and a docking cylinder head is rotatably installed on one side of the lifting plate.

[0012] Through the above technical solution, the first lifting frame provides vertical guidance and support for the lifting plate, and the docking cylinder head is used for docking and separation, which facilitates the transfer of materials after winding.

[0013] The present invention is further configured such that: a second lifting frame is fixedly installed at the top of the first slider, an electric telescopic rod is fixedly installed at the top of the second lifting frame, a lifting shell is fixedly installed at one end of the piston rod of the electric telescopic rod, and the interior of the lifting shell is slidably connected to the outer surface of the second lifting frame.

[0014] Through the above technical solution, the electric telescopic rod moves in extension and retraction according to the control signal, causing the lifting shell to slide along the second lifting frame, thereby moving the entire lifting mechanism to a suitable height position.

[0015] The present invention is further configured such that: the rotating mechanism includes a rotating motor fixed to the inner wall of the lifting shell, the output shaft of the rotating motor is fixedly connected to a second worm gear through a coupling, a rotating cylinder head is rotatably installed inside the lifting shell, a second worm wheel is fixedly installed at one end of the rotating cylinder head, and the outer surface of the second worm wheel meshes with the outer surface of the second worm gear.

[0016] Through the above technical solution, the rotary motor transmits power to the second worm through a coupling, and the second worm drives the second worm wheel to rotate, thereby driving the rotary drum head to rotate.

[0017] The present invention is further configured such that: a winding drum is fitted between the rotating head and the docking head, and a telescopic rod is fixedly connected between the lifting shell and the lifting plate.

[0018] With the above technical solution, when the rotating drum head rotates, the winding drum will also rotate together to realize the winding action of the flexible insulating composite material. At the same time, the telescopic rod can maintain the connection between the lifting shell and the lifting plate during the clamping process of the clamping mechanism.

[0019] The beneficial effects of this utility model are as follows:

[0020] 1. This utility model, by providing a clamping mechanism and a lifting mechanism, can adapt to winding drums of different widths, maintain a stable clamping of the winding drum, so that during the winding process, as the material is continuously wound, the winding drum will not deviate or shake unstablely due to the tension of the material, thus facilitating the winding of flexible insulating composite materials of different specifications.

[0021] 2. This utility model, by providing a lifting mechanism and a rotating mechanism, can drive the winding drum to lift and lower it to a height that is easy to operate. This height is usually matched with the receiving plane of the ground or material handling equipment, so as to safely transfer the wound material and facilitate subsequent winding drum replacement operations. Attached Figure Description

[0022] Figure 1 This is a first-view structural diagram of the present invention;

[0023] Figure 2 This is a second-view structural diagram of the present invention;

[0024] Figure 3 This is a structural diagram of the base of this utility model;

[0025] Figure 4 This is a structural diagram of the lifting plate and lifting shell of this utility model.

[0026] In the diagram: 1. Base; 2. Mounting shell; 3. Clamping mechanism; 301. Dual-axis motor; 302. First worm gear; 303. Two-way lead screw; 304. First worm wheel; 305. First slider; 306. Second slider; 4. Lifting mechanism; 401. First lifting frame; 402. Lifting plate; 403. Connecting cylinder head; 404. Second lifting frame; 405. Electric telescopic rod; 406. Lifting shell; 5. Rotating mechanism; 501. Rotary motor; 502. Second worm gear; 503. Rotating cylinder head; 504. Second worm wheel; 505. Rewinding drum; 506. Telescopic rod. Detailed Implementation

[0027] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of the present invention.

[0028] Please see Figures 1-4 A flexible insulating composite material winding mechanism is provided, including a base 1, a mounting shell 2 fixedly installed on one side of the base 1, and a clamping mechanism 3 for convenient winding of flexible insulating composite materials of different specifications inside the base 1 and the mounting shell 2. The clamping mechanism 3 includes a dual-axis motor 301 fixed to the inner wall of the mounting shell 2. The output shaft of the dual-axis motor 301 is fixedly connected to two first worm gears 302 through a coupling. Two bidirectional lead screws 303 with one end penetrating and extending into the interior of the base 1 are rotatably installed inside the mounting shell 2. The outer surfaces of the two bidirectional lead screws 303 are fixedly installed with first worm wheels 304, and the outer surfaces of the two first worm wheels 304 respectively mesh with the outer surfaces of the two first worm gears 302. The outer surfaces of the two bidirectional lead screws 303 are threaded with ball nut seats. The first slider 305 and the two bidirectional lead screws 303 are threaded with second sliders 306 with ball nut seats on their outer surfaces. The exterior of the first slider 305 and the second slider 306 are slidably connected to the interior of the base 1. The output shaft of the dual-axis motor 301 transmits power to the two first worm gears 302 through a coupling. Its dual-axis design can provide stable and balanced power output, ensuring that the clamping action in two directions is carried out synchronously. The first worm gear 302 drives the first worm wheel 304 and the bidirectional lead screw 303 to rotate, thereby converting the rotational motion into linear motion. The bidirectional lead screw 303 will make corresponding linear motion according to the direction of the thread, thereby driving the first slider 305 and the second slider 306 to move in opposite directions, realizing the clamping or releasing action of different widths.

[0029] like Figure 1 and Figure 2 As shown, the top of the clamping mechanism 3 is provided with a lifting mechanism 4 that matches the receiving plane of the ground or material handling equipment. The lifting mechanism 4 includes a first lifting frame 401 fixed to the top of the second slider 306. A lifting plate 402 is slidably installed on the outside of the first lifting frame 401. A docking head 403 is rotatably installed on one side of the lifting plate 402. A second lifting frame 404 is fixedly installed on the top of the first slider 305. An electric telescopic rod 405 is fixedly installed on the top of the second lifting frame 404. A lifting shell 406 is fixedly installed at one end of the piston rod of the electric telescopic rod 405. The interior of the lifting shell 406 is slidably connected to the outer surface of the second lifting frame 404. The first lifting frame 401 provides vertical guidance and support for the lifting plate 402. The docking head 403 is used for docking and separation to facilitate the transfer of materials after winding. The electric telescopic rod 405 performs telescopic movement according to the control signal, driving the lifting shell 406 to slide along the second lifting frame 404, thereby moving the entire lifting mechanism 4 to a suitable height position.

[0030] like Figure 4As shown, the lifting mechanism 4 has a rotating mechanism 5 inside. The rotating mechanism 5 includes a rotary motor 501 fixed to the inner wall of the lifting housing 406. The output shaft of the rotary motor 501 is fixedly connected to a second worm gear 502 via a coupling. A rotating head 503 is rotatably mounted inside the lifting housing 406. A second worm wheel 504 is fixedly mounted at one end of the rotating head 503. The outer surface of the second worm wheel 504 meshes with the outer surface of the second worm gear 502. A winding drum 505 is fitted between the rotating head 503 and the docking head 403. A telescopic rod 506 is fixedly connected between the lifting shell 406 and the lifting plate 402. The rotary motor 501 transmits power to the second worm gear 502 through a coupling. The second worm gear 502 drives the second worm wheel 504 to rotate, which in turn drives the rotating drum head 503 to rotate. When the rotating drum head 503 rotates, the winding drum 505 also rotates together to realize the winding action of the flexible insulating composite material. At the same time, the telescopic rod 506 can maintain the connection between the lifting shell 406 and the lifting plate 402 during the clamping process of the clamping mechanism 3.

[0031] In use, the rotary motor 501 transmits power to the second worm gear 502 via a coupling. The second worm gear 502 drives the second worm wheel 504 to rotate, which in turn drives the rotating drum head 503 to rotate. When the rotating drum head 503 rotates, the winding drum 505 also rotates, realizing the winding action of the flexible insulating composite material. Then, the material handling equipment is placed under the flexible insulating composite material, and the electric telescopic rod 405 performs telescopic movement according to the control signal, driving the lifting shell 406 to slide along the second lifting frame 404. The lifting shell 406 drives the lifting plate 402 to move synchronously up and down through the telescopic rod 506 via the first lifting frame 401. The wound flexible insulating composite material is then placed on a material handling device. The output shaft of the dual-axis motor 301 transmits power to the two first worm gears 302 through a coupling. The first worm gears 302 drive the first worm wheel 304 and the bidirectional lead screw 303 to rotate, thereby converting the rotational motion into linear motion. The bidirectional lead screw 303 will make corresponding linear motion according to the direction of the thread, thereby driving the first slider 305 and the second slider 306 to move in opposite directions, realizing the separation of the docking head 403 and the rotating head 503 from the two ends of the winding drum 505. Then, the wound flexible insulating composite material is transferred and transported by the material handling device.

[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A flexible insulating composite material winding mechanism, comprising a base (1), characterized in that: A mounting shell (2) is fixedly installed on one side of the base (1). The base (1) and the mounting shell (2) are provided with a clamping mechanism (3) to facilitate the winding of flexible insulating composite materials of different specifications. The top of the clamping mechanism (3) is provided with a lifting mechanism (4) that matches the receiving plane of the ground or material handling equipment. The lifting mechanism (4) is provided with a rotating mechanism (5).

2. The flexible insulating composite material winding mechanism according to claim 1, characterized in that: The clamping mechanism (3) includes a dual-axis motor (301) fixed to the inner wall of the mounting shell (2). The output shaft of the dual-axis motor (301) is fixedly connected to two first worm gears (302) through a coupling. Two bidirectional lead screws (303) with one end penetrating through and extending into the base (1) are rotatably installed inside the mounting shell (2). The outer surfaces of the two bidirectional lead screws (303) are fixedly mounted with first worm wheels (304). The outer surfaces of the two first worm wheels (304) respectively mesh with the outer surfaces of the two first worm gears (302).

3. The flexible insulating composite material winding mechanism according to claim 2, characterized in that: The outer surfaces of the two bidirectional lead screws (303) are threaded with a first slider (305) with a ball nut seat, and the outer surfaces of the two bidirectional lead screws (303) are threaded with a second slider (306) with a ball nut seat. The exterior of the first slider (305) and the second slider (306) are respectively slidably connected to the interior of the base (1).

4. The flexible insulating composite material winding mechanism according to claim 3, characterized in that: The lifting mechanism (4) includes a first lifting frame (401) fixed to the top of the second slider (306), a lifting plate (402) is slidably installed on the outside of the first lifting frame (401), and a docking cylinder head (403) is rotatably installed on one side of the lifting plate (402).

5. The flexible insulating composite material winding mechanism according to claim 4, characterized in that: A second lifting frame (404) is fixedly installed at the top of the first slider (305), and an electric telescopic rod (405) is fixedly installed at the top of the second lifting frame (404). A lifting shell (406) is fixedly installed at one end of the piston rod of the electric telescopic rod (405), and the interior of the lifting shell (406) is slidably connected to the outer surface of the second lifting frame (404).

6. The flexible insulating composite material winding mechanism according to claim 5, characterized in that: The rotating mechanism (5) includes a rotating motor (501) fixed to the inner wall of the lifting shell (406). The output shaft of the rotating motor (501) is fixedly connected to a second worm (502) via a coupling. A rotating head (503) is rotatably installed inside the lifting shell (406). A second worm wheel (504) is fixedly installed at one end of the rotating head (503). The outer surface of the second worm wheel (504) meshes with the outer surface of the second worm (502).

7. The flexible insulating composite material winding mechanism according to claim 6, characterized in that: A winding drum (505) is fitted between the rotating head (503) and the docking head (403), and a telescopic rod (506) is fixedly connected between the lifting shell (406) and the lifting plate (402).

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