Aluminum profile machining and quenching device

By designing a protective shell and fume treatment system for the aluminum profile processing quenching device, the problem of fumes posing a hazard to workers during the quenching process was solved, and safe cooling operations were achieved.

CN224091924UActive Publication Date: 2026-04-07JIANGXI BOYAO ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

During the quenching process of aluminum profiles, the fumes generated by the cooling medium pose a threat to the safety of workers, and the fumes generated by different media have different degrees of harm.

Method used

An aluminum profile processing quenching device was designed, which includes a protective shell, a smoke extraction pipe, an air pump, a smoke treatment chamber, etc., to absorb and treat the smoke generated during cooling, and to isolate the workers from the cooling pool through a sliding door.

Benefits of technology

It effectively absorbs and treats the fumes generated during the cooling process, ensuring that staff are separated from the cooling area and protecting their lives.

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Abstract

The utility model discloses an aluminum profile machining and quenching device which comprises a bottom plate, the upper surface of the bottom plate is fixedly connected with a protective shell, the upper surface of the protective shell is provided with a smoke outlet, the smoke outlet is fixedly connected with a smoke suction pipeline, and the end, away from the smoke outlet, of the smoke suction pipeline is fixedly connected with an air pump. The side surface of the air pump is fixedly connected with a smoke conveying pipeline, and the end, away from the air pump, of the smoke conveying pipeline is fixedly connected with a smoke treatment chamber. The upper surface of the bottom is fixedly connected with a second supporting column, the end, away from the bottom plate, of the second supporting column is fixedly connected with a cooling pond, and a water outlet is formed in the inner surface of the cooling pond and provided with a valve. By means of the structure, the bottom plate, the first supporting columns, the heating furnace, the smoke suction pipeline, the air pump, the smoke conveying pipeline, the smoke treatment chamber, the heating layer, the water inlet pipeline and the water pump can absorb smoke generated during cooling, people are separated from the cooling position in the cooling process, and therefore the life safety of workers is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum processing technology, specifically to a quenching device for aluminum profile processing. Background Technology

[0002] Quenching of aluminum profiles is an important process that improves the mechanical and physical properties of aluminum alloy materials through heating, holding, and rapid cooling. It involves heating a metal workpiece to a suitable temperature and holding it for a period of time, then immersing it in a quenching medium for rapid cooling. Commonly used quenching media include brine, water, mineral oil, and air. Quenching can improve the hardness and wear resistance of metal workpieces, and is therefore widely used in various tools, molds, measuring instruments, and parts requiring wear resistance (such as gears, rolls, carburized parts, etc.). By combining quenching with tempering at different temperatures, the strength, toughness, and fatigue strength of metals can be significantly improved, and a balance (comprehensive) of these properties can be achieved to meet different application requirements. Furthermore, quenching can also impart certain physicochemical properties to some special steels; for example, quenching enhances the ferromagnetism of permanent magnet steel and improves the corrosion resistance of stainless steel.

[0003] When heated metal materials are placed in a cooling medium, a large amount of fumes are generated. Different cooling media produce fumes with varying degrees of hazard. If other substances are present on the material surface, harmful fumes may also be produced, thus endangering the lives of workers. Utility Model Content

[0004] This utility model provides an aluminum profile processing quenching device that can absorb the fumes generated during cooling and separate people from the cooling area during the cooling process, thereby ensuring the safety of the workers.

[0005] To achieve the above objectives, an aluminum profile processing quenching device is provided, comprising a base plate, a protective shell fixedly connected to the upper surface of the base plate, a smoke outlet on the upper surface of the protective shell, a smoke extraction pipe fixedly connected to the smoke outlet, an air pump fixedly connected to the end of the smoke extraction pipe away from the smoke outlet, a smoke delivery pipe fixedly connected to the side surface of the air pump, and a smoke treatment chamber fixedly connected to the end of the smoke delivery pipe away from the air pump. The protective shell facilitates the separation of personnel from the cooling pool, the smoke outlet facilitates the absorption of smoke generated during cooling, the air pump provides the power for smoke absorption, and the smoke treatment chamber facilitates the treatment and subsequent release of harmful smoke.

[0006] According to the aluminum profile processing quenching device, a second support column is fixedly connected to the upper surface of the base plate, and a cooling pool is fixedly connected to the end of the second support column away from the base plate. A drain outlet with a valve is provided on the inner surface of the cooling pool. The cooling pool is provided to facilitate cooling, and the drain outlet is provided to facilitate the discharge of used water.

[0007] According to the aforementioned aluminum profile processing quenching device, a water inlet pipe is fixedly connected to the side surface of the cooling pool, a water pump is fixedly connected to the end of the water inlet pipe away from the cooling pool, a water delivery pipe is fixedly connected to the side surface of the water pump, and a cold water tank is fixedly connected to the end of the water delivery pipe away from the water pump. The water pump is provided to facilitate the supply of power to the cooling pool.

[0008] According to the aluminum profile processing quenching device, a sliding groove is provided on the upper surface of the base plate, and two limiting grooves are provided on the upper surface of the base plate, with the two limiting grooves located on one side of the sliding groove.

[0009] According to the aluminum profile processing quenching device, a sliding door plate is slidably connected inside the slide groove, and two side limiting blocks are slidably connected inside the two side limiting grooves. The sliding door plate is made of glass. The sliding door plate is provided to facilitate the isolation of the cooling pool, and the two side limiting blocks are provided to facilitate the restriction of the sliding door plate.

[0010] According to the aluminum profile processing quenching device, a first support column is fixedly connected to the upper surface of the base plate, and a heating furnace is fixedly connected to the end of the first support column away from the base plate. A heating layer is fixedly connected inside the heating furnace. The heating furnace is provided to facilitate the heating of the material.

[0011] According to the aluminum profile processing quenching device, the cooling pool is located inside the protective shell, and sealing rings are provided at the contact points between the protective shell and the sliding door panel on both sides. The sealing rings are used to ensure that harmful fumes do not leak during the cooling process.

[0012] According to the aluminum profile processing quenching device, the lower surface of the cold water tank is fixedly connected to the upper surface of the base plate, and the lower surface of the fume treatment chamber is fixedly connected to the upper surface of the base plate.

[0013] The beneficial effects of this utility model are as follows: Through the above-mentioned structural base plate, first support column, heating furnace, smoke extraction pipe, air pump, smoke delivery pipe, smoke treatment chamber, heating layer, water inlet pipe, water pump, water delivery pipe, cold water tank, cooling pool, drain outlet, second support column, protective shell, smoke outlet, slide groove, two side limiting grooves, sliding door panel, and two side limiting blocks, the smoke generated during cooling can be absorbed, and people can be separated from the cooling area during the cooling process, thereby ensuring the safety of the staff.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Fig. 1 This is a schematic diagram of the overall structure of an aluminum profile processing quenching device according to the present invention;

[0017] Fig. 2 This is a rear view of the overall structure of the aluminum profile processing quenching device of this utility model;

[0018] Fig. 3 This is a schematic diagram of the protective shell structure of an aluminum profile processing quenching device according to the present invention;

[0019] Fig. 4 This is a schematic diagram of the sliding door panel structure of an aluminum profile processing and quenching device according to the present invention.

[0020] Legend:

[0021] 1. Base plate; 2. First support column; 3. Heating furnace; 4. Smoke extraction duct; 5. Air pump; 6. Smoke delivery duct; 7. Smoke treatment chamber; 8. Heating layer; 9. Water inlet pipe; 10. Water pump; 11. Water delivery duct; 12. Cold water tank; 13. Cooling pool; 14. Drain outlet; 15. Second support column; 16. Protective outer shell; 17. Smoke outlet; 18. Slide groove; 19. Side limiting grooves; 20. Sliding door panel; 21. Side limiting blocks. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figs. 1 to 4This utility model discloses an aluminum profile processing quenching device, comprising a base plate 1, a protective shell 16 fixedly connected to the upper surface of the base plate 1, a smoke outlet 17 provided on the upper surface of the protective shell 16, a smoke extraction pipe 4 fixedly connected to the smoke outlet 17, an air pump 5 fixedly connected to the end of the smoke extraction pipe 4 away from the smoke outlet 17, a smoke delivery pipe 6 fixedly connected to the side surface of the air pump 5, and a smoke treatment chamber 7 fixedly connected to the end of the smoke delivery pipe 6 away from the air pump 5. A second support column 15 is fixedly connected to the upper surface of the base plate 1, and a cooling pool 13 is fixedly connected to the end of the second support column 15 away from the base plate 1. A drain outlet 14 is provided on the inner surface of the cooling pool 13, and a valve is provided at the drain outlet 14. The drain outlet 14 is connected to an external water collection device, and the heating furnace 3 is connected to an external power source.

[0024] A water inlet pipe 9 is fixedly connected to the side surface of the cooling pool 13. A water pump 10 is fixedly connected to the end of the water inlet pipe 9 furthest from the cooling pool 13. A water delivery pipe 11 is fixedly connected to the side surface of the water pump 10. A cold water tank 12 is fixedly connected to the end of the water delivery pipe 11 furthest from the water pump 10. A sliding groove 18 is provided on the upper surface of the base plate 1, and two limiting grooves 19 are provided on the upper surface of the base plate 1. The two limiting grooves 19 are located on one side of the sliding groove 18. A sliding door panel 20 is slidably connected inside the sliding groove 18, and two limiting blocks 21 are slidably connected inside the two limiting grooves 19. The sliding door panel 20 is made of glass.

[0025] A first support column 2 is fixedly connected to the upper surface of the base plate 1. A heating furnace 3 is fixedly connected to the end of the first support column 2 away from the base plate 1. A heating layer 8 is fixedly connected inside the heating furnace 3. A cooling pool 13 is located inside the protective shell 16. Sealing rings are provided at the contact points between the protective shell 16 and the sliding door panel 20 on both sides. The lower surface of the cold water tank 12 is fixedly connected to the upper surface of the base plate 1, and the lower surface of the smoke treatment chamber 7 is fixedly connected to the upper surface of the base plate 1.

[0026] Working principle: The worker places the material to be quenched into the heating furnace 3 for heating. When it reaches the appropriate temperature, the worker removes it and starts the air pump 5. The worker first pushes the sliding door 20 aside to place the material into the cooling pool 13. Immediately, the worker moves the sliding door 20 back to its original position and then uses the side restraint blocks 21 to restrain it. The worker can observe the cooling process through the sliding door 20. The air pump 5 draws the fumes generated during cooling into the fume treatment chamber 7. When cooling is complete, the worker removes the side restraint blocks 21, moves the sliding door 20, and removes the cooled material, thus completing one quenching. The drain outlet 14 is opened to drain the used water, and the water pump 10 is started to send water from the cold water tank 12 into the cooling pool 13. Then, the second piece of material can be quenched.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A quenching device for aluminum profile processing, characterized in that, Includes a base plate (1), a protective shell (16) is fixedly connected to the upper surface of the base plate (1), a smoke outlet (17) is provided on the upper surface of the protective shell (16), a smoke outlet (17) is fixedly connected to a smoke extraction pipe (4), an air pump (5) is fixedly connected to one end of the smoke extraction pipe (4) away from the smoke outlet (17), a smoke delivery pipe (6) is fixedly connected to the side surface of the air pump (5), and a smoke treatment chamber (7) is fixedly connected to one end of the smoke delivery pipe (6) away from the air pump (5).

2. The aluminum profile processing quenching device according to claim 1, characterized in that, The upper surface of the base plate (1) is fixedly connected to the second support column (15), and the end of the second support column (15) away from the base plate (1) is fixedly connected to the cooling pool (13). The inner surface of the cooling pool (13) is provided with a drain outlet (14), and the drain outlet (14) is provided with a valve.

3. The aluminum profile processing quenching device according to claim 2, characterized in that, The cooling pool (13) is fixedly connected to a water inlet pipe (9) on its side surface. A water pump (10) is fixedly connected to the end of the water inlet pipe (9) away from the cooling pool (13). A water delivery pipe (11) is fixedly connected to the side surface of the water pump (10). A cold water tank (12) is fixedly connected to the end of the water delivery pipe (11) away from the water pump (10).

4. The aluminum profile processing quenching device according to claim 1, characterized in that, The upper surface of the base plate (1) is provided with a sliding groove (18), and the upper surface of the base plate (1) is provided with two side limiting grooves (19), and the two side limiting grooves (19) are located on one side of the sliding groove (18).

5. The aluminum profile processing quenching device according to claim 4, characterized in that, The sliding door panel (20) is slidably connected inside the sliding groove (18), and the two side limiting grooves (19) are slidably connected inside the two side limiting blocks (21). The sliding door panel (20) is made of glass.

6. The aluminum profile processing quenching device according to claim 1, characterized in that, The first support column (2) is fixedly connected to the upper surface of the base plate (1), and the heating furnace (3) is fixedly connected to the end of the first support column (2) away from the base plate (1). The heating layer (8) is fixedly connected inside the heating furnace (3).

7. The aluminum profile processing quenching device according to claim 2, characterized in that, The cooling pool (13) is located inside the protective shell (16), and sealing rings are provided at the contact points between the protective shell (16) and the sliding door panel (20) on both sides.

8. The aluminum profile processing quenching device according to claim 3, characterized in that, The lower surface of the cold water tank (12) is fixedly connected to the upper surface of the base plate (1), and the lower surface of the smoke treatment chamber (7) is fixedly connected to the upper surface of the base plate (1).