Cooling quenching pool for turning part production
By designing the support mechanism and quenching oil pusher, and combining it with the linear pusher cylinder and oil delivery system, the complex material loading and unloading problem during the cooling and quenching process of turned parts was solved, achieving efficient automated conveying and rapid quenching, and improving quenching efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-07
AI Technical Summary
Existing technologies for batch quenching and cooling of machined parts make it difficult to achieve effective material loading and unloading and cooling, resulting in a complex cooling and quenching process.
By adopting a support mechanism and a quenching oil pusher structure, combined with a linear pusher cylinder and an oil delivery system, the machined parts are automatically transported and the quenching fluid is circulated and pumped in. Through the cooperation of the control box and the suction nozzle, the machined parts are quenched efficiently.
It achieves efficient and automated conveying of machined parts and rapid circulation of quenching fluid, simplifies the material loading and unloading process, and improves quenching efficiency and cooling effect.
Smart Images

Figure CN224091927U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical technology, and more specifically, to a cooling and quenching tank for the production of machined parts. Background Technology
[0002] Quenching is a heat treatment process. For steel, quenching involves heating the steel to a temperature above the critical temperature Ac3 (hypoeutectoid steel) or Ac1 (hypereutectoid steel), holding it at that temperature for a period of time to achieve complete or partial austenitization, and then rapidly cooling it at a rate greater than the critical cooling rate to below Ms (or isothermally near Ms) to induce a martensitic (or bainitic) transformation. Quenching is also commonly used to describe solution treatment or heat treatment processes involving rapid cooling in materials such as aluminum alloys, copper alloys, titanium alloys, and tempered glass.
[0003] The multi-purpose quenching tank integrating online and offline quenching disclosed in application number CN202321541597.1 is also an increasingly mature technology. This multi-purpose quenching tank, which integrates online and offline quenching, relates to the field of heat treatment. The multi-purpose quenching tank includes a Π-shaped quenching tank body, which consists of an online quenching tank, an overflow tank, and offline quenching tanks connected to one end of each end of the online and overflow tanks, respectively. The bottom wall of the online quenching tank is inclined, and its depth gradually increases as it approaches the offline quenching tank. The bottom wall of the online quenching tank near the offline quenching tank is recessed to form a sedimentation tank. Multiple water inlet pipes are connected to the bottom wall of the online quenching tank away from the offline quenching tank, and these water inlet pipes are connected to a water supply pipe. The overflow tank is connected to at least one pumping pipe, which is connected to a return water pump. The multi-purpose quenching tank provided in this application, which integrates online and offline quenching, can meet various quenching methods such as online and offline quenching, and can collect and settle the oxide precipitates from online quenching for easy cleaning.
[0004] Based on this, we agree with the advantages of the aforementioned products, but the following drawbacks still exist:
[0005] In general, the batch quenching scheme for turned parts is quite difficult in terms of technical means, and it is difficult to load the parts, which makes it somewhat difficult to cool down the turned parts. The placement and cooling scheme of the turned parts in the quenching stage is quite complicated and difficult to achieve cooling. Utility Model Content
[0006] The purpose of this invention is to provide a cooling and quenching tank for the production of machined parts, so as to solve the problem of the inability to adjust the height mentioned in the background art.
[0007] This utility model provides a cooling and quenching tank for producing turned parts, including a support mechanism. The support mechanism includes a first outer frame bracket supported by the ground. Several bearing uprights are horizontally installed at the top center of the first outer frame bracket. A quenching oil pusher is provided on the top surface of the several layers of bearing uprights. An assembly base is installed at the top center of the quenching oil pusher. Oil frames for assembly are provided on both sides of the top of the assembly base. A connecting conduit is horizontally installed at one end of the oil frame. Several distribution conduits are installed at the bottom of the connecting conduit. One end of each distribution conduit is connected to a conduit. A bearing conduit is provided at the top center of each conduit.
[0008] The surface of the supporting pole is equipped with a quenching mechanism;
[0009] It includes a second outer frame bracket located at the top center of the first outer frame bracket, and a control box located at the top center of the second outer frame bracket. The top surface of the control box is provided with a feeding mechanism.
[0010] As a preferred embodiment of the present invention: the feeding mechanism includes linear push cylinders disposed on both sides of the top of the control box, the bottom extension end of the cylinder body of the linear push cylinder is provided with a linear track, the surface of the linear track is provided with linear push clamping blocks, and several layers of trays are clamped between the linear push clamping blocks.
[0011] As a preferred embodiment of this utility model: several layers of trays are sequentially provided with several stacking holes for placement, the output end of the linear push cylinder is telescopically connected to the corresponding push clamp, and the linear track is symmetrically installed on the inner side wall of the control box.
[0012] As a preferred embodiment of this utility model: the bottom surface of the oil frame is further provided with guide replacement pipes for circulating and extracting oil material through the pipe, the bottom surface of the quenching oil pusher is horizontally installed with a guide nozzle, the surface of the guide nozzle is provided with a suction nozzle, and the side wall of the suction nozzle is connected to a third outer frame support.
[0013] As a preferred embodiment of this utility model: the middle part of the third outer frame support is sealed and connected to a conveying conduit, and the end of the conveying conduit is sealed and connected to an oil conveying mechanism.
[0014] The oil conveying mechanism includes a trapezoidal block installed at the end of the conveying conduit. The trapezoidal block has several fastening screws on both sides and an adjustment box at the bottom center. The adjustment box is also equipped with a circulating suction pump on its side and a suction pump on its side. The end of the suction pump is connected to a suction connecting conduit.
[0015] As a preferred embodiment of this utility model, a control console is provided on the back of the suction connecting tube.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1) The force is shared and supported by the outer frame bracket and the supporting upright structure. The linear push cylinder is extended and retracted, which drives the linear push cylinder to move downward, changing the position of each tray in the clamping area and moving downward to gradually accommodate and place it into the control box.
[0018] 2) The control console is used to control one end of the pump body of the extraction pump to extract the material directly into the regulating box through one end of the suction connecting pipe. After the regulating box is pressurized, the material is gradually pumped into the conveying pipe and then gradually conveyed to one end of the conveying pipe. According to the bearing pipe used, the corresponding multiple turning parts are conveyed to each other. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the quenching mechanism of this utility model;
[0022] Figure 3 This is a schematic diagram of the stacking hole of this utility model;
[0023] Figure 4 This is a schematic diagram of the material feeding mechanism of this utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the catheter of this utility model;
[0025] Figure 6 This is a schematic diagram of the linear push cylinder of this utility model.
[0026] In the diagram: 1. Support mechanism; 11. First outer frame support; 12. Bearing upright; 13. Quenching oil pusher; 14. Assembly base; 15. Oil frame; 16. Connecting conduit; 161. Guide replacement pipe; 17. Distribution conduit; 18. Conduit; 19. Bearing conduit; 191. Guide nozzle; 192. Suction nozzle; 193. Third outer frame support; 194. Delivery conduit;
[0027] 2. Quenching mechanism; 21. Second outer frame support; 22. Control box;
[0028] 3. Feeding mechanism; 31. Linear push cylinder; 32. Linear track; 33. Linear push clamp; 34. Pallet; 35. Stacking hole;
[0029] 4. Oil conveying mechanism; 41. Trapezoidal block; 42. Fastening screw; 43. Adjustment box; 44. Circulating suction pump; 45. Extraction pump; 46. Suction connecting pipe; 47. Control console. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Example
[0032] Please see Figures 1-6 This utility model provides a technical solution: a cooling and quenching pool for producing machined parts, including a support mechanism 1. The support mechanism 1 includes a first outer frame bracket 11 supported by the ground. Several bearing uprights 12 are horizontally installed at the top center of the first outer frame bracket 11. Quenching oil pushers 13 are provided on the top surface of the several layers of bearing uprights 12. An assembly base 14 is installed at the top center of the quenching oil pushers 13. Oil frames 15 for assembly are provided on both sides of the top of the assembly base 14. A connecting conduit 16 is horizontally installed at one end of the oil frame 15. Several distribution conduits 17 are installed at the bottom of the connecting conduit 16. One end of the distribution conduit 17 is connected to a conduit 18. A bearing conduit 19 is provided at the top center of the conduit 18.
[0033] The surface of the supporting pole 12 is provided with a quenching mechanism 2;
[0034] It includes a second outer frame support 21 located at the top center of the first outer frame support 11, a control box 22 located at the top center of the second outer frame support 21, and a feeding mechanism 3 located on the top surface of the control box 22.
[0035] In this embodiment: the feeding mechanism 3 includes linear push cylinders 31 arranged on both sides of the top of the control box 22. The bottom telescopic end of the cylinder body of the linear push cylinder 31 is provided with a linear track 32. The surface of the linear track 32 is provided with linear push clamps 33. Several layers of trays 34 are clamped between the linear push clamps 33.
[0036] The control box 22 and the linear push cylinder 31 are used to drive the pallet 34 to change its height during the operation process.
[0037] In this embodiment: several layers of trays 34 are sequentially provided with several stacking holes 35 for placement, the output end of the linear push cylinder 31 is telescopically connected with the corresponding linear push clamp 33, and the linear track 32 is symmetrically installed on the inner side wall of the control box 22.
[0038] The linear track 32 is used to control the extension and retraction of the cylinder body of the linear push cylinder 31, thereby controlling the position of the tray 34.
[0039] In this embodiment: the bottom surface of the oil frame 15 is also provided with a guide replacement pipe 161 for circulating and extracting oil material through the pipe, the bottom surface of the quenching oil pusher 13 is horizontally installed with a guide nozzle 191, the surface of the guide nozzle 191 is provided with a suction nozzle 192, and the side wall of the suction nozzle 192 is connected to a third outer frame bracket 193.
[0040] The guide nozzle 191 is used to achieve movement through its pipe-through structure, and one end of the third outer frame bracket 193 is used to achieve movement.
[0041] In this embodiment: the middle part of the third outer frame bracket 193 is sealed and connected to the delivery conduit 194, and the end of the delivery conduit 194 is sealed and connected to the oil delivery mechanism 4;
[0042] The oil conveying mechanism 4 includes a trapezoidal block 41 installed at the end of the conveying conduit 194 for conveying. Several fastening screws 42 are provided on both sides of the trapezoidal block 41. An adjusting box 43 is provided at the bottom center. A circulating suction pump 44 is also provided on the side of the adjusting box 43. A suction pump 45 is provided on the side of the circulating suction pump 44. The end of the suction pump 45 is connected to a suction connecting conduit 46.
[0043] The suction connection conduit 46 is used at one end, and the pump body of the circulating suction pump 44 is used at the other end for suction.
[0044] In this embodiment, a control console 47 is provided on the back of the suction connection conduit 46.
[0045] The suction connection conduit 46 is used to restrict and control the surface of the control console 47 after the conduit is opened.
[0046] In practical use, step one: as a delivery and placement of the machined part;
[0047] At this time, the user, according to the assembly and ground support of the first outer frame bracket 11, uniformly distributes the load according to the rod structure of the supporting pole 12, and evenly distributes the load according to the surface of the corresponding supporting pole 12. Then, the user connects the pipe body of the supporting conduit 19 as a guide for the quenching pool, and transmits the load according to the surface of the corresponding conveying conduit 194. Then, the user uses the settings on the table of the control console 47. At this time, the user pressurizes the pump body of the circulating suction pump 44 and guides the quenching oil. Then, the user powers on the pump body of the extraction pump 45, pressurizes the air, pushes the box of the regulating box 43, and directly guides the liquid. Finally, the liquid is guided into one end of the suction nozzle 192 and reaches one end of the pipe body of the supporting conduit 19 for discharge. Finally, the liquid is introduced into the box of the control box 22 for containment.
[0048] Step 2: Lifting and pushing movement;
[0049] Then, the operator uses the cylinder body of the linear push cylinder 31 to further realize the cyclic stacking of a portion of the machined parts onto the surface of the stacking hole 35 to achieve uniform and consistent stacking. The parts then enter the control box 22 through the surface of the corresponding tray 34. Then, by using one end of the linear push cylinder 31 to move down, the parts directly reach the corresponding second outer frame bracket 21 and move down until quenching.
[0050] Step 3: Introduction of quenching fluid;
[0051] Then, the personnel use one end of the pump body of the circulating suction pump 44 controlled by the regulating box 43 to form a circulation of quenching liquid. In the initial stage of circulation, the circulation is guided by the connecting conduit 16. At this time, the personnel replace the liquid circulation according to the introduction of the carrying conduit 19 to ensure faster cooling and quenching efficiency.
[0052] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A cooling and quenching tank for producing machined parts, comprising a support mechanism (1), characterized in that, The support mechanism (1) includes a first outer frame bracket (11) supported by the ground. Several load-bearing uprights (12) are horizontally installed at the top center of the first outer frame bracket (11). Quenching oil pushers (13) are provided on the top surface of the several layers of load-bearing uprights (12). An assembly base (14) is installed at the top center of the quenching oil pushers (13). An oil frame (15) for assembly is provided on both sides of the top of the assembly base. A connecting conduit (16) is horizontally installed at one end of the oil frame (15). Several distribution conduits (17) are installed at the bottom of the connecting conduit (16). One end of the distribution conduit (17) is connected to a conduit (18). A load-bearing conduit (19) is provided at the top center of the conduit (18). The surface of the supporting pole (12) is provided with a quenching mechanism (2); It includes a second outer frame bracket (21) located at the top center of the first outer frame bracket (11), and a control box (22) is provided at the top center of the second outer frame bracket (21). The top surface of the control box (22) is provided with a feeding mechanism (3).
2. The cooling and quenching tank for producing machined parts according to claim 1, characterized in that: The feeding mechanism (3) includes linear push cylinders (31) set on both sides of the top of the control box (22). The bottom extension end of the cylinder body of the linear push cylinder (31) is provided with a linear track (32). The surface of the linear track (32) is provided with linear push clamps (33). Several layers of trays (34) are clamped between the linear push clamps (33).
3. The cooling and quenching tank for producing machined parts according to claim 2, characterized in that: Several layers of trays (34) have several stacking holes (35) for placement in sequence on their surfaces. The output end of the linear push cylinder (31) is telescopically connected to the corresponding push clamp (33). The linear track (32) is symmetrically installed on the inner side wall of the control box (22).
4. The cooling and quenching tank for producing machined parts according to claim 1, characterized in that: The bottom surface of the oil frame (15) is also provided with a guide displacement pipe (161) for circulating and extracting oil material through the pipe. The bottom surface of the quenching oil pusher (13) is horizontally installed with a guide nozzle (191). The surface of the guide nozzle (191) is provided with a suction nozzle (192). The side wall of the suction nozzle (192) is connected to a third outer frame support (193).
5. The cooling and quenching tank for producing machined parts according to claim 4, characterized in that: The middle part of the third outer frame support (193) is sealed and connected to a conveying conduit (194), and the end of the conveying conduit (194) is sealed and connected to an oil conveying mechanism (4). The oil conveying mechanism (4) includes a transfer trapezoidal block (41) installed at the end of the conveying conduit (194). The trapezoidal block (41) has several fastening screws (42) on both sides and an adjustment box (43) at the bottom center. The adjustment box (43) also has a circulating suction pump (44) on its side and a suction pump (45) on its side. The suction pump (45) has a suction connection conduit (46) at its end.
6. The cooling and quenching tank for producing machined parts according to claim 5, characterized in that: The back of the suction connection conduit (46) is provided with a control console (47).
Citation Information
Patent Citations
Multi-purpose quenching bath integrating online quenching and offline quenching
CN220012716U