Membrane filament arranging and bundling device

Abstract

The utility model discloses a membrane filament arranging and bundling device, and particularly relates to the technical field of membrane filament processing equipment, the membrane filament arranging and bundling device comprises a working table and a bundling machine which is fixedly arranged on the left side of the outer top surface of the working table and is used for bundling bundled membrane filaments, and a protective cover is fixedly arranged on the right side of the outer top surface of the working table; a cleaning plate is fixedly mounted on the side, close to the strapping machine, in the protective cover, and eight moving holes are formed in one side of the cleaning plate. According to the membrane filament arranging and bundling device, in actual work, the ends of a plurality of membrane filaments wound on the outer surface of the filament unwinding roller are inserted among the guide rollers, the guide rollers rotate to push the membrane filaments to move, the membrane filaments are inserted into the moving holes, and the membrane filaments are arranged in the moving holes along with continuous movement of the membrane filaments. A sponge ring in a moving hole is used for wiping the membrane filaments and is matched with a dust collector to absorb dust in air in the protective cover, so that impurities on the surfaces of the membrane filaments are conveniently cleaned before the membrane filaments are bundled, and the influence of the impurities on subsequent membrane filament treatment is avoided.

Description

Technical Field

[0001] This utility model relates to the technical field of membrane fiber processing equipment, specifically to a membrane fiber sorting and bundling device. Background Technology

[0002] Membrane technology is used for water treatment in pharmaceuticals, brewing, catering, chemical industry, municipal wastewater reuse, hospitals, residential wastewater reuse, papermaking, and other production and domestic wastewater treatment. Membrane treatment of wastewater is the main trend in wastewater treatment today. In the current manufacturing process, after the membrane fibers are gelled and cut into fibers, they are formed into equal lengths. Unqualified membrane fibers need to be picked out, and the membrane fibers are bundled together and then soaked in a soaking tank. After that, they are hung up with hooks for transportation, post-treatment, drying and other processes, and finally made into membrane modules.

[0003] A search revealed, for example, a utility model with publication number CN216237498U, which discloses a membrane filament sorting and bundling device, including a wall panel, a first fixing plate, a first stepper motor, a core, a first tape roll, a clamping block, and a roller. During the processing of membrane filaments, external impurities easily adhere to them. These impurities remain between the bundled membrane filaments as they are bundled, affecting subsequent processing of the membrane filaments. However, this utility model does not facilitate cleaning the impurities on the surface of the membrane filaments before bundling them. Therefore, to solve the above defects, the inventors propose a membrane filament sorting and bundling device. Utility Model Content

[0004] Therefore, this utility model provides a membrane fiber sorting and bundling device to solve the problem that the existing bundling device is not convenient for cleaning impurities on the surface of the membrane fibers before bundling.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A membrane fiber sorting and bundling device includes a workbench and a bundling machine fixedly installed on the left side of the outer top surface of the workbench for bundling the bundled membrane fibers. A protective cover is fixedly installed on the right side of the outer top surface of the workbench. A cleaning plate is fixedly installed inside the protective cover on the side near the bundling machine. Eight movable holes are opened on one side of the cleaning plate, and sponge rings are pasted on the inner walls of the eight movable holes.

[0007] A vacuum cleaner is fixedly installed on the outer top surface of the protective cover. A suction pipe is fixedly installed at the inlet of the vacuum cleaner, and the end of the suction pipe away from the vacuum cleaner extends into the interior of the protective cover. A suction head is fixedly installed at the end of the suction pipe extending into the interior of the protective cover. A connecting pipe is fixedly installed at the outlet of the vacuum cleaner. A collection cylinder is fixedly installed on one side of the outer top surface of the protective cover, and the connecting pipe is fixedly connected to the collection cylinder. Two guide components are provided inside the protective cover.

[0008] Preferably, the guiding assembly includes six rotating shafts rotatably connected inside the protective cover, and guide rollers are fixedly installed on the outer surfaces of the six rotating shafts. Eight guide grooves are opened on the outer surfaces of the six guide rollers, and the eight guide grooves correspond one-to-one with the eight moving holes. A second motor is fixedly installed on the rear side of the outer surface of the protective cover, and the output shaft of the second motor is fixedly connected to one of the rotating shafts.

[0009] Preferably, one end of each of the six rotating shafts extends to the outside of the protective cover, and two sprockets are fixedly installed at the ends of the six rotating shafts extending to the outside of the protective cover, and five chains are respectively engaged on the outer surfaces of the twelve sprockets.

[0010] Preferably, a fixing frame is fixedly installed on the right side of the top surface of the workbench, and the fixing frame is located between the protective cover and the strapping machine. The top surface of the fixing frame is fixedly installed with a first bundle plate, a second bundle plate, a third bundle plate and a fourth bundle plate from right to left.

[0011] Preferably, a plurality of clustering holes are provided on one side of the first clustering plate, one side of the second clustering plate, one side of the third clustering plate, and one side of the fourth clustering plate, and the plurality of clustering holes decrease in multiples from right to left.

[0012] Preferably, multiple guide plates are fixedly installed between the first, second, third, and fourth bundled plates, and the number of guide plates decreases exponentially from right to left.

[0013] Preferably, a first support frame is fixedly installed on the right side of the outer top surface of the workbench, and a feeding roller is rotatably connected inside the first support frame. A third motor is fixedly installed on one side of the outer surface of the first support frame, and the output shaft of the third motor is fixedly connected to the feeding roller. Multiple limiting plates are fixedly installed on the outer surface of the feeding roller.

[0014] Preferably, a second support frame is fixedly installed on the left side of the outer top surface of the workbench, a take-up roller is rotatably connected inside the second support frame, and a first motor is fixedly installed on one side of the outer surface of the second support frame. The output shaft of the first motor is fixedly connected to the take-up roller, and multiple cameras are fixedly installed on one side of the inner wall of the protective cover.

[0015] This utility model has the following advantages:

[0016] This utility model discloses a membrane filament sorting and bundling device. By setting a protective cover, in actual operation, the ends of multiple membrane filaments wound on the outer surface of the unwinding roller are inserted between multiple guide rollers. The multiple guide rollers rotate and push the multiple membrane filaments to move, so that they are inserted into multiple moving holes. As the membrane filaments continue to move, the sponge rings in the moving holes can wipe the membrane filaments. With the help of a vacuum cleaner, the dust in the air inside the protective cover is absorbed, so as to facilitate the cleaning of surface impurities on the membrane filaments before bundling, and avoid impurities affecting the subsequent membrane filament processing. Attached Figure Description

[0017] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0018] The structures, proportions, sizes, etc. disclosed in this specification are only used to complement the content disclosed in the specification for those skilled in the art to understand and read, and are not intended to limit the conditions under which this utility model can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0019] Figure 1 This is an overall structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the cleaning plate structure of this utility model;

[0021] Figure 3 This is a cross-sectional view of the protective cover of this utility model;

[0022] Figure 4 This is a top view of the protective cover structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the rear view of the protective cover of this utility model;

[0024] Figure 6 This is a schematic diagram of the fixing frame structure of this utility model;

[0025] Figure 7 This is a schematic diagram of the first support frame structure of this utility model.

[0026] In the diagram: 1. Workbench; 2. First support frame; 3. Protective cover; 4. Strapping machine; 5. Take-up roller; 6. First motor; 7. Second support frame; 301. Cleaning plate; 302. Moving hole; 303. Sponge ring; 3021. Collection cylinder; 3022. Connecting pipe; 3023. Vacuum cleaner; 3024. Vacuum pipe; 3025. Vacuum head; 3026. Rotating shaft; 3027. Guide groove; 3028. Camera; 3029. Guide roller; 3031. Chain; 3032. Sprocket; 3041. Second motor; 101. Fixing frame; 102. First bundle plate; 103. Bundle hole; 104. Guide plate; 105. Second bundle plate; 106. Third bundle plate; 107. Fourth bundle plate; 201. Feeding roller; 202. Third motor; 203. Limiting plate. Detailed Implementation

[0027] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] This utility model discloses a membrane fiber sorting and bundling device, such as Figure 1-7 As shown, it includes a workbench 1 and a strapping machine 4 fixedly installed on the left side of the outer top surface of the workbench 1 for bundling the bundled membrane filaments. The strapping machine 4 is a pneumatic strapping machine, which is a semi-automatic strapping device that uses compressed air as a power source. It uses a cylinder to drive a winch to wind up the tape and completes the strapping and sealing with the help of a hot knife or a pressing mechanism.

[0029] The strapping machine 4 is powered by an external power source. When the strapping machine 4 is powered on, it can strap the bundled membrane filaments.

[0030] A protective cover 3 is fixedly installed on the right side of the outer top surface of the workbench 1. A cleaning plate 301 is fixedly installed inside the protective cover 3 on the side near the strapping machine 4. Eight moving holes 302 are opened on one side of the cleaning plate 301, and sponge rings 303 are pasted on the inner walls of the eight moving holes 302.

[0031] A vacuum cleaner 3023 is fixedly installed on the outer top surface of the protective cover 3. The vacuum cleaner 3023 is powered by an external power source. When the vacuum cleaner 3023 is powered on, the current drives the motor to run, which drives the fan blades inside the vacuum cleaner 3023 to rotate at high speed. The fan rotation reduces the internal air pressure, and external air is quickly sucked in through the suction port, thus sucking in impurities along with the external air.

[0032] The vacuum cleaner 3023 has a suction pipe 3024 fixedly installed at its inlet, and the end of the suction pipe 3024 away from the vacuum cleaner 3023 extends into the interior of the protective cover 3. The suction head 3025 is fixedly installed at the end of the suction pipe 3024 extending into the interior of the protective cover 3. The outlet of the vacuum cleaner 3023 has a connecting pipe 3022 fixedly installed. A collection cylinder 3021 is fixedly installed on one side of the outer top surface of the protective cover 3, and the connecting pipe 3022 is fixedly connected to the collection cylinder 3021. The impurities sucked in by the vacuum cleaner 3023 will enter the collection cylinder 3021. The interior of the protective cover 3 is provided with two guide components.

[0033] As the membrane fibers move, they enter the interior of the eight moving holes 302 one by one. As the membrane fibers continue to move, the sponge ring 303 can wipe the surface of the membrane fibers. At the same time, the vacuum cleaner 3023 can clean up the impurities flying in the air, thus cleaning before the membrane fibers are bundled.

[0034] The guiding assembly includes six rotating shafts 3026 rotatably connected inside the protective cover 3, and guide rollers 3029 are fixedly installed on the outer surface of each of the six rotating shafts 3026. Eight guide grooves 3027 are opened on the outer surface of each of the six guide rollers 3029, and the eight guide grooves 3027 correspond one-to-one with the eight moving holes 302. It should be noted that the number of guide grooves 3027 and moving holes 302 can be changed as needed in actual work, and the guide grooves 3027 can effectively prevent the membrane fibers from shifting during movement.

[0035] A second motor 3041 is fixedly installed on the rear side of the outer surface of the protective cover 3, and the output shaft of the second motor 3041 is fixedly connected to one of the rotating shafts 3026. The second motor 3041 is powered by an external power source. When the second motor 3041 is powered on, it will drive one of the rotating shafts 3026 to be fixedly connected.

[0036] One end of each of the six rotating shafts 3026 extends to the outside of the protective cover 3. Two sprockets 3032 are fixedly installed at the ends of the six rotating shafts 3026 that extend to the outside of the protective cover 3. Five chains 3031 are respectively meshed on the outer surfaces of the twelve sprockets 3032. When the second motor 3041 drives one of the rotating shafts 3026 to rotate, in conjunction with the transmission of the five chains 3031, the six rotating shafts 3026 can drive the six guide rollers 3029 to rotate.

[0037] The two guide components are arranged longitudinally and are mirror images of each other. When the six guide rollers 3029 of the two guide components rotate in opposite directions, they can drive the membrane filament to move.

[0038] A fixing frame 101 is fixedly installed on the right side of the top surface of the workbench 1, and the fixing frame 101 is located between the protective cover 3 and the strapping machine 4. The top surface of the fixing frame 101 is fixedly installed with a first bundle plate 102, a second bundle plate 105, a third bundle plate 106 and a fourth bundle plate 107 from right to left. The four bundle plates are arranged at equal intervals.

[0039] Multiple clustering holes 103 are provided on one side of the first clustering plate 102, one side of the second clustering plate 105, one side of the third clustering plate 106, and one side of the fourth clustering plate 107. The number of clustering holes 103 decreases exponentially from right to left. Eight clustering holes 103 are provided on one side of the first clustering plate 102, four clustering holes 103 are provided on one side of the second clustering plate 105, two clustering holes 103 are provided on one side of the third clustering plate 103, and one clustering hole 103 is provided on one side of the fourth clustering plate 107.

[0040] Multiple guide plates 104 are fixedly installed between the first cluster plate 102, the second cluster plate 105, the third cluster plate 106, and the fourth cluster plate 107. The number of guide plates 104 decreases exponentially from right to left. Four guide plates 104 are fixedly connected between the first cluster plate 102 and the second cluster plate 105. Two guide plates 104 are fixedly installed between the second cluster plate 105 and the third cluster plate 106. One guide plate 104 is fixedly connected between the third cluster plate 106 and the fourth cluster plate 107.

[0041] In actual operation, the number of cluster holes 103 and the number of guide plates 104 can be adjusted according to actual needs.

[0042] After the eight membrane filaments pass through the moving hole 302, they will be inserted into the eight clustering holes 103 on one side of the first clustering plate 102. As the membrane filaments continue to move, they will be inserted into the four guide plates 104 between the first clustering plate 102 and the second clustering plate 105. As the membrane filaments continue to move, they will be divided into two groups and inserted into the four guide holes of the second clustering plate 105. As the membrane filaments continue to move, the above steps will be repeated, and the eight membrane filaments will be inserted into the two clustering holes 103 of the third clustering plate 106. Finally, the eight membrane filaments will be inserted together into the clustering holes 103 of the fourth clustering plate 107 to complete the clustering. After clustering, the eight membrane filaments will be moved to the strapping machine 4, where they will be strapped.

[0043] A first support frame 2 is fixedly installed on the right side of the outer top surface of the workbench 1, and a feeding roller 201 is rotatably connected inside the first support frame 2. A third motor 202 is fixedly installed on one side of the outer surface of the first support frame 2, and the output shaft of the third motor 202 is fixedly connected to the feeding roller 201. Multiple limit plates 203 are fixedly installed on the outer surface of the feeding roller 201. The third motor 202 is powered by an external motor. When the third motor 202 is powered on, it will drive the feeding roller 201 to rotate, so as to release the eight film filaments wound on the feeding roller 201.

[0044] When the film filaments are wound on the surface of the feeding roller 201, eight film filaments are wound between multiple limiting plates 203 respectively. The multiple limiting plates 203 can prevent the film filaments on the feeding roller 201 from tangling during the feeding process.

[0045] A second support frame 7 is fixedly installed on the left side of the outer top surface of the workbench 1. A take-up roller 5 is rotatably connected inside the second support frame 7, and a first motor 6 is fixedly installed on one side of the outer surface of the second support frame 7. The output shaft of the first motor 6 is fixedly connected to the take-up roller 5. The first motor 6 is powered by an external power source. When the first motor 6 is powered on, it will drive the take-up roller 5 to rotate, so as to wind and collect the bundled film filaments for subsequent processing.

[0046] Multiple cameras 3028 are fixedly installed on one side of the inner wall of the protective cover 3. External light is focused onto the sensor surface through the lens to form an inverted real image. The sensor pixel array captures the light signal and converts it into an electrical signal. The ADC chip quantizes the continuous voltage into discrete values. The video processor compresses the data and sends it to the display terminal through the interface. The staff can then observe the process of the membrane fibers being bundled through the display terminal so as to detect any broken membrane fibers in time.

[0047] The working principle of this utility model is as follows: When the membrane filaments are wound on the surface of the unwinding roller 201, eight membrane filaments are wound between multiple limiting plates 203 respectively. The operator pulls the ends of the eight membrane filaments sequentially between the guide rollers 3029 and starts the second motor 3041, which drives one of the rotating shafts 3026 to be fixedly connected. With the transmission of five chains 3031, the six rotating shafts 3026 drive the six guide rollers 3029 to rotate. When the six guide rollers 3029 of the two guide components rotate in opposite directions, the membrane filaments are pushed to move and insert into the eight moving holes 302. As the membrane filaments continue to move, the sponge rings 303 in the moving holes 302 can wipe the membrane filaments, and the vacuum cleaner 3023 absorbs the dust in the air inside the protective cover 3.

[0048] After the eight membrane filaments pass through the moving hole 302, they will be inserted into the eight clustering holes 103 on one side of the first clustering plate 102. As the membrane filaments continue to move, they will be inserted into the four guide plates 104 between the first clustering plate 102 and the second clustering plate 105. As the membrane filaments continue to move, they will be divided into two groups and inserted into the four guide holes of the second clustering plate 105. As the membrane filaments continue to move, the above steps will be repeated, and the eight membrane filaments will be inserted into the two clustering holes 103 of the third clustering plate 106. Finally, the eight membrane filaments will be inserted together into the clustering holes 103 of the fourth clustering plate 107 to complete the clustering. After clustering, the eight membrane filaments will be moved to the strapping machine 4, where they will be strapped.

[0049] When the staff starts the first motor 6, it will drive the take-up roller 5 to rotate, so as to wind and collect the bundled film filaments for subsequent processing.

[0050] Although the present invention has been described in detail above with general descriptions and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. A membrane fiber bundling device, comprising a workbench (1) and a bundling machine (4) fixedly installed on the left side of the outer top surface of the workbench (1) for bundling the bundled membrane fibers, characterized in that: A protective cover (3) is fixedly installed on the right side of the outer top surface of the workbench (1). A cleaning plate (301) is fixedly installed inside the protective cover (3) on the side near the strapping machine (4). Eight moving holes (302) are opened on one side of the cleaning plate (301), and sponge rings (303) are pasted on the inner walls of the eight moving holes (302). A vacuum cleaner (3023) is fixedly installed on the outer top surface of the protective cover (3). A suction pipe (3024) is fixedly installed at the inlet of the vacuum cleaner (3023), and the end of the suction pipe (3024) away from the vacuum cleaner (3023) extends into the interior of the protective cover (3). A suction head (3025) is fixedly installed at the end of the suction pipe (3024) extending into the interior of the protective cover (3). A connecting pipe (3022) is fixedly installed at the outlet of the vacuum cleaner (3023). A collection cylinder (3021) is fixedly installed on one side of the outer top surface of the protective cover (3), and the connecting pipe (3022) is fixedly connected to the collection cylinder (3021). Two guide components are provided inside the protective cover (3).

2. The membrane fiber sorting and bundling device according to claim 1, characterized in that: The guiding assembly includes six rotating shafts (3026) rotatably connected inside the protective cover (3), and guide rollers (3029) are fixedly installed on the outer surface of each of the six rotating shafts (3026). Eight guide grooves (3027) are opened on the outer surface of each of the six guide rollers (3029), and the eight guide grooves (3027) correspond one-to-one with the eight moving holes (302). A second motor (3041) is fixedly installed on the rear side of the outer surface of the protective cover (3), and the output shaft of the second motor (3041) is fixedly connected to one of the rotating shafts (3026).

3. The membrane fiber sorting and bundling device according to claim 2, characterized in that: One end of each of the six shafts (3026) extends to the outside of the protective cover (3). Two sprockets (3032) are fixedly installed at the ends of the six shafts (3026) extending to the outside of the protective cover (3), and five chains (3031) are respectively engaged on the outer surfaces of the twelve sprockets (3032).

4. The membrane fiber sorting and bundling device according to claim 1, characterized in that: A fixing frame (101) is fixedly installed on the right side of the top surface of the workbench (1), and the fixing frame (101) is located between the protective cover (3) and the strapping machine (4). The top surface of the fixing frame (101) is fixedly installed with a first bundle plate (102), a second bundle plate (105), a third bundle plate (106) and a fourth bundle plate (107) from right to left.

5. The membrane fiber sorting and bundling device according to claim 4, characterized in that: Multiple clustering holes (103) are provided on one side of the first clustering plate (102), one side of the second clustering plate (105), one side of the third clustering plate (106), and one side of the fourth clustering plate (107), and the number of clustering holes (103) decreases exponentially from right to left.

6. The membrane fiber sorting and bundling device according to claim 4, characterized in that: Multiple guide plates (104) are fixedly installed between the first cluster plate (102), the second cluster plate (105), the third cluster plate (106) and the fourth cluster plate (107), and the multiple guide plates (104) decrease in multiples from right to left.

7. The membrane fiber sorting and bundling device according to claim 1, characterized in that: A first support frame (2) is fixedly installed on the right side of the outer top surface of the workbench (1), and a feeding roller (201) is rotatably connected inside the first support frame (2). A third motor (202) is fixedly installed on one side of the outer surface of the first support frame (2), and the output shaft of the third motor (202) is fixedly connected to the feeding roller (201). Multiple limiting plates (203) are fixedly installed on the outer surface of the feeding roller (201).

8. The membrane fiber sorting and bundling device according to claim 1, characterized in that: A second support frame (7) is fixedly installed on the left side of the outer top surface of the workbench (1). A take-up roller (5) is rotatably connected inside the second support frame (7). A first motor (6) is fixedly installed on one side of the outer surface of the second support frame (7). The output shaft of the first motor (6) is fixedly connected to the take-up roller (5). Multiple cameras (3028) are fixedly installed on one side of the inner wall of the protective cover (3).

Images