Novel white carbon black spray drying device
By using a guide pipe and a rotating column driven by a drive motor, the contact area between the slurry and the flue gas is increased, which solves the problem of uneven slurry contact during the drying process of silica, improves the quality of the finished product, and simplifies the assembly and maintenance process of the equipment.
Patent Information
- Application Number
- CN202520082774.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-04-07
- Estimated Expiration
- 2035-01-14
AI Technical Summary
In the current process of drying silica, the slurry and flue gas do not come into contact evenly, which easily leads to particle agglomeration and affects the quality of the finished product.
The guide tube is used to assist in guiding the flow, and the rotating column is driven by a drive motor to rotate. In conjunction with the rotation of the guide plate and the outer flow plate, the contact area between the slurry and the flue gas is increased, forming a uniform reaction.
It improves the uniformity of contact between slurry and flue gas, reduces particle agglomeration, improves the quality of finished products, and the structural design of the device facilitates assembly and maintenance, thus extending its service life.
Smart Images
Figure CN224094736U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silica drying technology, specifically a novel silica spray drying device. Background Technology
[0002] The industrial production of silica mainly adopts the precipitation method. The main production process involves preparing industrial water glass from silica, then precipitating the initial silica product with strong acid, followed by filtration, spraying, drying, and pulverizing to finally obtain the finished silica product.
[0003] Currently, most existing silica drying processes involve introducing the slurry into a container and spraying mist through nozzles to react with the slurry for drying. This method limits the contact area between the slurry and the mist, which can lead to uneven contact between the flue gas and the slurry when dealing with large quantities of slurry, resulting in particle agglomeration and affecting the quality of the final product. Utility Model Content
[0004] The purpose of this utility model is to provide a novel spray drying device for silica to solve the problems mentioned in the background art. To achieve the above objective, this utility model provides the following technical solution: a novel spray drying device for silica, comprising a drying chamber, an air inlet installed at the side end of the drying chamber, a drying chamber opened inside the drying chamber, a top plate slidably installed at the upper end of the drying chamber, a rotating column rotatably installed inside the top plate, an outer flow plate sleeved on the outer surface of the rotating column, and a guide plate slidably installed at the upper end of the outer flow plate.
[0005] More preferably, support legs are fixedly installed at the four corners of the lower end of the drying chamber, a collection plate is fixedly installed at the lower end of the drying chamber, and limit grooves are provided at the four corners of the upper end of the drying chamber.
[0006] More preferably, a first reserved hole is provided at the side end of the drying chamber, an air intake is slidably installed at the side end of the first reserved hole, and a second reserved hole is provided at the side end of the drying chamber.
[0007] More preferably, two fixed handles are fixedly installed at the upper end of the top plate, and limit posts are fixedly installed at the four corners of the lower end of the top plate. The top plate is slidably installed above the drying chamber through the cooperation of the limit posts and the limit grooves.
[0008] More preferably, a bracket is fixedly installed at the upper end of the capping plate, an mounting plate is slidably installed inside the bracket, and a guide pipe is fixedly installed at the side end of the mounting plate.
[0009] More preferably, a rotating column is rotatably mounted inside the mounting plate, a drive motor is mounted at the upper end of the rotating column, and a limit plate is slidably mounted at the lower end of the rotating column.
[0010] More preferably, the outflow plate is sleeved on the outer surface of the rotating column by a limiting buckle plate, a second blocking plate is fixedly installed at the upper end of the outflow plate, a first blocking plate is fixedly installed at the upper end of the outflow plate, and an installation collar is rotatably installed inside the guide plate, the installation collar being sleeved on the outer surface of the rotating column.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] In this invention, silica slurry is guided into the device by a guide pipe. Then, a drive motor drives a rotating column to rotate, which in turn drives the guide plate and the outer flow plate to rotate. With the help of the first and second baffle plates, the slurry is scattered in the drying chamber and reacts with the flue gas introduced by the air inlet to form water vapor and solids. This increases the contact area between the slurry and the flue gas during use, thereby improving the reaction uniformity, reducing particle agglomeration, and improving the quality of the finished product.
[0013] In this utility model, the drying chamber, limiting groove, second reserved hole, top plate, bracket, rotating column, guide plate, and outflow plate are designed to cooperate with each other, so that the device can be easily assembled during use, and can be easily disassembled and replaced during subsequent maintenance, thereby improving the service life of the device and enhancing its performance. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the drying chamber structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the intake mechanism structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the top plate structure of this utility model;
[0017] Figure 4 This is a schematic diagram of the drive motor structure of this utility model.
[0018] In the diagram: 1. Drying chamber; 11. Support leg; 12. Collection plate; 13. Limiting groove; 14. Drying chamber; 15. First reserved hole; 16. Air inlet; 17. Second reserved hole; 2. Top plate; 21. Limiting post; 22. Fixed handle; 23. Bracket; 24. Mounting plate; 25. Guide pipe; 3. Rotating column; 31. Drive motor; 32. Limiting buckle plate; 33. Guide plate; 34. Mounting collar; 35. Outflow plate; 36. First baffle plate; 37. Second baffle plate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figures 1 to 4 This utility model provides a technical solution: a novel precipitated silica spray drying device, including a drying chamber 1, an air inlet 16 installed on the side end of the drying chamber 1, a drying chamber 14 opened inside the drying chamber 1, a top plate 2 slidably installed on the upper end of the drying chamber 1, a rotating column 3 rotatably installed inside the top plate 2, an outer flow plate 35 sleeved on the outer surface of the rotating column 3, and a guide plate 33 slidably installed on the upper end of the outer flow plate 35.
[0021] In this embodiment, as Figure 1 and Figure 2 As shown, support legs 11 are fixedly installed at the four corners of the lower end of the drying chamber 1, and a collection plate 12 is fixedly installed at the lower end of the drying chamber 1. Limiting grooves 13 are opened at the four corners of the upper end of the drying chamber 1. This structure allows for convenient collection of the subsequently formed materials through the collection plate 12 installed at the bottom of the drying chamber 1.
[0022] In this embodiment, as Figure 1 and Figure 2 As shown, a first reserved hole 15 is provided at the side end of the drying chamber 1, and an air intake 16 is slidably installed at the side end of the first reserved hole 15. A second reserved hole 17 is provided at the side end of the drying chamber 1. This structure enables the flue gas to be quickly input into the drying chamber 14 by starting the air intake 16 in conjunction with the first reserved hole 15, which facilitates subsequent reaction operations.
[0023] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, two fixed handles 22 are fixedly installed at the upper end of the top plate 2, and limit posts 21 are fixedly installed at the four corners of the lower end of the top plate 2. The top plate 2 is slidably installed above the drying chamber 1 through the cooperation of the limit posts 21 and the limit grooves 13. This structure can facilitate the quick connection and installation of the top plate 2 and the drying chamber 1 through the cooperation of the limit grooves 13 and the limit posts 21.
[0024] In this embodiment, as Figure 1 and Figure 3As shown, a bracket 23 is fixedly installed at the upper end of the top plate 2, and an installation plate 24 is slidably installed inside the bracket 23. A guide pipe 25 is fixedly installed at the side end of the installation plate 24. This structure can support the installation plate 24 and the guide pipe 25 through the bracket 23, which facilitates subsequent connection and use with other components.
[0025] In this embodiment, as Figure 1 , Figure 3 and Figure 4 As shown, a rotating column 3 is rotatably mounted inside the mounting plate 24. A drive motor 31 is mounted on the upper end of the rotating column 3, and a limit plate 32 is slidably mounted on the lower end of the rotating column 3. This structure can drive the rotating column 3 to rotate through the drive motor 31, thereby driving the subsequent structure to rotate.
[0026] In this embodiment, as Figure 1 and Figure 4 As shown, the outflow plate 35 is sleeved on the outer surface of the rotating column 3 by the limiting buckle plate 32. The upper end of the outflow plate 35 is fixedly installed with a second baffle plate 37 and a first baffle plate 36. The guide plate 33 is rotatably installed with an installation collar 34, which is sleeved on the outer surface of the rotating column 3. This structure allows the slurry to flow from the opening in the guide plate 33 to the top of the outflow plate 35. With the help of the first baffle plate 36 and the second baffle plate 37, the slurry is separated and then thrown into the drying chamber 14 by centrifugal force.
[0027] The usage and advantages of this utility model: The working process of this new type of precipitated silica spray drying device is as follows:
[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, when using the device, the user first places it on the water surface. The user then picks up the drying chamber 1 and installs support legs 11 at the four corners below the drying chamber 1. A collection plate 12 is installed below the drying chamber 1, and an air intake 16 is installed in the first pre-drilled hole 15 on the side of the drying chamber 1. Next, the user picks up the top plate 2 and installs upper limit posts 21 at the four corners below the top plate 2. Fixed handles 22 are installed on both sides above the top plate 2. A bracket 23 is installed above the top plate 2, and an mounting plate 24 is installed inside the bracket 23. A guide pipe 25 is installed on the side of the mounting plate 24. Finally, the assembled top plate is... Plate 2 is fitted with the limiting groove 13 opened above the drying chamber 1 along the limiting post 21 to install the top plate 2 on the top of the drying chamber 1. Then, the rotating post 3 is lifted, and the drive motor 31 is installed on the top of the rotating post 3. The upper limit plate 32 is installed below the rotating post 3. The outer flow plate 35 is fitted on the outer surface of the rotating post 3. The upper limit plate 32 is installed below the rotating post 3 to limit the outer flow plate 35. The first baffle plate 36 and the second baffle plate 37 are installed above the outer flow plate 35. Then, the guide plate 33 is lifted, and the installation collar 34 is installed inside the guide plate 33. Finally, the guide plate 33 is installed on the outer flow plate 3. Above 5, pick up the assembled rotating column 3 and install it in the opening inside the mounting plate 24. Then, install the guide plate 33, the outer flow plate 35, and other parts inside the drying chamber 1. When the user needs to use the device, the user starts the air intake 16, which continuously inputs flue gas into the drying chamber 14 inside the drying chamber 1. Then, the flue gas is connected to the pipe along the guide pipe 25, and the silica slurry is injected into the guide plate 33 along the pipe and the guide pipe 25. Then, the drive motor 31 is started, which drives the rotating column 3 to rotate, thereby driving the outer flow plate 35, the guide plate 33, and other parts to rotate. When the guide plate 33 rotates, the slurry will pass through the bottom hole of the guide plate 33 and come to the top of the outer flow plate 35. Under the centrifugal force and the obstruction of the first baffle plate 36 and the second baffle plate 37, the slurry gradually slides to the outside and then flies out between the outer flow plate 35 and the guide plate 33 and disperses in the drying chamber 14. When it disperses in the drying chamber 14, it will react with the flue gas injected into the drying chamber 14 and mix with the flue gas to form solids and water vapor. Then, an air pump is installed in the second reserved hole 17 opened on the side of the drying box 1 to extract the water vapor. The solids fall into the collection plate 12 for collection and obtain the white carbon black product.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A novel spray drying device for precipitated silica, comprising a drying chamber (1), characterized in that: An air intake (16) is installed on the side end of the drying chamber (1). A drying chamber (14) is opened inside the drying chamber (1). A top plate (2) is slidably installed on the upper end of the drying chamber (1). A rotating column (3) is rotatably installed inside the top plate (2). An outer flow plate (35) is sleeved on the outer surface of the rotating column (3). A guide plate (33) is slidably installed on the upper end of the outer flow plate (35).
2. The novel precipitated silica spray drying apparatus according to claim 1, characterized in that: The drying chamber (1) has four fixed support legs (11) at the lower end of each corner, a collection plate (12) at the lower end of each corner, and a limit groove (13) at the upper end of each corner.
3. The novel precipitated silica spray drying apparatus according to claim 1, characterized in that: The drying chamber (1) has a first reserved hole (15) at its side end, and an air intake (16) is slidably installed at the side end of the first reserved hole (15). The drying chamber (1) also has a second reserved hole (17) at its side end.
4. A novel precipitated silica spray drying apparatus according to claim 2, characterized in that: The top end of the top plate (2) is fixedly installed with two fixed handles (22), and the four corners of the bottom end of the top plate (2) are fixedly installed with limit posts (21). The top plate (2) is slidably installed above the drying chamber (1) through the cooperation of the limit posts (21) and the limit groove (13).
5. The novel precipitated silica spray drying apparatus according to claim 1, characterized in that: A bracket (23) is fixedly installed at the upper end of the top plate (2), and an installation plate (24) is slidably installed inside the bracket (23). A guide pipe (25) is fixedly installed at the side end of the installation plate (24).
6. A novel precipitated silica spray drying apparatus according to claim 5, characterized in that: The mounting plate (24) has a rotating column (3) rotatably mounted inside. A drive motor (31) is mounted on the upper end of the rotating column (3), and a limit plate (32) is slidably mounted on the lower end of the rotating column (3).
7. A novel spray drying apparatus for precipitated silica according to claim 6, characterized in that: The outflow plate (35) is sleeved on the outer surface of the rotating column (3) by a limiting buckle plate (32). A second blocking plate (37) is fixedly installed at the upper end of the outflow plate (35). A first blocking plate (36) is fixedly installed at the upper end of the outflow plate (35). An installation collar (34) is rotatably installed inside the guide plate (33). The installation collar (34) is sleeved on the outer surface of the rotating column (3).