Transportation support testing fixture

Abstract

The utility model relates to the technical field of support detection, and discloses a transport support detection tool comprising a detection bench, the top of the detection bench is fixedly connected with an optical grating, the top of the optical grating is fixedly connected with a display screen, and the left side of the top of the detection bench is successively provided with a detection cylinder and a ray sensor. Two detection heads are fixedly connected to the outer side of the ray sensor, the detection air cylinder and the ray sensor are both fixedly connected to the top of the detection table, a detection part is installed at the output end of the detection air cylinder, a first support is arranged on the front side of the bottom of the detection part, and a second support is arranged on the rear side of the bottom of the detection part. According to the utility model, the detection cylinder, the positioning cylinder and the ray sensor are arranged to accurately confirm whether a detected part is qualified or not, when the detected part is unqualified, a reset button needs to be manually pressed down, the positioning cylinder is lifted, and then reporting is carried out according to the process, and through reasonable combination of automation and manual intervention, the detection efficiency is obviously improved.

Description

Technical Field

[0001] This utility model relates to the field of support testing technology, and in particular to a transport support inspection tool. Background Technology

[0002] Transport supports are critical load-bearing structures for various products (such as automotive parts, machinery, and electronic products) during logistics transportation. Their main functions include: fixing and protecting the products, improving transportation efficiency, and adapting to diverse needs. Since the precision and quality of transport supports directly affect the safety and reliability of product transportation, the inspection of their manufacturing precision is a crucial step in the production process.

[0003] Currently, traditional inspection methods rely on general measuring tools such as tape measures, calipers, and angle gauges, requiring point-by-point measurements, which is time-consuming and labor-intensive. This is especially true for complex structural supports (such as supports with multiple curved surfaces and multiple holes), where the inspection efficiency is extremely low. Furthermore, manual operation is easily affected by subjective factors (such as measurement techniques and reading errors), leading to poor consistency in inspection results. Therefore, it is necessary to design a transport support inspection tool to solve this problem. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a transport support inspection tool, which aims to improve the problem that the existing technology cannot efficiently and accurately inspect transport supports.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A transport support inspection fixture includes an inspection platform. A grating is fixedly connected to the top of the inspection platform, and a display screen is fixedly connected to the top of the grating. An inspection cylinder and a radiation sensor are sequentially arranged on the left side of the top of the inspection platform. Two probes are fixedly connected to the outside of the radiation sensor. The inspection cylinder and the radiation sensor are both fixedly connected to the top of the inspection platform. An inspection part is installed at the output end of the inspection cylinder. A first bracket is provided on the front side of the bottom of the inspection part, and a second bracket is provided on the rear side of the bottom of the inspection part. A positioning cylinder is fixedly connected to the top of the inspection platform. The output end of the positioning cylinder is installed on the top of the inspection part. Two nuts are threadedly connected to the outside of the inspection part. One end of the probe (away from the radiation sensor) is located outside the nuts.

[0007] As a further description of the above technical solution:

[0008] Both the first bracket and the second bracket are fixedly connected to the top of the testing platform;

[0009] As a further description of the above technical solution:

[0010] Both the detection cylinder and the positioning cylinder are fixed to the detection table by bolts;

[0011] As a further description of the above technical solution:

[0012] An illumination lamp is installed inside the grating, and a signal lamp is installed on the top right side of the grating;

[0013] As a further description of the above technical solution:

[0014] The first bracket has a groove at its top, and the bottom of the detection part is disposed inside the groove;

[0015] As a further description of the above technical solution:

[0016] Two controllers are installed on the top front side of the testing platform. Each of the two controllers is equipped with a start button, and the start buttons are symmetrically distributed on the top of the testing platform.

[0017] As a further description of the above technical solution:

[0018] One of the controllers has a reset button on the top left side, and the other controller has an emergency stop button on the top right side;

[0019] As a further description of the above technical solution:

[0020] The testing platform is fixedly connected to support columns at all four corners of its bottom.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by setting up a detection cylinder and a positioning cylinder, the part to be detected is placed on the detection instrument, the part to be detected is fixed by the positioning cylinder, and then the detection cylinder is used for detection. When the detection is qualified, the positioning cylinder rises and the part to be detected is removed; when the detection is unqualified, the reset button needs to be pressed manually to raise the positioning cylinder, and then the part to be detected is removed and reported according to the procedure. Thus, through the reasonable combination of automation and manual intervention, the detection efficiency is significantly improved and the accuracy and reliability of the detection results are effectively guaranteed. Attached Figure Description

[0023] Figure 1 This is a three-dimensional schematic diagram of a transport support inspection fixture proposed in this utility model;

[0024] Figure 2 This is a three-dimensional schematic diagram of the detection cylinder and positioning cylinder of a transport support inspection tool proposed in this utility model;

[0025] Figure 3 This is an enlarged view of point A of a transport support inspection fixture proposed in this utility model.

[0026] Legend:

[0027] 1. Testing table; 2. Start button; 3. Reset button; 4. Testing cylinder; 5. Grating; 6. Display screen; 7. Indicator light; 8. Testing part; 9. First support; 10. Emergency stop button; 11. Illumination light; 12. Second support; 13. Positioning cylinder; 14. X-ray sensor; 15. Nut; 16. Probe head; 17. Groove; 18. Controller; 19. Support column. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Reference Figure 1 This utility model provides an embodiment of a transport support inspection fixture, including an inspection platform 1. A grating 5 is fixedly connected to the top of the inspection platform 1, and a display screen 6 is fixedly connected to the top of the grating 5. The display screen 6 is used to display the inspection status. Before using the equipment, the zeroing button on the display screen 6 is pressed and held. During inspection, if a failure is detected, a red dot on the display screen 6 indicates the failure location. An inspection cylinder 4 and a radiation sensor 14 are sequentially arranged on the top left side of the inspection platform 1. Two probes 16 are fixedly connected to the outside of the radiation sensor 14. Both the inspection cylinder 4 and the radiation sensor 14 are fixedly connected to the top of the inspection platform 1. An inspection part 8 is installed at the output end of the inspection cylinder 4. A first bracket 9 is provided on the front side of the bottom of the inspection part 8, and a second bracket 12 is provided on the rear side of the bottom of the inspection part 8. A positioning cylinder 13 is fixedly connected to the top of the inspection platform 1. The output end of the positioning cylinder 13 is installed on the top of the inspection part 8. Two nuts 15 are threadedly connected to the outside of the inspection part 8. The end of the probe 16 away from the radiation sensor 14 is located outside the nuts 15. The radiation sensor 14 is used to inspect the two... The distance between nuts 15 is detected using a detection cylinder 4. If the distance detection fails, a buzzer will sound, a warning light will illuminate, the positioning cylinder 13 will not rise, and the display screen 6 will show the failed position. If the distance detection passes, the presence or absence of nuts 15 will be checked. If no nuts 15 are present, a buzzer will sound, a warning light will illuminate, the positioning cylinder 13 will not rise, and the display screen 6 will show the failed position. If the distance detection passes and nuts 15 are present, the nut 15 position detection pin will extend. If the distance detection passes but the nut 15 position fails, a buzzer will sound, a warning light will illuminate, the positioning cylinder 13 will not rise, and the display screen 6 will show the failed position. When a part 8 fails the inspection, the reset button 3 must be pressed before removing the part or inspecting the next part.

[0030] Reference Figure 2 The first bracket 9 and the second bracket 12 are both fixedly connected to the top of the testing table 1. The first bracket 9 and the second bracket 12 work together to support the inspection tool.

[0031] Reference Figure 2 Both the detection cylinder 4 and the positioning cylinder 13 are fixed to the detection table 1 with bolts. The use of bolts makes it convenient for maintenance personnel to perform inspection and maintenance, ensuring that the accuracy of the detection cylinder 4 and the positioning cylinder 13 will not deviate, and making it easier to replace them.

[0032] Reference Figure 1 An illumination lamp 11 is installed inside the grating 5 to provide light and ensure sufficient ambient light around the grating 5. An indicator lamp 7 is installed on the top right side of the grating 5. When the test is qualified, the indicator lamp 7 is green; when the test is unqualified, the indicator lamp 7 is red, which helps the testers to confirm whether the part is qualified.

[0033] Reference Figure 2 The first bracket 9 has a groove 17 on its top, and the bottom of the detection part 8 is placed inside the groove 17. By opening the groove 17, the detection part 8 can be better stabilized and prevented from shaking during detection, thus affecting the detection results.

[0034] Reference Figure 1 Two controllers 18 are installed on the front top of the testing station 1. Each controller 18 has a start button 2 on its top. The start buttons 2 are symmetrically distributed on the top of the testing station 1. Both hands must press the start button 2 at the same time to perform the test. This not only effectively avoids the risk of accidental testing caused by accidental button touch, but also forces the operator to maintain the correct and standardized operating posture, ensuring that both hands are kept away from the testing area, thus eliminating personal injury caused by improper operation from the source.

[0035] Reference Figure 1 One of the controllers 18 has a reset button 3 on the top left side and an emergency stop button 10 on the top right side. When the test fails, the reset button 3 must be pressed to remove the defective part. By setting the emergency stop button 10, the test can be terminated when an emergency occurs.

[0036] Reference Figure 1 The bottom four corners of the testing platform 1 are all fixedly connected with support columns 19. The support columns 19 are used to support the testing platform 1, which can prevent the testing platform 1 from directly contacting the ground. They not only have excellent pressure resistance, but also effectively resist the corrosion of the environment such as moisture, acid and alkali, and extend the service life.

[0037] Working Principle: When inspecting part 8, first set the positioning cylinder 13 to the raised position. Then, place part 8 stably and check for integrity. Press the zeroing button on display 6; the equipment will automatically zero. Check for shaking; if there is no shaking, inspection can proceed. Install part 8 on the output end of the inspection cylinder 4. Then, move the output end of the positioning cylinder 13 downwards to fix part 8. At this time, press the start buttons 2 on both sides simultaneously to begin inspection. When part 8 is qualified, the indicator light 7 turns green, and the positioning cylinder 13 automatically releases, allowing part 8 to be removed. When part 8 is unqualified, the indicator light 7 turns red, and the positioning cylinder 13 will not move. In this case, manually press the reset button 3; the positioning cylinder 13 will then rise, and the unqualified part 8 can be removed for centralized processing.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A transport support inspection fixture, comprising an inspection table (1), characterized in that: A grating (5) is fixedly connected to the top of the detection platform (1), and a display screen (6) is fixedly connected to the top of the grating (5). A detection cylinder (4) and a radiation sensor (14) are arranged sequentially on the left side of the top of the detection platform (1). Two probes (16) are fixedly connected to the outside of the radiation sensor (14). The detection cylinder (4) and the radiation sensor (14) are both fixedly connected to the top of the detection platform (1). A detection component (8) is installed at the output end of the detection cylinder (4). A first bracket (9) is provided on the front side of the bottom of the detection component (8), and a second bracket (12) is provided on the rear side of the bottom of the detection component (8). A positioning cylinder (13) is fixedly connected to the top of the detection platform (1). The output end of the positioning cylinder (13) is installed on the top of the detection component (8). Two nuts (15) are threadedly connected to the outside of the detection component (8). The end of the probe (16) away from the radiation sensor (14) is located outside the nuts (15).

2. The transport support inspection fixture according to claim 1, characterized in that: The first bracket (9) and the second bracket (12) are both fixedly connected to the top of the testing table (1).

3. The transport support inspection fixture according to claim 1, characterized in that: Both the detection cylinder (4) and the positioning cylinder (13) are fixed to the detection table (1) by bolts.

4. The transport support inspection fixture according to claim 1, characterized in that: An illumination lamp (11) is installed inside the grating (5), and a signal lamp (7) is installed on the top right side of the grating (5).

5. The transport support inspection fixture according to claim 1, characterized in that: The first bracket (9) has a groove (17) on its top, and the bottom of the detection part (8) is located inside the groove (17).

6. The transport support inspection fixture according to claim 1, characterized in that: Two controllers (18) are installed on the top front side of the testing platform (1). Each of the two controllers (18) has a start button (2) on its top. The start buttons (2) are symmetrically distributed on the top of the testing platform (1).

7. A transport support inspection fixture according to claim 6, characterized in that: One of the controllers (18) has a reset button (3) on the top left side, and the other controller (18) has an emergency stop button (10) on the top right side.

8. A transport support inspection fixture according to claim 1, characterized in that: The testing platform (1) has support columns (19) fixedly connected to the four corners of its bottom.

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