Double-station detection table for glass bottle production

Abstract

The utility model discloses a double-station detection table for glass bottle production, and relates to the technical field of glass bottle production. The device comprises a supporting frame, two clamping mechanisms and a plurality of buffering mechanisms are arranged on the supporting frame, a support is fixedly connected to the top of the supporting frame, a detector is arranged on the front side of the support, each clamping mechanism comprises a workbench fixedly connected to the top of the supporting frame, and a fixing plate is fixedly connected to the inner wall of each workbench. According to the utility model, through the arrangement of the clamping mechanism, the problems that the glass bottle is difficult to be accurately positioned between the clamping plates, so that the position of the glass bottle clamped each time has larger deviation, the position precision cannot be guaranteed, and the glass bottle cannot be accurately positioned during subsequent work such as bottle wall thickness measurement and bottle opening size detection are solved. A detection instrument cannot carry out accurate measurement according to a standard position, so that the detection data has a large error, and the accuracy of glass bottle quality judgment is seriously influenced.

Description

Technical Field

[0001] This utility model belongs to the field of glass bottle production technology, and in particular relates to a dual-station inspection station for glass bottle production. Background Technology

[0002] In the traditional glass bottle production process, the inspection stage is a crucial node in ensuring product quality. Early inspection methods relied heavily on manual operation, with inspectors using the naked eye and simple tools to check for appearance defects and measure dimensions of glass bottles. However, this manual inspection method has many drawbacks. On the one hand, manual inspection is inefficient and cannot keep up with the pace of large-scale production, severely restricting the improvement of overall production efficiency. On the other hand, the inspection results are greatly affected by human factors. Different inspectors have different experience and judgment standards, resulting in inconsistent inspection accuracy, which can easily lead to missed inspections or misjudgments, allowing defective products to enter the market and damaging the reputation of enterprises and the rights and interests of consumers.

[0003] However, existing dual-station inspection stations for glass bottle production cannot ensure that the glass bottles are accurately positioned between the clamps during use. This results in a large deviation in the position of the glass bottles each time, and the positional accuracy cannot be guaranteed. When performing subsequent tasks such as measuring the bottle wall thickness and checking the bottle mouth size, the inspection instruments cannot make accurate measurements based on the standard position, resulting in large errors in the inspection data and seriously affecting the accuracy of judging the quality of the glass bottles. Utility Model Content

[0004] The purpose of this invention is to provide a dual-station inspection station for glass bottle production. By setting up a clamping mechanism, it solves the problem of difficulty in ensuring that the glass bottle is accurately positioned between the clamping plates, which results in a large deviation in the position of the glass bottle each time, and the positional accuracy cannot be guaranteed. In subsequent work such as measuring the bottle wall thickness and detecting the bottle mouth size, the detection instrument cannot make accurate measurements based on the standard position, resulting in large errors in the detection data and seriously affecting the accuracy of judging the quality of the glass bottle.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a dual-station inspection station for glass bottle production, including a support frame, on which two clamping mechanisms and several buffer mechanisms are provided;

[0007] The top of the support frame is fixedly connected to a bracket, and a detector is provided on the front side of the bracket. The clamping mechanism includes a worktable fixedly connected to the top of the support frame. A fixing plate is fixedly connected to the inner wall of the worktable. A rotating shaft is rotatably connected to the inner wall of the worktable. The front side of the rotating shaft extends to the outside of the worktable. A worm gear is fixedly connected to the outer wall of the rotating shaft. The buffer mechanism includes a support plate provided on the top of the worktable.

[0008] Furthermore, a handle is fixedly connected to the front extension of the first rotating shaft, a second rotating shaft is rotatably connected to the central axis of the fixed plate, a worm gear is fixedly connected to the outer wall of the second rotating shaft, and a rectangular plate is fixedly connected to the outer wall of the second rotating shaft.

[0009] Furthermore, the bottom of the rectangular plate is hinged with several L-shaped plates, and the top of each L-shaped plate is fixedly connected with a fixing rod. The support plate is fixedly connected to the fixing rod, and the inner wall of the support plate is slidably connected with a clamping plate. The inner wall of the support plate is fixedly connected with two fixing blocks.

[0010] Furthermore, each of the two sliding blocks is fixedly connected to a sliding rod on one side that is close to each other, and two sliders are slidably connected to the outer walls of the two sliding rods. Two elastic plates are provided on the support plate, and the two elastic plates are fixedly connected to several sliders respectively. A second fixed block is fixedly connected to one side of the two sliding rods that is close to each other.

[0011] This utility model has the following beneficial effects:

[0012] 1. By setting up a clamping mechanism, the glass bottle to be clamped is first placed between several clamping plates. Then, the handle is turned. When the handle is turned, the first rotating shaft also rotates, and the worm gear also rotates. When the worm gear rotates, the worm wheel on the second rotating shaft also rotates. When the worm wheel rotates, the second rotating shaft also rotates. When the second rotating shaft rotates, the rectangular plate rotates. When the rectangular plate rotates, it will bring several L-shaped plates closer together. When the L-shaped plates move closer together, the fixing rods also move closer together, thereby achieving the effect of clamping the glass bottle. This ensures that the glass bottle is accurately positioned between the clamping plates, guaranteeing the positional accuracy of the clamping, which is beneficial to the accurate conduct of subsequent testing.

[0013] 2. By setting up a buffer mechanism, as the fixed rods approach each other, the support plate, clamping plate, fixed block one, sliding rod, slider, elastic plate, and fixed block two will also move. Under their continuous movement, the clamping plate will come into contact with the glass bottle. As the clamping plate comes into contact, it will move towards the support plate. As it approaches the clamping plate, it will squeeze the elastic plate. When squeezed, the elastic plate will extend. When the elastic plate extends, its length will change. When the elastic plate changes its length, it will push the two sliders to slide on the sliding rod, so that the elastic plate can undergo normal elastic change. This can buffer the glass bottle, effectively buffer the squeezing force of the clamping plate on the glass bottle, and prevent the glass bottle from breaking or cracking due to excessive impact. This improves the safety of the glass bottle in the testing process and reduces the product damage rate caused by clamping.

[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial cross-sectional view of the L-shaped plate of this utility model;

[0018] Figure 3 This is a partial cross-sectional view of the worm gear of this utility model;

[0019] Figure 4 This is a partial cross-sectional view of the rotating shaft 2 of this utility model;

[0020] Figure 5 This is a partial cross-sectional view of the buffer mechanism of this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Support frame; 101. Bracket; 102. Detector; 2. Clamping mechanism; 211. Workbench; 212. Fixing plate; 213. Rotating shaft one; 214. Worm gear; 215. Handle; 216. Rotating shaft two; 217. Worm wheel; 218. Rectangular plate; 219. L-shaped plate; 2110. Fixing rod; 3. Buffer mechanism; 311. Support plate; 312. Clamping plate; 313. Fixing block one; 314. Slide rod; 315. Slider; 316. Elastic plate; 317. Fixing block two. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 As shown, this utility model is a dual-station inspection station for glass bottle production, including a support frame 1. The support frame 1 is equipped with two clamping mechanisms 2 and several buffer mechanisms 3. A bracket 101 is fixedly connected to the top of the support frame 1. An inspection instrument 102 is installed on the front side of the bracket 101. The clamping mechanism 2 includes a worktable 211 fixedly connected to the top of the support frame 1. A fixing plate 212 is fixedly connected to the inner wall of the worktable 211. A rotating shaft 213 is rotatably connected to the inner wall of the worktable 211. The front side of the rotating shaft 213 extends outside the worktable 211. A worm gear 214 is fixedly connected to the outer wall of the rotating shaft 213. A handle 215 is fixedly connected to the front extension of the 3. A rotating shaft 216 is rotatably connected to the central axis of the fixed plate 212. A worm gear 217 is fixedly connected to the outer wall of the rotating shaft 216. A rectangular plate 218 is fixedly connected to the outer wall of the rotating shaft 216. Several L-shaped plates 219 are hinged to the bottom of the rectangular plate 218. A fixing rod 2110 is fixedly connected to the top of each L-shaped plate 219. The support plate 311 is fixedly connected to the fixing rod 2110. By setting the clamping mechanism 2, the glass bottle can be accurately positioned between the clamping plates, ensuring the positional accuracy of the clamping and facilitating the accurate conduct of subsequent testing.

[0025] The buffer mechanism 3 includes a support plate 311 mounted on the top of the workbench 211. A clamping plate 312 is slidably connected to the inner wall of the support plate 311. Two fixing blocks 313 are fixedly connected to the inner wall of the support plate 311. A sliding rod 314 is fixedly connected to the side of the fixing blocks 313 that is close to each other. Two sliders 315 are slidably connected to the outer walls of the two sliding rods 314. Two elastic plates 316 are mounted on the support plate 311. The two elastic plates 316 are fixedly connected to several sliders 315 respectively. A fixing block 317 is fixedly connected to the side of the two sliding rods 314 that is close to each other. By setting up the buffer mechanism 3, the squeezing force of the clamping plate on the glass bottle can be effectively buffered, preventing the glass bottle from breaking or cracking due to excessive impact force, improving the safety of the glass bottle during the inspection process, and reducing the product damage rate caused by clamping.

[0026] A specific application of this embodiment is as follows: In use, the glass bottle to be clamped is first placed between several clamping plates 312. Then, the handle 215 is rotated. When the handle 215 is rotated, the first rotating shaft 213 will also rotate, and the worm gear 214 will also rotate. When the worm gear 214 rotates, the worm wheel 217 on the second rotating shaft 216 will also rotate. When the worm wheel 217 rotates, the second rotating shaft 216 will also rotate. When the second rotating shaft 216 rotates, the rectangular plate 218 will rotate accordingly. When the rectangular plate 218 rotates, it causes several L-shaped plates 219 to move closer together. As the L-shaped plates 219 move closer together, the fixing rods 2110 also move closer together, thus achieving the effect of clamping the glass bottle. As the fixing rods 2110 move closer together, they also cause the support plate 311, clamping plate 312, fixing block one 313, sliding rod 314, slider 315, elastic plate 316, and fixing block two 317 to move. Under their continuous movement, the clamping plate 312 will contact the glass bottle. Upon contact with the clamping plate 312, the glass bottle is moved closer to the support plate 311. As it approaches the clamping plate 312, it compresses the elastic plate 316, causing it to stretch. This stretching changes the length of the elastic plate 316, pushing the two sliders 315 to slide on the slide rod 314, thus allowing the elastic plate 316 to undergo normal elastic changes and buffer the glass bottle. After clamping, the glass bottle can be inspected by the detector 102 on the bracket 101. The detector 102 itself is a MiniTest440 ultrasonic thickness gauge from the German EPK brand. Based on the ultrasonic pulse time-of-flight method, it is robust, durable, and highly accurate. Multiple models are available, equipped with different probes, providing a wide range of applications and thickness measurement ranges. It can penetrate coatings for measurement and has multiple functions and measurement modes, such as minimum mode, difference mode, alarm mode, and high-speed scanning mode.

[0027] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0028] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A dual-station inspection station for glass bottle production, characterized in that: It includes a support frame (1), on which two clamping mechanisms (2) and several buffer mechanisms (3) are provided; The support frame (1) is fixedly connected to the top of the support frame (1), and a detector (102) is provided on the front side of the support frame (101). The clamping mechanism (2) includes a workbench (211) fixedly connected to the top of the support frame (1). A fixing plate (212) is fixedly connected to the inner wall of the workbench (211). A rotating shaft (213) is rotatably connected to the inner wall of the workbench (211). The front side of the rotating shaft (213) extends to the outside of the workbench (211). A worm gear (214) is fixedly connected to the outer wall of the rotating shaft (213). The buffer mechanism (3) includes a support plate (311) provided on the top of the workbench (211).

2. The dual-station inspection station for glass bottle production according to claim 1, characterized in that, A handle (215) is fixedly connected to the front extension of the first rotating shaft (213), and a second rotating shaft (216) is rotatably connected to the central axis of the fixed plate (212).

3. The dual-station inspection station for glass bottle production according to claim 2, characterized in that, A worm gear (217) is fixedly connected to the outer wall of the second rotating shaft (216), and a rectangular plate (218) is fixedly connected to the outer wall of the second rotating shaft (216).

4. The dual-station inspection station for glass bottle production according to claim 3, characterized in that, The bottom of the rectangular plate (218) is hinged with several L-shaped plates (219), and the top of each of the L-shaped plates (219) is fixedly connected with a fixing rod (2110). The support plate (311) is fixedly connected to the fixing rod (2110).

5. A dual-station inspection station for glass bottle production according to claim 4, characterized in that, The inner wall of the support plate (311) is slidably connected with a clamping plate (312), and the inner wall of the support plate (311) is fixedly connected with two fixing blocks (313).

6. A dual-station inspection station for glass bottle production according to claim 5, characterized in that, Each of the fixed blocks (313) is fixedly connected to a sliding rod (314) on one side that is close to the other, and two sliders (315) are slidably connected to the outer walls of the two sliding rods (314).

7. A dual-station inspection station for glass bottle production according to claim 6, characterized in that, The support plate (311) is provided with two elastic plates (316), and the two elastic plates (316) are respectively fixedly connected to a number of sliders (315). The two sliders (314) are fixedly connected to a fixing block (317) on the side that is close to each other.

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