Lamination detection device used in film coating room

Abstract

The utility model discloses a lamination detection device used in a film coating room, which structurally comprises a film coating machine main body, a mounting mechanism, a thickness detection adjusting mechanism and a lamination alarm mechanism, and is characterized in that a mounting frame is in contact with the outer side edge of the film coating machine main body; when a rotating disc is rotated, a first threaded rod on the inner side of the rotating disc can push an abutting block to make contact with the outer side edge of a coating machine body, so that a mounting frame is clamped and fixed, and then a manual screwing plate is rotated to enable a mounting plate to be stressed, so that the height of a trigger plate at the lower end of the mounting plate can be adjusted according to a scale plate; according to the anti-lamination device for the solar photovoltaic glass, when the anti-lamination device is used for anti-lamination of the solar photovoltaic glass with different thicknesses, an adjusting effect can be achieved, then when the solar photovoltaic glass passes through the lower end of a trigger plate, under the condition that the solar photovoltaic glass is laminated, pushing force is generated on the trigger plate, and an inner side connecting rod pushes a trigger head to make contact with an alarm switch; therefore, an alarm is given, and lamination detection is realized.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic glass production technical field especially relates to a kind of lamination detection device for in coating room. BACKGROUND

[0002] In the production process of solar photovoltaic glass, glass coating is one of the key process steps. The main purpose of coating is to form one or more functional thin films on the surface of glass. These thin films can enhance the light transmittance, anti-reflection, corrosion resistance and bonding force with other photovoltaic materials of glass.

[0003] However, there are a series of problems that may affect the coating quality and production efficiency during the glass original piece processing stage before coating, among which the most prominent one is the glass lamination phenomenon. Glass lamination refers to the phenomenon that two or more pieces of glass overlap together due to the carding in the coating room caused by the excessively large difference in glass thickness or liquid deficiency and other reasons.

[0004] Therefore, a lamination detection device for in coating room is proposed. UTILITY MODEL CONTENT

[0005] (1) Technical problem to be solved

[0006] In order to overcome the shortcomings of the prior art, a lamination detection device for in coating room is proposed to solve the problem that the prior art cannot automatically alarm when glass lamination occurs.

[0007] (2) Technical scheme

[0008] The utility model discloses a kind of lamination detection devices for in coating room, including coating machine main body,

[0009] The coating machine main body is connected with positioning plate upward on one side edge upper end place through mounting mechanism, and positioning plate inside is equipped with thickness detection adjusting mechanism, and the thickness detection adjusting mechanism lower end is equipped with lamination alarm mechanism;

[0010] The thickness detection adjusting mechanism includes the mounting plate arranged at the bottom end of the positioning plate, the second threaded rod is rotatably connected to one side of the upper end of the mounting plate, the positioning plate is provided with a threaded hole penetrating through one side and connected with the second threaded rod, and the second threaded rod is connected with a hand screw plate at the top end.

[0011] The lamination alarm mechanism is composed of a trigger plate and a trigger head, the bottom surface of the mounting plate is connected with a support plate, the support plate is slidably connected with a connecting rod inside, one side of the connecting rod is connected with the trigger plate, the other side of the connecting rod is provided with the trigger head, the corresponding side of the mounting plate and the support plate is provided with a mounting block connected with the bottom surface, and the mounting block is provided with an alarm switch at the corresponding position of the trigger head.

[0012] Furthermore, a controller is installed on the side of the coating machine body, and a pressure roller is installed on the upper end of the coating machine body, with a glue roller, a metering roller and a scratch removal roller installed on the side of the pressure roller.

[0013] Furthermore, the installation mechanism includes an installation frame, the inner wall of which contacts the outer side of the coating machine body, and a bearing block connected to the positioning plate is installed at the top of the installation frame.

[0014] Furthermore, one side wall of the mounting frame is provided with a through threaded hole, and a first threaded rod is connected inside the through threaded hole. A turntable is connected to the outer end of the first threaded rod, and a clamping block is rotatably connected to the inner end of the first threaded rod.

[0015] Furthermore, a scale plate is installed on the other side of the mounting plate, and the upper end of the scale plate is connected through to the upper end of the positioning plate.

[0016] Furthermore, a spring is sleeved on the outer ring of the middle part of the connecting rod, and the two sides of the spring are respectively connected to the trigger plate and the support plate.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model has the following advantages:

[0019] 1. In this utility model, during glass coating detection, the glass comes into contact with the trigger plate, causing it to be pushed by the force to push the connecting rod, which in turn contacts the trigger head with the alarm switch, triggering an alarm, thereby achieving the effect of coating stack detection;

[0020] When the hand-tightening plate is rotated, the second threaded rod rotates and pulls the mounting plate up and down according to the scale plate, thereby adjusting the height of the lower trigger plate, enabling it to detect coatings on glass of different thicknesses, thus making it more practical.

[0021] 2. In this utility model, by rotating the turntable, the first threaded rod is pushed inward to the clamping block, so that it is clamped together with the mounting frame on the outside of the coating machine body. In this way, the existing coating machine body can be equipped with a detection device as needed, making the operation simple and easy to use. Attached Figure Description

[0022] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the installation mechanism of this utility model;

[0025] Figure 3 This is a schematic diagram of the thickness detection and adjustment mechanism of this utility model;

[0026] Figure 4 This is a schematic diagram of the stacked alarm mechanism of this utility model;

[0027] In the diagram: Coating machine body-1, controller-2, pressure roller-3, mounting mechanism-4, turntable-401, first threaded rod-402, clamping block-403, mounting frame-404, bearing block-405, positioning plate-5, thickness detection and adjustment mechanism-6, hand-tightening plate-601, second threaded rod-602, mounting plate-603, scale plate-604, stacking alarm mechanism-7, trigger plate-701, connecting rod-702, trigger head-703, support plate-704, spring-705, mounting block-706, alarm switch-707. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0029] Please see Figures 1-4 This utility model provides a stacking detection device for use in a coating room, including a coating machine body 1. A controller 2 is installed on the side of the coating machine body 1, which facilitates the operation of the electrical components in the device by the operator, making the operation more convenient. A pressure roller 3 is installed on the upper end of the coating machine body 1, and a glue roller, a metering roller and a mark-removing roller are installed on the side of the pressure roller 3 to process the glass. A positioning plate 5 is connected to the upper end of one side of the coating machine body 1 through an installation mechanism 4, which facilitates the extension of the positioning plate 5 to the inside of the coating machine body 1, so that the thickness detection adjustment mechanism 6 and the stacking alarm mechanism 7 can be installed on the upper end for use. The thickness detection adjustment mechanism 6 is installed inside the positioning plate 5 to adjust the height to detect glass of different thicknesses. The stacking alarm mechanism 7 is installed at the lower end of the thickness detection adjustment mechanism 6 so that it can automatically alarm during the detection.

[0030] Please see Figure 2The mounting mechanism 4 includes a mounting frame 404. The inner wall of the mounting frame 404 contacts the outer side of the coating machine body 1. The groove inside the mounting frame 404 facilitates its installation across the outer side of the coating machine body 1 for force fixation. A bearing block 405 is mounted on the top of the mounting frame 404 and connected to the positioning plate 5. This allows the bearing block 405 to support itself and facilitates raising the positioning plate 5, making it easier for the thickness detection and adjustment mechanism 6 and the stacking alarm mechanism 7 to work. A through threaded hole is provided on one side wall of the mounting frame 404. A first threaded rod 402 is connected inside the hole. A turntable 401 is connected to the outer end of the first threaded rod 402. A clamping block 403 is rotatably connected to the inner end of the first threaded rod 402. This causes the inner first threaded rod 402 to rotate under the rotation of the turntable 401. After rotation, the first threaded rod 402 pushes the inner clamping block 403 to move inward and then contacts the outer side of the coating machine body 1 for clamping. This fixes the mounting frame 404 and allows it to be disassembled and fixed in different positions at any time. The operation is simple and convenient.

[0031] Please see Figure 3 The thickness detection and adjustment mechanism 6 includes a mounting plate 603 located at the bottom of the positioning plate 5. A second threaded rod 602 is rotatably connected to one side of the upper end of the mounting plate 603. A threaded hole is provided on one side of the positioning plate 5 to connect with the second threaded rod 602. A hand-tightening plate 601 is connected to the top of the second threaded rod 602. A scale plate 604 is installed on the other side of the mounting plate 603 to observe the height of the movement of the mounting plate 603, which is convenient for adjustment for glass of different thicknesses. The upper end of the scale plate 604 is connected to the upper end of the positioning plate 5, so that the scale plate 604 can move up and down. When the hand-tightening plate 601 is turned, the second threaded rod 602 is rotated, which pulls the mounting plate 603 upward to move and adjust it.

[0032] Please see Figure 4The stacking alarm mechanism 7 consists of a trigger plate 701 and a trigger head 703, forming a trigger structure for automatic alarm operation. A support plate 704 is connected to the bottom surface of the mounting plate 603. A connecting rod 702 is slidably connected inside the support plate 704. The trigger plate 701 is connected to one side of the connecting rod 702, and the trigger head 703 is installed on the other side of the connecting rod 702. A mounting block 706 is provided on the corresponding side of the mounting plate 603 and the support plate 704, connected to its bottom surface. An alarm switch 707 is installed at the corresponding position of the mounting block 706 and the trigger head 703. When stacking occurs in the glass, the alarm is triggered. The thickness of the glass increases, causing it to collide with the trigger plate 701 during movement. As the coating machine body 1 continues to move the glass, it pushes the trigger plate 701 inward through the connecting rod 702 to push the trigger head 703 to contact the alarm switch 707, thereby achieving the purpose of detecting the stacked glass and automatically alarming. A spring 705 is sleeved on the outer ring of the middle part of the connecting rod 702, and the two sides of the spring 705 are connected to the trigger plate 701 and the support plate 704 respectively. By using the spring 705, it is possible to prevent the trigger plate 701 from touching the mounting block 706 in its natural state, thus avoiding false alarms.

[0033] Working principle: In use, first connect the electrical components of the device to an external power source and then to the controller 2. When installing the device on the outer surface of the coating machine body 1, first clip the mounting frame 404 onto the outer edge of the coating machine body 1. By using the turntable 401, the first threaded rod 402 and the clamping block 403 can be moved, allowing the clamping block 403 to press against the outer surface of the coating machine body 1, thus installing the device on the coating machine body 1. By using the hand-tightening plate 601, the second threaded rod 602 can be rotated, allowing the height of the mounting plate 603 to be adjusted. In the initial debugging stage, the trigger plate 70 should be adjusted. 1. The trigger plate 701 is brought into contact with the outer surface of the conveyor belt on the main body 1 of the coating machine. Then, the height of the trigger plate 701 is adjusted by rotating the hand lever 601 to adapt to glass of different thicknesses. When the glass is stacked, the thickness of the glass increases and the upper glass will come into contact with the trigger plate 701. The trigger plate 701 can drive the connecting rod 702 and the trigger head 703 to move. The trigger head 703 will press against the alarm switch 707, and the alarm switch 707 will activate the alarm. The worker can discover and deal with the stacking at the first time, so as to avoid major process production accidents caused by the stacking of glass, thus completing the work.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for inspecting stacked wafers in a coating room, comprising a coating machine body (1), characterized in that... ； The coating machine body (1) has a positioning plate (5) connected upwards on one side of the upper end via an installation mechanism (4), and a thickness detection and adjustment mechanism (6) is installed inside the positioning plate (5). A stacking alarm mechanism (7) is installed at the lower end of the thickness detection and adjustment mechanism (6). The thickness detection and adjustment mechanism (6) includes a mounting plate (603) located at the bottom of the positioning plate (5). A second threaded rod (602) is rotatably connected to one side of the upper end of the mounting plate (603). A through threaded hole is provided on one side of the positioning plate (5) and connected to the second threaded rod (602). A hand-tightening plate (601) is connected to the top of the second threaded rod (602). The stacked alarm mechanism (7) is composed of a trigger plate (701) and a trigger head (703). The bottom surface of the mounting plate (603) is connected to a support plate (704). A connecting rod (702) is slidably connected inside the support plate (704). The trigger plate (701) is connected to one side of the connecting rod (702). The trigger head (703) is installed on the other side of the connecting rod (702). The mounting plate (603) and the support plate (704) are respectively provided with a mounting block (706) connected to their bottom surfaces. An alarm switch (707) is installed at the corresponding position of the mounting block (706) and the trigger head (703).

2. The device for inspecting stacked wafers in a coating room according to claim 1, characterized in that: The coating machine body (1) is equipped with a controller (2) on its side, and a pressure roller (3) is installed on the upper end of the coating machine body (1), and a glue roller, a metering roller and a scratch removal roller are installed on the side of the pressure roller (3).

3. The device for inspecting stacked wafers in a coating room according to claim 1, characterized in that: The installation mechanism (4) includes an installation frame (404), the inner wall of which contacts the outer side of the coating machine body (1), and a bearing block (405) is installed at the top of the installation frame (404) and connected to the positioning plate (5).

4. The device for inspecting stacked wafers in a coating room according to claim 3, characterized in that: The mounting frame (404) has a through threaded hole on one side wall, and a first threaded rod (402) is connected inside the through threaded hole. A turntable (401) is connected to the outer end of the first threaded rod (402), and a clamping block (403) is rotatably connected to the inner end of the first threaded rod (402).

5. The device for inspecting stacked wafers in a coating room according to claim 1, characterized in that: A scale plate (604) is installed on the other side of the mounting plate (603), and the upper end of the scale plate (604) is connected through the upper end of the positioning plate (5).

6. The device for inspecting stacked wafers in a coating room according to claim 1, characterized in that: A spring (705) is sleeved on the outer ring of the middle part of the connecting rod (702), and the two sides of the spring (705) are connected to the trigger plate (701) and the support plate (704) respectively.

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