Wood grain aluminum veneer flatness detection device

Abstract

The utility model discloses a wood grain aluminum veneer flatness detection device, which comprises a flatness detection device main body, the flatness detection device main body comprises a detection box body, two ends of the detection box body are provided with connecting ports, the inner bottom end of the detection box body is provided with a mounting frame through an air cylinder, and the air cylinder is provided with an air cylinder. Conveying guide rollers are mounted in the mounting frame at equal intervals through bearings; by designing the supporting, conveying and cleaning mechanism, the wood grain aluminum veneer can penetrate through the interior of a fixed frame from the surface of a supporting plate when entering from a connecting opening, and is in contact with the surface of a cleaning brush to clean and treat dirt when penetrating through the interior of the fixed frame, and the lower surface of the wood grain aluminum veneer is in contact with the surface of a conveying roller to support rolling conveying; the wood grain aluminum veneer can be conveniently supported, conveyed, cleaned and then fed, and the flatness detection sensor accurately detects the flatness, so that the convenience and the detection accuracy of the flatness detection device main body in supporting and cleaning when the wood grain aluminum veneer is detected are improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of flatness testing devices, specifically relating to a flatness testing device for wood grain aluminum veneer panels. Background Technology

[0002] Wood grain aluminum panels are a high-grade metal decorative material made primarily of high-grade aluminum alloy. They are formed using CNC bending and other technologies according to the dimensions, shapes, and structural forms designed for the project site. Based on the fluorocarbon coating on the surface, an Italian wood grain film is applied and vacuum-treated to transfer the wood grain film onto the fluorocarbon coating of the aluminum panel. During the processing and production of wood grain aluminum panels, the surface flatness needs to be tested, usually through a flatness testing device. The existing flatness testing device is the equipment used for flatness testing during the processing and production of wood grain aluminum panels.

[0003] Existing flatness testing devices directly feed the wood grain aluminum panels into the device through a connection port during testing. This feeding and discharging process is inconvenient and prone to friction damage at the connection port. Furthermore, cleaning the surface of the wood grain aluminum panels during testing is difficult, allowing dirt to accumulate on the exposed surface. This dirt is then detected along with the panels, reducing accuracy and compromising the device's ability to support the panel during cleaning. Therefore, this invention proposes a flatness testing device for wood grain aluminum panels. Utility Model Content

[0004] The purpose of this utility model is to provide a flatness testing device for wood grain aluminum panels, in order to solve the problems mentioned in the background art, which involve feeding the wood grain aluminum panels into the interior through the connection port, and making it inconvenient to support the feeding process during entry or exit after testing. This results in frictional damage at the connection port, and makes it difficult to clean the surface of the wood grain aluminum panels during entry testing. Consequently, dirt easily remains on the exposed surface of the wood grain aluminum panels, and the detection process will detect the dirt along with the panels, reducing the accuracy of the test.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flatness detection device for wood grain aluminum veneer, comprising a flatness detection device body, the flatness detection device body including a detection box, both ends of the detection box having connection ports, an installation frame mounted on the bottom of the inner end of the detection box via a cylinder, conveying guide rollers equidistantly mounted inside the installation frame via bearings, the upper surface of the conveying guide rollers protruding beyond the height of the installation frame, a drive motor mounted on the side of the end of the conveying guide rollers located on the installation frame, five upper guide rollers mounted on both sides of the top of the detection box via bearings, five flatness detection sensors disposed at the middle position of the top of the detection box, and the flatness detection device body also comprising:

[0006] A support conveying and cleaning mechanism is provided, and the support conveying and cleaning mechanism includes a support component disposed inside the connection port at the end of the mounting frame, the upper surface of the support component is provided with a rolling component, and one end of the upper surface of the support component is provided with a cleaning component;

[0007] The convenient disassembly and assembly mechanism includes an installation component located at the middle of the top of the inside of the detection chamber. The end of the installation component is provided with a rotating fixing component, and a sliding support component is provided at the connection between the upper surface of the installation component and the top of the inside of the detection chamber.

[0008] Preferably, the support assembly includes support plates welded and fixed to both ends of the mounting frame, the support plates extending through the interior of the connection port.

[0009] Preferably, the rolling assembly includes rolling grooves equidistantly formed on the upper surface of the support plate, wherein a conveying roller rolls inside the rolling groove, and the surface of the conveying roller is on the same plane as the surface of the conveying guide roller.

[0010] Preferably, the cleaning assembly includes a fixing frame that is fixed to one end of the upper surface of the support plate by mounting bolts, and a cleaning brush is fixed to the inner top of the fixing frame by screws.

[0011] Preferably, the mounting assembly includes a limiting slot formed on one side of the detection box, an mounting plate is installed inside the limiting slot, and the top of the flatness detection sensor is fixed to the top of the mounting plate by screws.

[0012] Preferably, the rotating fixing assembly includes two fixing bolts disposed at the tail end of the mounting plate, and the tail end of the mounting plate is fixedly connected to the interior of the limiting slot by the fixing bolts.

[0013] Preferably, the sliding support assembly includes a control groove formed at the top of the inside of the detection box, a control slider sliding inside the control groove, and the bottom end of the control slider being fixed to the top of the mounting plate by mounting bolts.

[0014] Preferably, the mounting plate has an L-shaped structure, and the top of the mounting plate is slidably connected to the inner top of the detection box via the control slider and the control groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] By designing a support conveying and cleaning mechanism, the wood grain aluminum panel can pass through the inside of the fixed frame on the surface of the support plate when it enters from the connection port. When it passes through the inside of the fixed frame, it comes into contact with the surface of the cleaning brush to clean away dirt. The lower surface of the wood grain aluminum panel contacts the surface of the conveying roller for support and rolling conveying. This facilitates the support, conveying and cleaning of the wood grain aluminum panel before it enters the machine. The flatness detection sensor accurately detects the flatness, improving the convenience and accuracy of the flatness detection device body in supporting the entry and cleaning of the wood grain aluminum panel during the detection process. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 3 This is a partial structural diagram of the conveyor guide roller, drive motor and mounting frame of this utility model;

[0020] Figure 4 This utility model Figure 2 Enlarged structural diagram of section A;

[0021] Figure 5 This utility model Figure 4 Enlarged structural diagram of section B;

[0022] Figure 6 This is a partial cross-sectional view of the flatness detection sensor, mounting plate, and detection box of this utility model.

[0023] In the diagram: 100, main body of the flatness detection device; 101, detection box; 102, connection port; 1021, support plate; 1022, fixing frame; 1023, cleaning brush; 1024, rolling groove; 1025, conveying roller; 103, flatness detection sensor; 1031, mounting plate; 1032, control slider; 1033, control chute; 1034, limit slot; 1035, fixing bolt; 104, upper guide roller; 105, mounting frame; 106, conveying guide roller; 107, drive motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 6 This utility model provides a technical solution: a flatness detection device for wood grain aluminum veneer, including a flatness detection device body 100, the flatness detection device body 100 including a detection box 101, both ends of the detection box 101 are provided with connection ports 102, the bottom of the detection box 101 is mounted with a mounting frame 105 by a cylinder, the inside of the mounting frame 105 is equidistantly mounted with conveying guide rollers 106 by bearings, the upper surface of the conveying guide rollers 106 protrudes beyond the height of the mounting frame 105, the end of the conveying guide rollers 106 is located on the side of the mounting frame 105 and a drive motor 107 is mounted thereon, the top two sides of the inside of the detection box 101 are mounted with five upper guide rollers 104 by bearings, five flatness detection sensors 103 are provided at the middle position of the top of the detection box 101, and the flatness detection device body 100 is also provided with:

[0026] The support conveying and cleaning mechanism includes a support component located inside the connection port 102 at the end of the mounting frame 105. The upper surface of the support component is provided with a rolling component, and one end of the upper surface of the support component is provided with a cleaning component. When the flatness detection device body 100 detects the flatness of the wood grain aluminum panel, the support conveying and cleaning mechanism supports, conveys, and cleans the wood grain aluminum panel, making it less prone to friction damage and ensuring accurate detection.

[0027] In order to facilitate the support of the wood grain aluminum panel through the support assembly, in this embodiment, preferably, the support assembly includes a support plate 1021 welded and fixed to both ends of the mounting frame 105. The support plate 1021 extends through the interior of the connection port 102, so that the wood grain aluminum panel can be supported on the surface of the support plate 1021 and inserted into the interior. Conversely, it facilitates the support and transportation to the outside after inspection.

[0028] In order to facilitate the smooth support and conveying of the aluminum veneer onto the surface of the support plate 1021 by the rolling assembly, in this embodiment, preferably, the rolling assembly includes rolling grooves 1024 equidistantly formed on the upper surface of the support plate 1021. A conveying roller 1025 rolls inside the rolling grooves 1024, and the surface of the conveying roller 1025 is on the same plane as the surface of the conveying guide roller 106. This allows the wood grain aluminum veneer to be conveyed into the support plate 1021 by the conveying roller 1025 when it is supported on the surface of the support plate 1021, thus preventing friction damage.

[0029] To facilitate cleaning of the wood grain aluminum panel during installation using a cleaning assembly, in this embodiment, the cleaning assembly preferably includes a fixing frame 1022 fixed to one end of the upper surface of the support plate 1021 by mounting bolts. A cleaning brush 1023 is fixed to the top of the inner part of the fixing frame 1022 by screws. The upper surface of the wood grain aluminum panel can be cleaned by the cleaning brush 1023 when the support plate 1021 is installed, and the cleaning process can be accurately tested and used afterward.

[0030] The convenient disassembly and assembly mechanism includes an installation component located at the middle of the top of the inside of the detection box 101. The end of the installation component is provided with a rotating fixing component, and a sliding support component is provided at the connection between the upper surface of the installation component and the top of the inside of the detection box 101. The flatness detection sensor 103 can be fixedly installed on the flatness detection device body 100 during use by the convenient disassembly and assembly mechanism, and it is also convenient to open the external disassembly and maintenance for use, making disassembly and maintenance operations easy.

[0031] To facilitate the simultaneous opening for maintenance or closed installation of the five flatness detection sensors 103 after installation using the mounting assembly, in this embodiment, the mounting assembly preferably includes a limiting slot 1034 formed on one side of the detection housing 101. An mounting plate 1031 is installed inside the limiting slot 1034. The mounting plate 1031 has an L-shaped structure, and the top of the flatness detection sensor 103 is fixed to the inner top of the mounting plate 1031 with screws. This allows for the equidistant installation of the five flatness detection sensors 103 on the inner surface of the mounting plate 1031, and enables simultaneous installation or external maintenance of the five flatness detection sensors 103, facilitating easy disassembly and maintenance.

[0032] In order to facilitate the fixed installation of the mounting plate 1031 after it is closed by means of a rotating fixing assembly, in this embodiment, preferably, the rotating fixing assembly includes two fixing bolts 1035 disposed at the tail end of the mounting plate 1031. The tail end of the mounting plate 1031 is fixedly connected to the inside of the limiting slot 1034 by the fixing bolts 1035. After the mounting plate 1031 is closed and installed, the end of the mounting plate 1031 is inserted into the limiting slot 1034 and the fixing bolts 1035 are rotated for reinforcement.

[0033] In order to facilitate the opening or closing of the mounting plate 1031 by means of the sliding support assembly, in this embodiment, preferably, the sliding support assembly includes a control slide groove 1033 formed at the top of the inside of the detection box 101, and a control slider 1032 sliding inside the control slide groove 1033. The bottom end of the control slider 1032 is fixed to the top end of the mounting plate 1031 by a mounting bolt. The mounting plate 1031 can be opened or closed by sliding the control slider 1032 inside the control slide groove 1033 for installation and use.

[0034] The working principle and usage process of this utility model are as follows: When using this wood grain aluminum veneer flatness detection device, the flatness detection device body 100 is first placed stably in the usage position by having the bottom end of the detection box 101 contact the ground. After the flatness detection device body 100 is placed, the distance between the conveying guide roller 106 and the upper guide roller 104 is adjusted according to the thickness of the wood grain aluminum veneer. The wood grain aluminum veneer enters the interior of the detection box 101 through the connection port 102 at one end of the detection box 101. When it enters, the drive motor 107 drives the conveying guide roller 106 to rotate and drive the wood grain aluminum veneer to be conveyed inward until the wood grain aluminum veneer is conveyed through the flatness detection sensor 103 for flatness detection. After detection, it is discharged again from the connection port 102 at the other end of the detection box 101.

[0035] Then, when the flatness detection device body 100 is installed before use, the mounting plate 1031 can be slid closed inside the detection box 101 by controlling the slider 1032 to slide inside the control groove 1033, and the end of the mounting plate 1031 is closed inside the limiting slot 1034. The mounting plate 1031 is fixed by rotating the fixing bolt 1035. Thus, the mounting plate 1031 facilitates the simultaneous installation of three flatness detection sensors 103, and facilitates the installation of five flatness detection sensors 103. When the flatness detection sensors 103 are damaged due to long-term use, the opposite operation can be performed to facilitate the disassembly and maintenance of the five flatness detection sensors 103. At the same time, it is convenient to open the external access for maintenance. The large space and accurate maintenance improve the convenience of disassembly and maintenance of the flatness detection sensors 103 when the flatness detection device body 100 is used for flatness detection of wood grain aluminum single panel.

[0036] Before using the flatness detection device body 100, when adjusting the height of the mounting frame 105 and the conveying guide roller 106, the support plate 1021 moves to the same height as the mounting frame 105 inside the connection port 102. This allows the flatness detection device body 100 to pass through the inside of the fixed frame 1022 on the surface of the support plate 1021 during the flatness detection of the wood grain aluminum panel. At this time, when passing through the inside of the fixed frame 1022, the wood grain aluminum panel contacts the surface of the cleaning brush 1023 to clean and remove dirt. The lower surface of the wood grain aluminum panel contacts the surface of the conveying roller 1025 and rolls inside the rolling groove 1024. This allows the wood grain aluminum panel to be supported, conveyed, and cleaned on the surface of the support plate 1021 before entering the flatness detection sensor 103. This facilitates accurate flatness detection of the wood grain aluminum panel after cleaning, and the lower surface is less prone to friction damage. This improves the convenience of supporting the wood grain aluminum panel body 100 for cleaning and the accuracy of the detection during the flatness detection of the wood grain aluminum panel.

[0037] Although embodiments of the present invention have been shown and described (see the detailed description above), it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flatness testing device for wood grain aluminum veneer, comprising a flatness testing device body (100), the flatness testing device body (100) comprising a testing box (101), both ends of the testing box (101) having connection ports (102), an installation frame (105) mounted on the bottom of the inner end of the testing box (101) via a cylinder, conveying guide rollers (106) being equidistantly mounted inside the installation frame (105) via bearings, the upper surface of the conveying guide rollers (106) protruding beyond the height of the installation frame (105), a drive motor (107) being mounted on the side of the installation frame (105) at the end of the conveying guide rollers (106), five upper guide rollers (104) being mounted on both sides of the top end of the testing box (101) via bearings, and five flatness testing sensors (103) being disposed at the middle position of the top end of the testing box (101), characterized in that: The flatness detection device body (100) is also equipped with: A support conveying cleaning mechanism is provided, and the support conveying cleaning mechanism includes a support component located at the end of the mounting frame (105) inside the connection port (102), the upper surface of the support component is provided with a rolling component, and one end of the upper surface of the support component is provided with a cleaning component; The convenient disassembly and assembly mechanism includes an installation component located at the middle position of the top of the inside of the detection box (101), the end of the installation component is provided with a rotating fixing component, and a sliding support component is provided at the connection between one end of the upper surface of the installation component and the top of the inside of the detection box (101).

2. The wood grain aluminum veneer flatness detection device according to claim 1, characterized in that: The support assembly includes support plates (1021) welded and fixed to both ends of the mounting frame (105), the support plates (1021) extending through the interior of the connection port (102).

3. The wood grain aluminum veneer flatness detection device according to claim 2, characterized in that: The rolling assembly includes rolling grooves (1024) equidistantly opened on the upper surface of the support plate (1021), and a conveying roller (1025) rolls inside the rolling groove (1024), and the surface of the conveying roller (1025) is on the same plane as the surface of the conveying guide roller (106).

4. The wood grain aluminum veneer flatness detection device according to claim 2, characterized in that: The cleaning assembly includes a fixed frame (1022) that is fixed to one end of the upper surface of the support plate (1021) by mounting bolts, and a cleaning brush (1023) is fixed to the inner top of the fixed frame (1022) by screws.

5. The wood grain aluminum veneer flatness detection device according to claim 1, characterized in that: The mounting assembly includes a limiting slot (1034) on one side of the detection box (101), and a mounting plate (1031) is installed inside the limiting slot (1034). The top of the flatness detection sensor (103) is fixed to the top of the mounting plate (1031) by screws.

6. The wood grain aluminum veneer flatness detection device according to claim 5, characterized in that: The rotating fixing assembly includes two fixing bolts (1035) disposed at the tail end of the mounting plate (1031), and the tail end of the mounting plate (1031) is fixedly connected to the interior of the limiting slot (1034) by the fixing bolts (1035).

7. The wood grain aluminum veneer flatness detection device according to claim 5, characterized in that: The sliding support assembly includes a control slide groove (1033) opened at the top of the inside of the detection box (101), and a control slider (1032) slides inside the control slide groove (1033). The bottom end of the control slider (1032) is fixed to the top end of the mounting plate (1031) by mounting bolts.

8. The wood grain aluminum veneer flatness detection device according to claim 7, characterized in that: The mounting plate (1031) has an L-shaped structure, and the top of the mounting plate (1031) and the inner top of the detection box (101) are slidably connected by the control slider (1032) and the control slide groove (1033).

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