Mounting mechanism of irradiator sensor
By combining the automatic leveling component and the quick-installation component, the problem of manually adjusting the irradiator sensor to a horizontal position is solved, realizing automatic leveling and quick installation, improving installation efficiency and measurement accuracy, and providing sensor protection and remote monitoring.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2026-04-07
AI Technical Summary
The existing irradiator sensors require manual adjustment to a horizontal position during installation, which is cumbersome, time-consuming, and labor-intensive, affecting installation efficiency and measurement accuracy.
The automatic leveling assembly uses a horizontal sensing module and an electric telescopic rod to automatically level the sensor. Combined with quick-installation components and a protective structure, it simplifies the installation process and improves accuracy.
It enables automatic leveling and rapid installation of sensors, saving time and manpower, improving installation efficiency and measurement accuracy, while also providing sensor protection and remote monitoring functions.
Smart Images

Figure CN224095173U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of irradiators, and in particular to an installation mechanism for an irradiator sensor. Background Technology
[0002] Irradiation sensors are crucial components of irradiation meters. They are devices that can sense and measure various physical quantities such as irradiation energy or intensity. They can convert different types of irradiation signals, such as nuclear radiation, solar radiation, and ultraviolet radiation, into electrical signals or other easily processed and measurable signals through specific physical principles, such as the photoelectric effect, thermoelectric effect, and the interaction between rays and matter. These signals are then transmitted to other parts of the irradiation meter for processing, display, and recording, thereby enabling accurate measurement and analysis of irradiation-related parameters. They are widely used in many fields such as environmental monitoring, medicine, industry, and scientific research.
[0003] The accuracy of the irradiance sensor installation is crucial to the precision of the measurement results. Currently, many radiation sensors require manual adjustment to a horizontal position using a level sphere during installation to ensure the sensing surface is level. For example, the MS-802 total radiation sensor requires leveling before fixing. This manual adjustment method is cumbersome and consumes a significant amount of time and manpower. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides an installation mechanism for an irradiator sensor that achieves automatic adjustment and improves installation efficiency.
[0005] The present invention relates to an installation mechanism for an irradiator sensor, comprising a quick-installation component, an automatic leveling component, an angle fine-tuning mechanism, a protective structure, and a bracket. The quick-installation component, the automatic leveling component, the angle fine-tuning mechanism, and the protective structure are all mounted on the bracket.
[0006] Furthermore, the quick-installation assembly includes a base and a snap-fit structure. The base has a mounting slot for mounting an irradiation sensor, and the snap-fit structure includes an elastic block that is movably connected to the mounting slot and a slot on the sensor. The elastic block snaps into the slot.
[0007] Furthermore, the protective structure includes a protective housing and a telescopic cover. The protective housing cooperates with the base to enclose the sensor, and the telescopic cover is fitted over the outside of the automatic leveling assembly.
[0008] Furthermore, the protective shell is made of a transparent material, and the protective shell is detachably connected to the base.
[0009] Furthermore, the automatic leveling component includes a level sensing module, a control module, and a support component. Both the level sensing module and the support component are electrically connected to the control module, and the support component consists of multiple electrically operated telescopic rods.
[0010] Furthermore, the angle fine-tuning mechanism includes a turntable and a fine-tuning motor that drives its rotation. The turntable is mounted on the bottom of the support assembly, and the fine-tuning motor is electrically connected to the control module.
[0011] Furthermore, the bracket has a wire hole, and a wire protector is installed inside the wire hole.
[0012] Furthermore, it also includes a wireless communication module to transmit sensor installation information and measurement data to a remote control terminal.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. The leveling module of the automatic leveling component senses the level status, and the control module controls the support component composed of electric telescopic rods to work according to the sensing information, so as to achieve automatic leveling without the need for manual adjustment based on the level ball, saving time and manpower and improving installation efficiency.
[0015] 2. The quick-installation component uses a mounting slot on the base in conjunction with a flexible locking block to engage with the slot on the sensor, making it easy to install and remove the irradiation sensor. The operation is simple and quick.
[0016] 3. The protective shell and base work together to enclose the sensor. The protective shell is made of transparent material, which does not affect the sensor's reception of radiation signals and can protect the sensor. At the same time, it can be detached for easy maintenance of the sensor. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a cross-sectional structural schematic diagram of the present invention;
[0020] The attached diagram is labeled as follows: 1. Quick-installation component; 11. Base; 111. Mounting slot; 12. Snap-fit structure; 121. Elastic locking block; 2. Automatic leveling component; 21. Horizontal sensing module; 22. Control module; 23. Support component; 3. Angle fine-tuning mechanism; 31. Turntable; 32. Fine-tuning motor; 4. Protective structure; 41. Protective housing; 42. Telescopic cover; 5. Bracket; 6. Cable hole; 7. Cable sleeve; 8. Wireless communication module. Detailed Implementation
[0021] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0022] like Figures 1 to 2 As shown, the installation mechanism of an irradiator sensor of this utility model includes a quick installation component 1, an automatic leveling component 2, an angle fine adjustment mechanism 3, a protective structure 4, and a bracket 5. The quick installation component 1, the automatic leveling component 2, the angle fine adjustment mechanism 3, and the protective structure 4 are all installed on the bracket 5.
[0023] The quick-installation component 1 enables the irradiator sensor to be rapidly docked and fixed to the installation mechanism, reducing cumbersome installation steps. The automatic leveling component 2 has a built-in gravity sensor. When the sensor is detected to be out of level, it adjusts the sensor's posture through motor drive or hydraulic transmission to make the sensing surface level, automatically completing the leveling work. This avoids errors from manual leveling, improves installation accuracy, and ensures the precision of the irradiator sensor's measurement results. Based on automatic leveling, the angle fine-tuning mechanism 3 enables minute adjustments to the sensor angle, meeting the requirements for high angle precision. This ensures that the irradiator sensor can accurately measure irradiation parameters in different directions, improving measurement reliability. The protective structure 4 physically isolates the sensor from the external environment, extending its service life, ensuring stable operation, and reducing measurement errors caused by external interference. The entire installation mechanism uses the bracket 5 as a basic support structure, providing stable physical support for other components and ensuring that all components can work together to complete the installation, adjustment, and protection functions of the irradiator sensor.
[0024] The quick-installation assembly 1 includes a base 11 and a snap-fit structure 12. The base 11 has a mounting groove 111 for mounting an irradiation sensor. The snap-fit structure 12 includes an elastic snap block 121 movably connected to the mounting groove 111 and a snap-fit slot on the sensor. The elastic snap block 121 snaps into the snap-fit slot. The mounting groove 111 provides initial positioning for the sensor. When the irradiation sensor is placed into the mounting groove 111, the sensor contacts the elastic snap block 121. The elastic snap block 121 is compressed and undergoes elastic deformation, moving along the movable track of the mounting groove 111. The displacement of the track continuously pushes the sensor until the elastic block 121 aligns with the slot. At this point, the external force is removed, and the elastic block 121, relying on its own elastic restoring force, quickly rebounds and locks into the slot, thereby achieving a tight connection between the irradiation sensor and the base 11 and completing the quick installation. During disassembly, simply apply a certain external force along the direction of movement of the mounting slot 111 to cause the elastic block 121 to deform again and disengage from the slot, and the sensor can be easily removed from the base 11. The automatic locking mechanism between the elastic block 121 and the slot shortens the installation time.
[0025] The protective structure 4 includes a protective shell 41 and a telescopic cover 42. The protective shell 41 cooperates with the base 11 to enclose the sensor, and the telescopic cover 42 is fitted on the outside of the automatic leveling component 2. The protective shell 41 and the base 11 form a closed space, thereby preventing external dust, moisture, debris and accidental collisions from damaging the sensor. When the automatic leveling component 2 is working to adjust its posture, the telescopic cover 42 can extend and retract accordingly, which does not affect the normal operation of the automatic leveling component 2 and prevents foreign objects from entering.
[0026] The protective housing 41 is made of transparent material and is detachably connected to the base 11. Due to its transparency, light can pass through without obstruction, allowing users to directly observe the appearance of the internal sensor, the status of the indicator lights, and subtle changes during operation through the protective housing 41 without opening it. At the same time, most radiation sensors need to be photosensitive and receive external radiation light to perform detection. The material used in the transparent protective housing has high transmittance for the radiation band required for sensor operation, ensuring that the sensor can receive and sense the corresponding radiation signals normally while being protected, without affecting its measurement accuracy.
[0027] The automatic leveling component 2 includes a horizontal sensing module 21, a control module 22, and a support component 23. Both the horizontal sensing module 21 and the support component 23 are electrically connected to the control module 22. The support component 23 consists of multiple electrically operated telescopic rods. The horizontal sensing module 21 is used to monitor the horizontal state of the sensor in real time. It contains high-precision gravity sensing elements that can sensitively sense changes in the tilt angle of the sensor in various directions and transmit the collected angle data to the control module 22 in the form of electrical signals. After receiving the signal from the horizontal sensing module 21, the control module 22 analyzes and processes the data, calculates the direction and magnitude of adjustment required through a preset algorithm, and then sends a control command to the support component 23. Since the support component 23 consists of multiple electrically operated telescopic rods electrically connected to the control module 22, the control module 22 controls the extension and retraction of each electric telescopic rod according to the calculation results. When one side of the sensor is too low, the control module 22 controls the electric telescopic rod at the corresponding position to extend, and when the other side is too high, it controls the corresponding electric telescopic rod to shorten. By coordinating the extension and retraction of multiple electric telescopic rods, the sensing surface of the sensor is finally made to reach a horizontal state.
[0028] The angle fine-tuning mechanism 3 includes a turntable 31 and a fine-tuning motor 32 that drives its rotation. The turntable 31 is installed at the bottom of the support assembly 23, and the fine-tuning motor 32 is electrically connected to the control module 22. When it is necessary to fine-tune the angle of the sensor, the control module 22 sends a control signal to the fine-tuning motor 32 according to the actual needs. After receiving the signal, the fine-tuning motor 32 starts to work, and its output shaft drives the turntable 31 to rotate. The rotation of the turntable 31 will cause the support assembly 23 and the sensor installed on it to produce corresponding angle changes. The control module 22 can precisely control the rotation direction and rotation angle of the fine-tuning motor 32 according to the preset program and algorithm, thereby realizing the small and precise adjustment of the sensor angle to meet the high precision requirements of the sensor angle in different measurement scenarios.
[0029] The preferred bracket 5 has a wire hole 6, and a wire sheath 7 is installed inside the wire hole 6. The wire hole 6 provides a passageway for cables connecting sensors, components and external devices, so that the cables can be arranged in an orderly manner and avoid messy tangling that may affect the normal operation of the equipment. The wire sheath 7 is made of a flexible and wear-resistant material. When the cable passes through the wire hole 6, the wire sheath 7 can protect the cable and prevent the cable from being damaged by friction or squeezing at the edge of the wire hole 6. At the same time, it can also avoid safety hazards such as leakage caused by wear of the cable sheath.
[0030] Preferably, it also includes a wireless communication module 8, which transmits the sensor installation information and measurement data to the remote control terminal. The wireless communication module 8 encodes and modulates this data, converts it into wireless signals and transmits them. The remote control terminal is equipped with a corresponding wireless receiving device and parsing software, which can receive the signals sent by the wireless communication module 8 and restore them to the original data information, thereby realizing remote monitoring and management, facilitating timely understanding of the equipment's operating status and measurement results, and improving work efficiency and management convenience.
[0031] This utility model discloses an installation mechanism for an irradiator sensor. During operation, the irradiation sensor is first placed in the mounting slot 111 of the base 11, allowing the elastic locking block 121 to engage with the slot on the sensor. The protective housing 41 is then assembled with the base 11, completing the installation of the protective structure 4. The cable is then tidied and passed through the wire hole 6, with the cable sleeve 7 protecting the cable. The horizontal sensing module 21 monitors the sensor's horizontal state in real time. If the sensor is detected to be out of level, the module transmits the collected angle data to the control module 22 in the form of an electrical signal. The control module 22 analyzes and processes the data, calculates the direction and magnitude of adjustment required, and then sends control commands to the support assembly 23, which consists of multiple electric telescopic rods, to control the extension and retraction of each electric telescopic rod. The sensor's sensing surface reaches a horizontal state. If there are requirements for the sensor angle, the control module 22 will send a control signal to the fine-tuning motor 32 according to the actual needs. After receiving the signal, the output shaft of the fine-tuning motor 32 drives the turntable 31 to rotate precisely. Since the turntable 31 is installed at the bottom of the support component 23, the support component 23 and the sensor installed on it will produce corresponding angle changes, realizing a small and precise adjustment of the sensor angle. The irradiation sensor starts to work and measures various physical quantities such as irradiation energy or intensity. The wireless communication module 8 acquires the sensor's installation information in real time, and then, based on wireless communication technology, encodes and modulates this data, converts it into wireless signals, and transmits them. The remote control terminal receives and restores the data, realizing remote monitoring and management.
[0032] The installation mechanism for an irradiator sensor of this utility model is a common mechanical method in terms of installation, connection or setting. Any method that can achieve its beneficial effect can be implemented.
[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A mounting mechanism for an irradiator sensor, characterized in that, It includes a quick-installation component (1), an automatic leveling component (2), an angle fine-tuning mechanism (3), a protective structure (4), and a bracket (5). The quick-installation component (1), the automatic leveling component (2), the angle fine-tuning mechanism (3), and the protective structure (4) are all installed on the bracket (5).
2. The mounting mechanism for the irradiator sensor as described in claim 1, characterized in that, The quick-installation assembly (1) includes a base (11) and a snap-fit structure (12). The base (11) is provided with a mounting slot (111) for installing an irradiation sensor. The snap-fit structure (12) includes an elastic snap block (121) movably connected to the mounting slot (111) and a snap-fit groove provided on the sensor. The elastic snap block (121) snaps into the snap-fit groove.
3. The mounting mechanism for the irradiator sensor as described in claim 2, characterized in that, The protective structure (4) includes a protective shell (41) and a telescopic cover (42). The protective shell (41) cooperates with the base (11) to enclose the sensor, and the telescopic cover (42) is fitted on the outside of the automatic leveling component (2).
4. The mounting mechanism for the irradiator sensor as described in claim 3, characterized in that, The protective shell (41) is made of transparent material and is detachably connected to the base (11).
5. The mounting mechanism for the irradiator sensor as described in claim 1, characterized in that, The automatic leveling component (2) includes a horizontal sensing module (21), a control module (22), and a support component (23). The horizontal sensing module (21) and the support component (23) are both electrically connected to the control module (22). The support component (23) is composed of multiple electric telescopic rods.
6. The mounting mechanism for the irradiator sensor as described in claim 5, characterized in that, The angle fine-tuning mechanism (3) includes a turntable (31) and a fine-tuning motor (32) that drives it to rotate. The turntable (31) is installed at the bottom of the support assembly (23), and the fine-tuning motor (32) is electrically connected to the control module (22).
7. The mounting mechanism for the irradiator sensor as described in claim 1, characterized in that, The bracket (5) has a wire hole (6) and a wire sleeve (7) is provided inside the wire hole (6).
8. The mounting mechanism for the irradiator sensor as described in claim 1, characterized in that, It also includes a wireless communication module (8) to transmit sensor installation information and measurement data to a remote control terminal.