Abnormity monitoring and warning device for multi-channel audio fusion

By designing a multi-channel audio fusion anomaly monitoring and warning device, the sensor is tightly fitted to the gearbox and has buffer protection. The audio processor distinguishes between normal wear and abnormality, solving the problems of insufficient fit and protection in existing devices, and achieving highly accurate anomaly monitoring and automatic alarm.

CN224096271UActive Publication Date: 2026-04-07JIANGSU TONGBEI INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing audio fusion anomaly monitoring and warning devices are not conducive to making multi-channel sound sensors fit tightly against the inner wall of the gearbox, and lack buffer protection, resulting in low accuracy in monitoring mechanical equipment anomalies.

Method used

A multi-channel audio fusion anomaly monitoring and warning device was designed. It adopts a structure of vertical rod, sleeve rod and mounting base, combined with support spring and rubber pressure plate, so that the multi-channel sound sensor is closely attached to the inner wall of the gearbox. The time and frequency characteristics are fused by the audio processor to distinguish between normal wear and abnormality, and an alarm is automatically triggered.

Benefits of technology

This design achieves a tight fit and buffer protection between the multi-channel sound sensor and the inner wall of the gearbox, improving the accuracy of abnormal monitoring of mechanical equipment and enabling timely reminders to maintenance personnel for repairs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of audio fusion abnormity monitoring, in particular to a multichannel audio fusion abnormity monitoring and warning device, which comprises a vertical rod, a sleeve rod and a mounting seat, the vertical rod is welded at the top of the mounting seat, and a hoop is sleeved on the vertical rod. A U-shaped clamping plate is welded to one side of the hoop, an alarm is installed at the top of the U-shaped clamping plate through a bolt, and an audio processor is arranged in the U-shaped clamping plate in a sleeved mode. A sleeve rod is clamped at the top end of the vertical rod through a rod piece clamping block, an inner telescopic rod is arranged in the sleeve rod in a sleeved mode, and a connecting disc is welded to one end of the inner telescopic rod; the audio fusion abnormity monitoring and warning device enables the multi-channel sound sensor to be tightly attached to the inner wall of the gearbox, certain buffering protection is achieved, and the abnormity monitoring accuracy of mechanical equipment is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of audio fusion anomaly monitoring technology, specifically to an anomaly monitoring and warning device for multi-channel audio fusion. Background Technology

[0002] Multi-channel audio fusion anomaly monitoring technology integrates multi-source audio signals and combines signal processing and machine learning algorithms to significantly improve the ability to detect abnormal events in complex scenarios. This technology simultaneously collects equipment vibration sounds (low frequency 20-200Hz), gear meshing sounds (high frequency 1-10kHz), and environmental noise. By fusing time-frequency features, it distinguishes between normal wear and tear and fault impacts, thereby enabling fault detection in mechanical equipment.

[0003] Existing audio fusion-based anomaly monitoring and warning devices are not conducive to tightly fitting multi-channel sound sensors to the inner wall of the gearbox, and cannot provide adequate buffering protection, resulting in low accuracy in monitoring mechanical equipment anomalies. Utility Model Content

[0004] To address the problems in the existing technology, this utility model provides a multi-channel audio fusion anomaly monitoring and warning device. The audio fusion anomaly monitoring and warning device allows the multi-channel sound sensor to fit tightly against the inner wall of the gearbox and has a certain degree of buffer protection, which greatly improves the accuracy of anomaly monitoring of mechanical equipment.

[0005] The technical solution adopted by this utility model to solve its technical problem is a multi-channel audio fusion abnormal monitoring and warning device, including a vertical rod, a sleeve rod and a mounting base. The top of the mounting base is welded with a vertical rod and a clamp is sleeved on the vertical rod. A U-shaped clamping plate is welded to one side of the clamp and an alarm is installed on the top of the U-shaped clamping plate by bolts. An audio processor is sleeved inside the U-shaped clamping plate.

[0006] The top of the vertical rod is held by a rod clamping block to hold a sleeve rod. An inner telescopic rod is sleeved inside the sleeve rod, and a connecting plate is welded to one end of the inner telescopic rod. An L-shaped fixing plate is connected to one side of the connecting plate by a support spring, and a multi-channel sound sensor is installed in the L-shaped fixing plate by screws.

[0007] By adopting the above technical solution, the audio fusion anomaly monitoring and warning device makes the multi-channel sound sensor fit tightly against the inner wall of the gearbox and has a certain buffer protection, which greatly improves the accuracy of anomaly monitoring of mechanical equipment.

[0008] Specifically, a locking bolt is installed on one side of the U-shaped clamping plate through a screw hole, and one end of the locking bolt is connected to a rubber pressure plate through a connecting bearing. The audio processor is pressed and fixed by the rubber pressure plate.

[0009] Specifically, mounting bolts are evenly spaced on the mounting base, and an adjusting screw is installed on one side of the top end of the sleeve through a screw hole.

[0010] By adopting the above technical solution, the mounting bolts on the mounting base facilitate the installation of the entire device on one side of the gearbox of the mechanical equipment, and the positioning of the inner telescopic rod is achieved by tightening the adjusting screw.

[0011] Specifically, both ends of the support spring are connected to the connecting plate and the L-shaped fixing plate respectively through positioning plates and positioning screws.

[0012] Specifically, the output and input terminals of the audio processor are electrically connected to the input terminal of the alarm and the output terminal of the multi-channel sound sensor via wires.

[0013] By adopting the above technical solution, multi-channel sound sensors are used to simultaneously collect equipment vibration sounds, gear meshing sounds, and environmental noise. The audio processor uses time-frequency characteristic fusion to distinguish between normal wear and abnormality. When an abnormality occurs, the alarm will be automatically activated.

[0014] The beneficial effects of this utility model are:

[0015] (1) The multi-channel audio fusion abnormal monitoring and warning device described in this utility model uses the mounting bolts on the mounting base to facilitate the installation of the whole device on one side of the gearbox of the mechanical equipment. Loosening the adjusting screw facilitates the adjustment of the exposed length of the inner telescopic rod, thereby attaching one end of the multi-channel sound sensor to one side of the gearbox. Tightening the adjusting screw realizes the positioning of the inner telescopic rod. Furthermore, the elastic force of the support spring is used to make the multi-channel sound sensor fit tightly against the inner wall of the gearbox, and it also has a certain buffer protection.

[0016] (2) The multi-channel audio fusion abnormal monitoring and warning device described in this utility model uses multi-channel sound sensors to simultaneously collect equipment vibration sound, gear meshing sound and environmental noise. It distinguishes normal wear and abnormality by fusing the time and frequency characteristics of the audio processor. When an abnormality occurs, it will automatically control the alarm to sound an alarm, reminding maintenance personnel to carry out timely maintenance, which greatly improves the accuracy of abnormal monitoring of mechanical equipment. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the U-shaped clamping plate of this utility model;

[0020] Figure 3 This utility model Figure 1A schematic diagram of the structure at point A.

[0021] In the diagram: 1. Mounting base; 2. Mounting bolt; 3. Audio processor; 4. Locking bolt; 5. U-shaped clamping plate; 6. Sleeve rod; 7. Inner telescopic rod; 8. Connecting plate; 9. L-shaped fixing plate; 10. Multi-channel sound sensor; 11. Positioning plate; 12. Adjusting screw; 13. Rod clamping block; 14. Vertical rod; 15. Alarm; 16. Hoop; 17. Connecting bearing; 18. Rubber pressure plate; 19. Support spring. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] The abnormal monitoring and warning device for audio fusion ensures that the multi-channel sound sensor 10 is tightly fitted to the inner wall of the gearbox and has a certain degree of buffer protection, greatly improving the accuracy of abnormal monitoring of mechanical equipment, such as... Figures 1-3 As shown, the present invention provides an abnormal monitoring and warning device for multi-channel audio fusion, comprising a vertical rod 14, a sleeve rod 6, and a mounting base 1. The top of the mounting base 1 is welded with the vertical rod 14, and a clamp 16 is fitted on the vertical rod 14. A U-shaped clamping plate 5 is welded to one side of the clamp 16, and an alarm 15 is bolted to the top of the U-shaped clamping plate 5. An audio processor 3 is fitted inside the U-shaped clamping plate 5.

[0024] The top of the vertical rod 14 is clamped by the rod clamping block 13 to hold the sleeve rod 6. The sleeve rod 6 is fitted with an inner telescopic rod 7 and a connecting plate 8 is welded to one end of the inner telescopic rod 7. One side of the connecting plate 8 is connected to an L-shaped fixing plate 9 by a support spring 19 and a multi-channel sound sensor 10 is installed in the L-shaped fixing plate 9 by screws.

[0025] In use, the audio fusion anomaly monitoring and warning device ensures that the multi-channel sound sensor 10 fits tightly against the inner wall of the gearbox and has a certain degree of buffer protection, which greatly improves the accuracy of anomaly monitoring of mechanical equipment.

[0026] For example, such as Figure 1 , 2 As shown, the present invention also includes a locking bolt 4 installed on one side of the U-shaped clamping plate 5 through a screw hole, and one end of the locking bolt 4 is connected to a rubber pressure plate 18 through a connecting bearing 17, and the audio processor 3 is pressed and fixed by the rubber pressure plate 18.

[0027] When in use, tightening the locking bolt 4 moves the rubber pressure plate 18 to one end, making it easier to press and fix the audio processor 3.

[0028] For example, such asFigure 1 As shown, this utility model also includes mounting bolts 2 evenly spaced on the mounting base 1, and an adjusting screw 12 installed on one side of the top end of the sleeve rod 6 through a screw hole.

[0029] In use, the mounting bolts 2 on the mounting base 1 are used to easily install the entire device on the side of the gearbox of the mechanical equipment, and the inner telescopic rod 7 is positioned by tightening the adjusting screw 12.

[0030] For example, such as Figure 1 , 3 As shown, the present invention also includes that both ends of the support spring 19 are respectively connected to the connecting disc 8 and the L-shaped fixing plate 9 via positioning plates 11 and positioning screws.

[0031] During use, the positioning plate 11 and positioning screws facilitate the installation and removal of the support spring 19.

[0032] For example, such as Figure 1 As shown, this utility model also includes an audio processor 3 whose output and input terminals are electrically connected to the input terminal of the alarm 15 and the output terminal of the multi-channel sound sensor 10 via wires.

[0033] During use, the multi-channel sound sensor 10 simultaneously collects equipment vibration sound, gear meshing sound and environmental noise. The audio processor 3 uses time-frequency feature fusion to distinguish between normal wear and abnormality. When an abnormality occurs, the alarm 15 will be automatically controlled to sound an alarm.

[0034] In use, the mounting bolts 2 on the mounting base 1 facilitate the installation of the entire device on one side of the gearbox of the mechanical equipment. Loosening the adjusting screw 12 facilitates the adjustment of the exposed length of the inner telescopic rod 7, thereby attaching one end of the multi-channel sound sensor 10 to one side of the gearbox. Tightening the adjusting screw 12 achieves the positioning of the inner telescopic rod 7. Furthermore, the elastic force of the support spring 19 ensures that the multi-channel sound sensor 10 is tightly attached to the inner wall of the gearbox, providing a certain degree of buffer protection.

[0035] The multi-channel sound sensor 10 simultaneously collects equipment vibration sounds, gear meshing sounds, and environmental noise. The audio processor 3 uses time-frequency feature fusion to distinguish between normal wear and abnormality. When an abnormality occurs, the alarm 15 will be automatically controlled to sound an alarm, reminding maintenance personnel to carry out timely maintenance, which greatly improves the accuracy of abnormal monitoring of mechanical equipment.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An anomaly monitoring and warning device using multi-channel audio fusion, characterized in that, It includes a vertical rod (14), a sleeve rod (6) and a mounting base (1). The top of the mounting base (1) is welded with the vertical rod (14) and a clamp (16) is fitted on the vertical rod (14). A U-shaped clamping plate (5) is welded to one side of the clamp (16) and an alarm (15) is installed on the top of the U-shaped clamping plate (5) by bolts. An audio processor (3) is fitted inside the U-shaped clamping plate (5). The top of the vertical rod (14) is clamped by a rod clamping block (13) to hold a sleeve rod (6). An inner telescopic rod (7) is sleeved inside the sleeve rod (6), and a connecting plate (8) is welded to one end of the inner telescopic rod (7). An L-shaped fixing plate (9) is connected to one side of the connecting plate (8) by a support spring (19), and a multi-channel sound sensor (10) is installed inside the L-shaped fixing plate (9) by screws.

2. The anomaly monitoring and warning device for multi-channel audio fusion according to claim 1, characterized in that, One side of the U-shaped clamping plate (5) is fitted with a locking bolt (4) through a screw hole, and one end of the locking bolt (4) is connected to a rubber pressure plate (18) through a connecting bearing (17). The audio processor (3) is pressed and fixed by the rubber pressure plate (18).

3. The anomaly monitoring and warning device for multi-channel audio fusion according to claim 1, characterized in that, Mounting bolts (2) are provided at equal intervals on the mounting base (1), and an adjusting screw (12) is installed on one side of the top end of the sleeve (6) through a screw hole.

4. The anomaly monitoring and warning device for multi-channel audio fusion according to claim 1, characterized in that, Both ends of the support spring (19) are connected to the connecting plate (8) and the L-shaped fixing plate (9) respectively through positioning plates (11) and positioning screws.

5. The anomaly monitoring and warning device for multi-channel audio fusion according to claim 1, characterized in that, The output and input terminals of the audio processor (3) are electrically connected to the input terminal of the alarm (15) and the output terminal of the multi-channel sound sensor (10) via wires.