Multi-umbrella type porcelain insulator

By designing multi-umbrella-shaped porcelain insulators and employing a specific structure to enable rapid disassembly and installation of the base, the problems of time-consuming, labor-intensive, and safety-risk replacement of traditional porcelain insulators are solved, thereby improving the stability and safety of the power system.

CN224096489UActive Publication Date: 2026-04-07PINGXIANG HIGH CLASS INSULATOR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Traditional porcelain insulators are tightly connected to the base and the device, which requires complete disassembly for replacement. This is time-consuming, labor-intensive, and poses safety risks, especially when working at heights, which may lead to accidents.

Method used

Design a multi-umbrella type porcelain insulator, which adopts a structure including rectangular guide post, umbrella-shaped porcelain plate, base, knob, lead screw, electric push rod, etc., to achieve quick disassembly and installation of the base, and achieves stable connection through magnetic block and counterweight.

Benefits of technology

This enables rapid replacement of porcelain insulator bases, reducing time and manpower consumption, lowering the possibility of safety accidents, and improving the stability and safety of the power system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-umbrella type porcelain insulator which comprises a rectangular guide column, a fixing hole is arranged in the rectangular guide column, a base is arranged on the lower surface of the rectangular guide column, two side plates are fixedly connected to the upper surface of the base, a screw rod is arranged in the two side plates, one end of the screw rod is fixedly connected with a knob, and the other end of the screw rod is fixedly connected with a nut. The cylindrical surface of the lead screw is slidably connected with a moving block, the interior of the moving block is slidably connected with a guide column, the side surface of the moving block is fixedly connected with a fixing rod, the fixing rod penetrates through the fixing hole, the side surface of the fixing rod is fixedly connected with a circular block, and the cylindrical surface of the circular block is rotatably connected with a rotating ring; the two sides of the rotating ring are fixedly connected with two side blocks, and the side surface of the circular block is fixedly connected with a limiting block. By means of the structure, the base can be quickly disassembled and assembled by arranging the rectangular guide columns, the umbrella-shaped porcelain plate, the fixing holes, the magnetic blocks and the upper-layer blocks, time and labor are reduced, and the possibility of safety accidents is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of porcelain insulator technology, specifically a multi-umbrella type porcelain insulator. Background Technology

[0002] Porcelain insulators were originally used primarily on utility poles, but later gradually applied to high-voltage power line connection towers. At one end of a high-voltage power line connection tower, numerous disc-shaped insulators are typically hung; these insulators are usually made of glass or ceramic and their function is to increase the creepage distance.

[0003] Porcelain insulators, as an important power transmission device, typically employ an integrated design for their conductors and bases. Since porcelain insulators are primarily used in outdoor environments, they are inevitably exposed to natural conditions, including wind, sun, rain, and chemical corrosion. This harsh working environment makes the base prone to corrosion and rust. When the base rusts to a certain extent, its mechanical and electrical properties significantly deteriorate, failing to meet normal operating requirements, necessitating replacement. However, in traditional porcelain insulator designs, the base is tightly connected to the entire device; replacing the base requires disassembling the entire device. This process is not only time-consuming and labor-intensive but also increases safety risks due to frequent disassembly and reassembly, especially in high-altitude or complex environments, potentially leading to accidents and threatening the stability and safety of the power system. Summary of the Invention

[0004] This invention provides a multi-umbrella type porcelain insulator that allows for quick disassembly and installation of the base, reducing time and manpower costs and minimizing the possibility of safety accidents.

[0005] To achieve the above objectives, a multi-umbrella type porcelain insulator is provided, comprising a rectangular guide post, a fixing hole inside the rectangular guide post, a base on the lower surface of the rectangular guide post, two side plates fixedly connected to the upper surface of the base, a lead screw inside the two side plates, a knob fixedly connected to one end of the lead screw, a movable block slidably connected to the cylindrical surface of the lead screw, a guide post slidably connected inside the movable block, a fixing rod fixedly connected to the side surface of the movable block, the fixing rod passing through the fixing hole, a circular block fixedly connected to the side surface of the fixing rod, a rotating ring rotatably connected to the cylindrical surface of the circular block, two side blocks fixedly connected to both sides of the rotating ring, and a limiting block fixedly connected to the side surface of the circular block.

[0006] According to the multi-umbrella type porcelain insulator, a counterweight is fixedly connected to the lower surface of one of the two side blocks, and a rectangular hole is provided inside the two side blocks. The counterweight is provided to facilitate the rotation of the two side blocks.

[0007] According to the multi-umbrella type porcelain insulator, the limiting block has an internal groove, and an electric push rod is fixedly connected to the internal groove. The electric push rod is provided to facilitate the movement of the rectangular block.

[0008] According to the multi-umbrella type porcelain insulator, a rectangular block is fixedly connected to the movable end of the electric push rod, and the shape of the rectangular block is the same as the shape of the rectangular hole.

[0009] According to the multi-umbrella type porcelain insulator, a rectangular groove is provided on the upper surface of the base, the shape of the rectangular groove is the same as the shape of the rectangular guide post, and a second through hole is provided on the upper surface of the base, the number of the second through holes being multiple.

[0010] According to the aforementioned multi-umbrella type porcelain insulator, a magnetic block is fixedly connected to the side surface of the rectangular guide post, and an umbrella-shaped porcelain disk is fixedly connected to the cylindrical surface of the rectangular guide post, wherein there are multiple umbrella-shaped porcelain disks.

[0011] According to the multi-umbrella type porcelain insulator, an upper block is fixedly connected to the upper surface of the rectangular guide post, and a fixed outer shell is fixedly connected to the upper surface of the upper block. A soft surface is provided on the upper surface of the fixed outer shell. The soft surface is provided to reduce wear on the cable surface.

[0012] According to the multi-umbrella type porcelain insulator, two fixing blocks are fixedly connected to both sides of the fixed outer shell, and a first through hole is provided inside the two fixing blocks. The other fixed outer shell has the same structure.

[0013] The beneficial effects of this utility model are as follows: Through the above structure, by setting rectangular guide posts, umbrella-shaped ceramic discs, fixing holes, magnetic blocks, upper blocks, fixing shells, soft surfaces, two side fixing blocks, a first through hole, a base, a second through hole, two side plates, knobs, lead screws, guide posts, rectangular grooves, moving blocks, fixing rods, circular blocks, rotating rings, two side blocks, counterweights, rectangular holes, limiting blocks, internal grooves, electric push rods, and rectangular blocks, the base can be quickly disassembled and installed, reducing the time and manpower spent and reducing the possibility of safety accidents.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the overall structure of a multi-umbrella type porcelain insulator according to the present invention;

[0017] Figure 2This is a schematic diagram of the upper device structure of a multi-umbrella type porcelain insulator according to the present invention;

[0018] Figure 3 This is a schematic diagram of the base structure of a multi-umbrella type porcelain insulator according to the present invention;

[0019] Figure 4 This is a schematic diagram of the rectangular guide post structure of a multi-umbrella type porcelain insulator according to this utility model.

[0020] Figure 5 This is a schematic diagram of the fixing column structure of a multi-umbrella type porcelain insulator according to the present invention;

[0021] Figure 6 This is a schematic diagram of the internal structure of the fixing column of a multi-umbrella type porcelain insulator according to this utility model.

[0022] Legend:

[0023] 1. Rectangular guide post; 2. Umbrella-shaped ceramic disc; 3. Fixing hole; 4. Magnetic block; 5. Upper block; 6. Fixed outer shell; 7. Soft surface; 8. Side fixing blocks; 9. First through hole; 10. Base; 11. Second through hole; 12. Side plates; 13. Knob; 14. Lead screw; 15. Guide post; 16. Rectangular groove; 17. Moving block; 18. Fixing rod; 19. Circular block; 20. Rotating ring; 21. Side blocks; 22. Counterweight block; 23. Rectangular hole; 24. Limiting block; 25. Internal groove; 26. Electric push rod; 27. Rectangular block. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figures 1 to 6This utility model discloses a multi-umbrella type porcelain insulator, comprising a rectangular guide post 1, a fixing hole 3 inside the rectangular guide post 1, a base 10 on the lower surface of the rectangular guide post 1, two side plates 12 fixedly connected to the upper surface of the base 10, a lead screw 14 inside the two side plates 12, a knob 13 fixedly connected to one end of the lead screw 14, a movable block 17 slidably connected to the cylindrical surface of the lead screw 14, a guide post 15 slidably connected inside the movable block 17, a fixing rod 18 fixedly connected to the side surface of the movable block 17, the fixing rod 18 passing through the fixing hole 3, a circular block 19 fixedly connected to the side surface of the fixing rod 18, a rotating ring 20 rotatably connected to the cylindrical surface of the circular block 19, two side blocks 21 fixedly connected to both sides of the rotating ring 20, and a limiting block 24 fixedly connected to the side surface of the circular block 19. A counterweight block 22 is fixedly connected to the lower surface of one side of the two side blocks 21, and a rectangular hole 23 is provided inside the two side blocks 21.

[0026] An internal groove 25 is provided inside the limiting block 24, and an electric push rod 26 is fixedly connected to the internal groove 25. A rectangular block 27 is fixedly connected to the movable end of the electric push rod 26, and the shape of the rectangular block 27 is the same as the shape of the rectangular hole 23. A rectangular groove 16 is provided on the upper surface of the base 10, and the shape of the rectangular groove 16 is the same as the shape of the rectangular guide post 1. A second through hole 11 is provided on the upper surface of the base 10, and there are multiple second through holes 11.

[0027] A magnetic block 4 is fixedly connected to the side surface of a rectangular guide post 1. Multiple umbrella-shaped ceramic discs 2 are fixedly connected to the cylindrical surface of the rectangular guide post 1. An upper block 5 is fixedly connected to the upper surface of the rectangular guide post 1. A fixed outer shell 6 is fixedly connected to the upper surface of the upper block 5. A soft surface 7 is provided on the upper surface of the fixed outer shell 6. Two fixing blocks 8 are fixedly connected to both sides of the fixed outer shell 6. A first through hole 9 is provided inside each of the two fixing blocks 8. The other fixed outer shell 6 has the same structure. The soft surface 7 can be made of materials such as soft rubber.

[0028] Working principle: The operator first places the rectangular guide post 1 into the rectangular groove 16 on the base 10. Then, the operator rotates the knob 13 to move the moving block 17. Before the two side blocks 21 enter the fixing holes 3, the operator rotates the two side blocks 21 to the corresponding shape in the fixing holes 3. Then, the operator starts the electric push rod 26 to move the rectangular block 27 into the rectangular hole 23 to fix the two side blocks 21. Next, the operator rotates the knob 13 to move the moving block 17, and the fixing rod 18 enters the fixing hole 3. When the two side blocks 21 come out of the fixing hole 3 at the other end, one side of the two side blocks 21 rotates due to the counterweight 22. The side with the counterweight 22 is equipped with a magnetic block 4. When the two side blocks 21 rotate onto the magnetic block 4, the two side blocks 21 will be fixed. Then, the entire device is installed, and the base 10 is fixed to the external plane with screws. Finally, the cable is fixed with the fixing shell 6. Then, when the base 10 needs to be replaced, the worker rotates the two side blocks 21 to the corresponding positions of the fixing holes 3, and then activates the electric push rod 26 to drive the rectangular block 27 into the rectangular hole 23 to fix the two side blocks 21. Then, the worker rotates the knob 13 to drive the fixing rod 18 out of the fixing hole 3, and then removes the screws of the base 10. At this time, the base 10 is removed, and then a new base 10 is installed.

[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A multi-umbrella type porcelain insulator, characterized in that, The device includes a rectangular guide post (1), a fixing hole (3) inside the rectangular guide post (1), a base (10) on the lower surface of the rectangular guide post (1), two side plates (12) fixedly connected to the upper surface of the base (10), a lead screw (14) inside the two side plates (12), a knob (13) fixedly connected to one end of the lead screw (14), a moving block (17) slidably connected to the cylindrical surface of the lead screw (14), a guide post (15) slidably connected inside the moving block (17), a fixing rod (18) fixedly connected to the side surface of the moving block (17), the fixing rod (18) passing through the fixing hole (3), a circular block (19) fixedly connected to the side surface of the fixing rod (18), a rotating ring (20) rotatably connected to the cylindrical surface of the circular block (19), two side blocks (21) fixedly connected to both sides of the rotating ring (20), and a limiting block (24) fixedly connected to the side surface of the circular block (19).

2. The multi-umbrella type porcelain insulator according to claim 1, characterized in that, A counterweight (22) is fixedly connected to the lower surface of the two side blocks (21) on one side, and a rectangular hole (23) is provided inside the two side blocks (21).

3. A multi-umbrella type porcelain insulator according to claim 1, characterized in that, The limiting block (24) has an internal groove (25) inside, and an electric push rod (26) is fixedly connected to the internal groove (25).

4. A multi-umbrella type porcelain insulator according to claim 3, characterized in that, The movable end of the electric push rod (26) is fixedly connected to a rectangular block (27), and the shape of the rectangular block (27) is the same as the shape of the rectangular hole (23).

5. A multi-umbrella type porcelain insulator according to claim 1, characterized in that, The upper surface of the base (10) is provided with a rectangular groove (16), the shape of the rectangular groove (16) is the same as the shape of the rectangular guide post (1), and the upper surface of the base (10) is provided with a second through hole (11), the number of which is multiple.

6. A multi-umbrella type porcelain insulator according to claim 1, characterized in that, A magnetic block (4) is fixedly connected to the side surface of the rectangular guide post (1), and an umbrella-shaped ceramic disk (2) is fixedly connected to the cylindrical surface of the rectangular guide post (1). There are multiple umbrella-shaped ceramic disks (2).

7. A multi-umbrella type porcelain insulator according to claim 1, characterized in that, The upper surface of the rectangular guide post (1) is fixedly connected to an upper block (5), and the upper surface of the upper block (5) is fixedly connected to a fixed outer shell (6), and the upper surface of the fixed outer shell (6) is provided with a soft surface (7).

8. A multi-umbrella type porcelain insulator according to claim 7, characterized in that, The fixed outer shell (6) is fixedly connected to two fixing blocks (8) on both sides. The two fixing blocks (8) are provided with a first through hole (9) inside. The other fixed outer shell (6) has the same structure.