Integrally-formed inductor multi-station production equipment with synchronous material changing function

Abstract

The integrated inductor multi-station production equipment comprises a base, a workbench is fixedly installed at the top of the base, a square plate is arranged at the top of the workbench, the square plate is connected with the workbench through a driving assembly, and the driving assembly can enable the square plate to rotate. Through the arrangement of the square plate, the bottom dies and the driving assembly, after materials in the bottom dies on the rear side of the top of the square plate are subjected to die casting, a worker can drive the square plate to rotate through the driving assembly, and after the square plate drives the two bottom dies to rotate by 180 degrees, the positions of the two bottom dies are interchanged; therefore, a worker can continue to carry out die casting on materials in the other bottom die, meanwhile, the bottom die filled with the die-cast materials can be integrally replaced, and the die-casting die has the advantages that the die-casting work can be carried out while the materials are replaced, so that the overall machining efficiency of the integrally-formed inductor can be improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of inductance production, especially relates to a synchronous material changing integrated inductance multi-station production device. BACKGROUND

[0002] Integrated inductance is a kind of inductor, winding body is buried into the metal magnetic powder inside die casting, integrated inductance is due to the development of computer motherboard technology and the development of power supply technology: CPU frequency is higher and higher, therefore has very high requirement to stable power supply and filtering, integrated inductance solves this problem, it can work long-term under the condition of large current, and can be stable power supply for CPU, integrated inductance needs to use die casting equipment to be die casting when producing, the die casting equipment of prior art usually has multiple stations, so that large batch processing can be carried out.

[0003] However, the prior art has some problems: the existing die casting production equipment needs to pause the die casting work after die casting is completed, the material after die casting on the equipment is taken down, then new material is replaced in the die casting mold, and then die casting work can be continued, this way affects the continuous die casting work, thereby affecting the overall production and processing efficiency, therefore we propose a synchronous material changing integrated inductance multi-station production device. UTILITY MODEL CONTENT

[0004] In view of the problems existing in the prior art, the utility model aims at providing a synchronous material changing integrated inductance multi-station production device, which can improve the overall processing efficiency of integrated inductance by carrying out die casting work while changing material.

[0005] The utility model is realized in this way, a synchronous material changing integrated inductance multi-station production device, including base, the top of base is fixedly installed with work table, the top of work table is provided with square board, square board is connected through drive assembly between work table, drive assembly can make square board rotate, the top of square board is movably installed with bottom die, the top of work table is provided with die casting assembly, for the coil and metal magnetic powder in bottom die die casting forming.

[0006] Optionally, the die casting assembly includes a frame body, the frame body is fixedly installed on the workbench, the top of the frame body is fixedly installed with a hydraulic cylinder, the telescopic end of the hydraulic cylinder penetrates the frame body and is fixedly connected with a pressing plate, and the bottom end of the pressing plate is fixedly installed with an upper die.

[0007] Optionally, the drive assembly includes a brake motor, which is fixedly mounted on the left side of the base. The output shaft of the brake motor is fixedly sleeved with a rotating shaft, and a first bevel gear is fixedly sleeved on the outer surface of the rotating shaft. A round shaft is fixedly mounted in the middle of the bottom end of the square plate, and the bottom end of the round shaft passes through the worktable and is fixedly connected to a second bevel gear. The second bevel gear and the first bevel gear are meshed together.

[0008] Optionally, a guide rail located below the square plate is fixedly installed on the top of the workbench, and a slider located on the guide rail is fixedly installed on the bottom of the square plate, the slider being slidably connected to the guide rail.

[0009] Optionally, a square frame is fixedly installed on the top of the square plate, and electric actuators located on both sides of the square frame are fixedly installed on the top of the square plate. A crossbar is fixedly connected to the telescopic end of the electric actuator, and a pad is fixedly installed at the end of the crossbar near the square frame.

[0010] Optionally, the pad is square in shape, and the outer surface of the pad is provided with anti-slip texture.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention, by setting up a square plate, a bottom mold, and a driving component, allows the operator to rotate the square plate after the material inside the bottom mold on the rear top of the square plate has been die-cast. When the square plate rotates the two bottom molds 180 degrees, the positions of the two bottom molds are interchanged, allowing the operator to continue die-casting the material in the other bottom mold. At the same time, the bottom mold containing the die-cast material can be replaced as a whole. This process can be repeated, thus enabling die-casting work to be performed while changing materials, thereby improving the overall processing efficiency of the integrally molded inductor.

[0013] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure provided by this utility model;

[0015] Figure 2 This is a cross-sectional view of the front of the base provided by this utility model;

[0016] Figure 3 This is a schematic diagram of the top structure provided by this utility model;

[0017] Figure 4 This is a schematic diagram of the top structure of the square plate provided by this utility model;

[0018] Figure 5This is a schematic diagram of the bottom structure of the square plate provided by this utility model.

[0019] In the diagram: 1. Base; 2. Workbench; 3. Square plate; 4. Bottom mold; 5. Frame; 6. Hydraulic cylinder; 7. Pressure plate; 8. Upper mold; 9. Brake motor; 10. Rotating shaft; 11. First bevel gear; 12. Round shaft; 13. Second bevel gear; 14. Guide rail; 15. Slider; 16. Square frame; 17. Electric actuator; 18. Crossbar; 19. Pad block. Detailed Implementation

[0020] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0021] like Figures 1 to 5 As shown in the figure, the present invention provides a synchronous material changing integrated molding inductor multi-station production equipment, including a base 1, a workbench 2 fixedly installed on the top of the base 1, a square plate 3 provided on the top of the workbench 2, the square plate 3 and the workbench 2 being connected by a drive assembly, the drive assembly enabling the square plate 3 to rotate, a bottom mold 4 movably installed on the top of the square plate 3, and a die-casting assembly provided on the top of the workbench 2 for die-casting the coil and metal magnetic powder inside the bottom mold 4.

[0022] Furthermore, the die-casting assembly includes a frame 5, which is fixedly installed on the workbench 2. A hydraulic cylinder 6 is fixedly installed on the top of the frame 5. The telescopic end of the hydraulic cylinder 6 passes through the frame 5 and is fixedly connected to a pressure plate 7. An upper mold 8 is fixedly installed at the bottom of the pressure plate 7.

[0023] By activating the hydraulic cylinder 6, the pressure plate 7 can drive the upper mold 8 to move downward, thereby allowing the upper mold 8 to be inserted into the groove on the bottom mold 4, and then the coil and metal magnetic powder in the groove can be die-cast to form the inductor, thus achieving the initial forming of the inductor.

[0024] Furthermore, the drive assembly includes a brake motor 9, which is fixedly mounted on the left side of the base 1. The output shaft of the brake motor 9 is fixedly sleeved with a rotating shaft 10, and a first bevel gear 11 is fixedly sleeved on the outer surface of the rotating shaft 10. A round shaft 12 is fixedly mounted in the middle of the bottom end of the square plate 3. The bottom end of the round shaft 12 passes through the workbench 2 and is fixedly connected to a second bevel gear 13. The second bevel gear 13 is meshed with the first bevel gear 11.

[0025] By activating the brake motor 9, the rotating shaft 10 can drive the first bevel gear 11 to rotate, which in turn drives the square plate 3 to rotate through the second bevel gear 13 and the round shaft 12. This allows the position of the two bottom molds 4 on the top of the square plate 3 to be adjusted, making it easier for workers to die-cast the material in one bottom mold 4 and collect and replace the die-cast material in the other bottom mold 4, thereby improving overall production efficiency.

[0026] Furthermore, a guide rail 14 located below the square plate 3 is fixedly installed on the top of the workbench 2, and a slider 15 located on the guide rail 14 is fixedly installed on the bottom of the square plate 3. The slider 15 is slidably connected to the guide rail 14.

[0027] The design of the guide rail 14 and the slider 15 makes the square plate 3 rotate more smoothly.

[0028] Furthermore, a square frame 16 is fixedly installed on the top of the square plate 3, and electric push rods 17 located on both sides of the square frame 16 are fixedly installed on the top of the square plate 3. A crossbar 18 is fixedly connected to the telescopic end of the electric push rod 17, and a pad block 19 is fixedly installed on the end of the crossbar 18 near the square frame 16.

[0029] Workers can place the bottom mold 4 between the frame 16 and the pad 19, and then activate the electric actuator 17, which will cause the crossbar 18 to move the pad 19 closer to the bottom mold 4 to clamp and fix the bottom mold 4, thereby ensuring the stability of the bottom mold 4 during die casting.

[0030] Furthermore, the pad 19 has a square shape and its outer surface is provided with anti-slip texture.

[0031] The pad 19 can be made of rubber, so that it can fit more tightly with the bottom mold 4 when clamping the bottom mold 4, and the anti-slip texture on the surface of the pad 19 can improve the clamping effect.

[0032] Working principle and usage process of this utility model:

[0033] First, the worker places the bottom mold 4 containing the raw materials inside the square frame 16. Then, the electric push rod 17 is activated, causing the crossbar 18 to drive the pad block 19 to clamp and fix the bottom mold 4. Then, the hydraulic cylinder 6 is activated, causing the pressure plate 7 to drive the upper mold 8 downward, so that the upper mold 8 can die-cast the inductive material directly below it. After die-casting is completed, the worker can activate the brake motor 9. Due to the operation of the brake motor 9, the rotating shaft 10 drives the first bevel gear 11 to rotate, which in turn drives the square plate 3 to rotate through the second bevel gear 13 and the round shaft 12. This allows the worker to adjust the position of the two bottom molds 4 on the top of the square plate 3. When the square plate 3 drives the two bottom molds 4 to rotate 180 degrees, the positions of the two bottom molds 4 are interchanged, so that the worker can continue to die-cast the material in the other bottom mold 4. At the same time, the bottom mold 4 containing the die-cast material is replaced as a whole. This process is repeated to improve the overall production efficiency.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-station production equipment for integrated molding of inductors with synchronous material changing, comprising a base (1), characterized in that: A workbench (2) is fixedly installed on the top of the base (1). A square plate (3) is provided on the top of the workbench (2). The square plate (3) is connected to the workbench (2) through a drive assembly. The drive assembly enables the square plate (3) to rotate. A bottom mold (4) is movably installed on the top of the square plate (3). A die-casting assembly is provided on the top of the workbench (2) for die-casting the coil and metal magnetic powder inside the bottom mold (4).

2. The integrated molding inductor multi-station production equipment with synchronous material changing according to claim 1, characterized in that: The die-casting assembly includes a frame (5), which is fixedly installed on the workbench (2). A hydraulic cylinder (6) is fixedly installed on the top of the frame (5). The telescopic end of the hydraulic cylinder (6) passes through the frame (5) and is fixedly connected to a pressure plate (7). An upper mold (8) is fixedly installed at the bottom of the pressure plate (7).

3. The integrated molding inductor multi-station production equipment with synchronous material changing according to claim 1, characterized in that: The drive assembly includes a brake motor (9), which is fixedly installed on the left side of the base (1). The output shaft of the brake motor (9) is fixedly sleeved with a rotating shaft (10). The outer surface of the rotating shaft (10) is fixedly sleeved with a first bevel gear (11). A round shaft (12) is fixedly installed in the middle of the bottom end of the square plate (3). The bottom end of the round shaft (12) passes through the workbench (2) and is fixedly connected to a second bevel gear (13). The second bevel gear (13) meshes with the first bevel gear (11).

4. The integrated molding inductor multi-station production equipment with synchronous material changing according to claim 1, characterized in that: The top of the workbench (2) is fixedly installed with a guide rail (14) located below the square plate (3), and the bottom of the square plate (3) is fixedly installed with a slider (15) located on the guide rail (14), and the slider (15) is slidably connected to the guide rail (14).

5. The integrated molding inductor multi-station production equipment with synchronous material changing according to claim 1, characterized in that: A square frame (16) is fixedly installed on the top of the square plate (3). Electric push rods (17) located on both sides of the square frame (16) are fixedly installed on the top of the square plate (3). A crossbar (18) is fixedly connected to the telescopic end of the electric push rod (17). A pad (19) is fixedly installed at the end of the crossbar (18) near the square frame (16).

6. The integrated molding inductor multi-station production equipment with synchronous material changing according to claim 5, characterized in that: The pad (19) is square in shape, and the outer surface of the pad (19) is provided with anti-slip texture.

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