Ultrahigh-definition image acquisition industrial camera
By designing a protective enclosure and intelligent heat dissipation system for ultra-high-definition image acquisition industrial cameras, the problems of insufficient protection and installation/disassembly in existing technologies have been solved, achieving robust protection and convenient operation of the cameras, extending their service life and improving image acquisition results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-04-07
AI Technical Summary
Existing ultra-high-definition image acquisition industrial cameras have shortcomings in terms of protection and installation/disassembly, making them prone to damage in complex environments and inconvenient to install, disassemble, and repair.
An ultra-high-definition image acquisition industrial camera with a protective housing was designed, which includes a telescopic spring, a rubber protective pad, and a drive motor heat dissipation system, providing robust protection and convenient installation and disassembly functions, and achieving intelligent heat dissipation through a temperature sensor and a PLC controller.
It effectively prevents camera collision damage, improves the convenience of installation and disassembly, ensures that the camera works normally in complex environments, extends its service life, and improves image acquisition performance.
Smart Images

Figure CN224097764U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial camera technical field, concretely is a kind of ultra-high-definition image acquisition industrial camera. BACKGROUND
[0002] In modern industrial production and detection field, the precision requirement of product quality control and production process monitoring is increasingly stringent, and ultra-high-definition image acquisition industrial camera as the key equipment for obtaining high-resolution visual information needs to use a kind of ultra-high-definition image acquisition industrial camera for image acquisition operation when production detection.
[0003] The patent document with the existing authorized announcement No.CN219912296U discloses an image acquisition device based on industrial camera, the utility model includes industrial camera and the placement rack that is located in the lower end of industrial camera and the structure is compatible, the lower end of the placement rack is provided with the tripod for stable support, further includes the adjusting assembly of support state change between placement rack and industrial camera, active support state is used to cope with the strong camera scene of shock feeling.
[0004] But because the protection and installation and dismounting ability of the patent technology with the existing authorized announcement No.CN219912296U are not good when using, lead to its in actual use process, it is not convenient to protect industrial camera in time effectively operation, it is installed in the environment of bareness, and environment is complex and dust is large when industry produces, dust accumulation is easy to cause damage to industrial camera, further easy to collide with industrial camera, cause industrial camera damage, and when installing, using fixed or bolt fixed installation, lead to when installing and dismounting, it is not convenient enough, thereby influence the use safety of industrial camera and dismounting overhaul convenience. UTILITY MODEL CONTENTS
[0005] (I) technical problem solved
[0006] The utility model aims at providing a kind of ultra-high-definition image acquisition industrial camera, to solve the problem of not being convenient for protecting industrial camera in time effectively operation in the above background art, when installing, using fixed or bolt fixed installation, lead to when installing and dismounting, it is not convenient enough.
[0007] (II) technical scheme
[0008] To achieve the above object, the utility model provides the following technical scheme: An ultra high definition image acquisition industrial camera, including the protection box, the bottom of the protection box is internally provided with a placing groove, the industrial camera body is movably installed in the placing groove, the both sides of the bottom of the protection box are fixedly installed with installation support plates, the both sides of the installation support plates close to each other are fixedly installed with support sleeves, the both sides of the support sleeves close to each other are movably installed with movable adjusting rods, the movable adjusting rods extend to the inside of the support sleeves, the both sides of the movable adjusting rods close to each other are fixedly installed with positioning plates, the both sides of the positioning plates close to each other are fixedly installed with rubber protection pads, the middle part of the installation support plate and the positioning plate is fixedly installed with a telescopic spring, the telescopic spring is sleeved and installed on the outer end of the support sleeve and the movable adjusting rod.
[0009] Preferably, the bottom of the protection box is internally provided with a connecting line hole, the connecting line hole penetrates the protection box, the top of the protection box is fixedly installed with a protection shell, and the inside of the protection shell is fixedly installed with an installation support rod.
[0010] Preferably, the middle part of the installation support rod is fixedly installed with a driving motor, the output shaft end of the driving motor is fixedly installed with a heat dissipation fan blade, the top of the protection box is provided with an exhaust hole, and the middle part of the top of the protection shell is fixedly installed with an air inlet filter screen.
[0011] Preferably, one side of the protection shell is fixedly installed with a PLC controller, the PLC controller is electrically connected with the driving motor, the inner wall of the top of the inside of the protection box is fixedly installed with a temperature sensor, and the PLC controller is electrically connected with the temperature sensor.
[0012] Preferably, one side of the protection shell is fixedly installed with a protection cover plate, and the middle part of one side of the protection cover plate is provided with an acquisition through hole.
[0013] Preferably, the both sides of the protection box are fixedly installed with installation plates, a plurality of installation screw holes are uniformly formed in one side of the installation plates, and the installation screw holes penetrate the installation plates.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] 1、The ultra high definition image acquisition industrial camera, the design of the protection box provides solid physical barrier for the industrial camera body, the solid material can effectively block the collision of external objects on the industrial camera, greatly reduces the risk of camera damage caused by accidental collision, and the telescopic spring drives the movable adjusting rod and the positioning plate, the rubber protection pad to stretch and contract, so that the industrial camera body can be clamped and fixed on both sides through the rubber protection pad, and the industrial camera body can be easily disassembled and repaired, thereby improving the use convenience of the ultra high definition image acquisition industrial camera.
[0016] 2、The super high-definition image acquisition industrial camera, through the installation of the driving motor and the heat dissipation fan blade, the heat dissipation capacity of the utility model is improved, in the actual use process, the driving motor is started to rotate the heat dissipation fan blade, the heat dissipation fan blade rotates to form a powerful airflow, and the wind power is blown into the protective box through the exhaust hole, so that the heat dissipation operation of the industrial camera body is facilitated, and the excess air is discharged through the collection through hole, the heat generated by the camera can be dissipated in time, the internal temperature of the camera is always ensured to be within the normal working range, the problems, such as image acquisition performance decline, image quality deterioration and even camera hardware damage caused by overheating are avoided, and the service life of the camera is effectively prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;
[0018] Figure 2 It is a three-dimensional structure schematic diagram of the utility model; Figure One ;
[0019] Figure 3 It is a three-dimensional structure schematic diagram of the utility model; Figure Two ;
[0020] Figure 4 It is a partial section structure schematic diagram of the utility model.
[0021] In the drawing: 1, protective box; 2, placing groove; 3, industrial camera body; 4, installation support plate; 5, support sleeve; 6, movable adjusting rod; 7, positioning plate; 8, rubber protection pad; 9, extension spring; 10, connecting line hole; 11, protective shell; 12, installation support rod; 13, driving motor; 14, heat dissipation fan blade; 15, exhaust hole; 16, air inlet filter screen; 17, PLC controller; 18, temperature sensor; 19, protective cover plate; 20, collection through hole; 21, mounting plate; 22, mounting screw hole. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0023] Please refer to Figures 1-4The utility model provides a technical scheme: an ultra high definition image acquisition industrial camera, including protection box body 1, the bottom of protection box body 1 inside is equipped with the placement recess 2, the inside movable mounting of placement recess 2 has industrial camera body 3, the both sides fixed mounting of protection box body 1 inside bottom end has installation support plate 4, the both sides fixed mounting of installation support plate 4 close to has support sleeve 5, the both sides movable mounting of support sleeve 5 close to has movable adjusting lever 6, movable adjusting lever 6 extends to the inside of support sleeve 5, the both sides fixed mounting of movable adjusting lever 6 close to has positioning plate 7, the both sides fixed mounting of positioning plate 7 close to has rubber protective pad 8, the middle fixed mounting of installation support plate 4 and positioning plate 7 has telescopic spring 9, telescopic spring 9 is set up and is installed in the outer end of support sleeve 5 and movable adjusting lever 6, extrude rubber protective pad 8, and the compression of telescopic spring 9 is carried out simultaneously, and movable adjusting lever 6 is driven in support sleeve 5 and is slid by telescopic spring 9, and positioning plate 7 and rubber protective pad 8 are moved simultaneously.
[0024] The bottom of the inside of the protection box body 1 is provided with a connecting line hole 10, the connecting line hole 10 penetrates the protection box body 1, the top of the protection box body 1 is fixedly installed with a protection shell 11, the inside of the protection shell 11 is fixedly installed with an installation support rod 12, the middle of the installation support rod 12 is fixedly installed with a driving motor 13, the output shaft end of the driving motor 13 is fixedly installed with a cooling fan blade 14, the top of the protection box body 1 is provided with an exhaust hole 15, the middle of the top of the protection shell 11 is fixedly installed with an air inlet filter screen 16, one side of the protection shell 11 is fixedly installed with a PLC controller 17, the PLC controller 17 is electrically connected with the driving motor 13, the temperature sensor 18 is fixedly installed on the inner wall of the top of the inside of the protection box body 1, the PLC controller 17 is electrically connected with the temperature sensor 18, the protection box body 1 is bolted on one side with a protection cover plate 19, the middle of one side of the protection cover plate 19 is provided with an acquisition through hole 20, the both sides of the protection box body 1 are fixedly installed with mounting plates 21, a plurality of mounting screw holes 22 are uniformly provided on one side of the mounting plates 21, the mounting screw holes 22 penetrate the mounting plates 21, the driving motor 13 is started to rotate the cooling fan blade 14, under the action of the rotation of the cooling fan blade 14, the external air is filtered by the air inlet filter screen 16 and enters the protection shell 11, and a powerful airflow is formed, which enters the protection box body 1 through the exhaust hole 15.
[0025] Working principle: when it is needed to use, first, the bolt is screwed into the mounting screw hole 22 on the mounting plate 21, the protective box body 1 is stably installed at the position where it is needed to use, then the protective cover plate 19 is opened, the industrial camera body 3 is placed in the placing groove 2, is located in the middle of the rubber protective pad 8, the rubber protective pad 8 is extruded, the telescopic spring 9 is compressed, the movable adjusting rod 6 is driven to slide in the supporting sleeve 5 through the telescopic spring 9, the positioning plate 7 and the rubber protective pad 8 are moved, the industrial camera body 3 is clamped and stably installed on both sides through the positioning plate 7 and the rubber protective pad 8, and it is convenient to disassemble it in the later period, it is protected through the protective box body 1, after installation, the industrial camera body 3 collection lens is aligned with the collection through hole 20, and the collection shooting work is convenient, then the protective cover plate 19 is connected and installed with the protective box body 1 through the bolt, when the industrial camera body 3 operates, the temperature sensor 18 monitors the temperature inside the protective box body 1, when the temperature exceeds the preset value, the temperature sensor 18 transmits data to the PLC controller 17, the temperature sensor 18 adopts AD590JH model, the PLC controller 17 starts the driving motor 13 to rotate the heat dissipation fan blade 14, under the action of the rotating heat dissipation fan blade 14, the external air is filtered through the air inlet filter screen 16 and enters the protective shell 11, and forms a powerful air flow, enters the protective box body 1 through the air outlet hole 15, the air flow flows in the protective box body 1, carries away the heat generated by the industrial camera body 3 when working, and makes the excess air exhaust through the collection through hole 20, so that the protective box body 1 and the industrial camera body 3 are cooled, the industrial camera body 3 is connected with external equipment such as data storage equipment and image processing system through the connecting line hole 10, the industrial camera body 3 starts to work, the industrial camera body 3 uses the image sensor inside to collect the image of the industrial product or production process that needs to be detected, the industrial camera body 3 adopts MPERX 2.3M-25M CMOS camera-Cheetah series C1920 model.
[0026] Finally, it should be noted that the above content is only used to illustrate the technical scheme of the present application, and is not a limitation on the protection scope of the present application. Simple modifications or equivalent replacements of the technical scheme of the present application made by those skilled in the art do not deviate from the essence and scope of the technical scheme of the present application.
Claims
1. An ultra-high-definition image acquisition industrial camera, comprising a protective housing (1), characterized in that: The bottom of the protective housing (1) is provided with a placement groove (2). An industrial camera body (3) is movably installed inside the placement groove (2). Mounting support plates (4) are fixedly installed on both sides of the bottom of the protective housing (1). Support sleeves (5) are fixedly installed on the adjacent sides of the mounting support plates (4). Movable adjusting rods (6) are movably installed on the adjacent sides of the support sleeves (5). The movable adjusting rods (6) extend into the interior of the support sleeves (5). Positioning plates (7) are fixedly installed on the adjacent sides of the movable adjusting rods (6). Rubber protective pads (8) are fixedly installed on the adjacent sides of the positioning plates (7). A telescopic spring (9) is fixedly installed in the middle of the mounting support plates (4) and the positioning plates (7). The telescopic spring (9) is sleeved on the outer ends of the support sleeves (5) and the movable adjusting rods (6).
2. The ultra-high-definition image acquisition industrial camera according to claim 1, characterized in that: The bottom of the protective box (1) is provided with a connecting wire hole (10), which penetrates the protective box (1). A protective shell (11) is fixedly installed on the top of the protective box (1), and a mounting support rod (12) is fixedly installed inside the protective shell (11).
3. The ultra-high-definition image acquisition industrial camera according to claim 2, characterized in that: A drive motor (13) is fixedly installed in the middle of the mounting support rod (12), and a cooling fan blade (14) is fixedly installed at the output shaft end of the drive motor (13). An exhaust hole (15) is opened at the top of the protective box (1), and an air inlet filter (16) is fixedly installed in the middle of the top of the protective shell (11).
4. The ultra-high-definition image acquisition industrial camera according to claim 3, characterized in that: A PLC controller (17) is fixedly installed on one side of the protective housing (11). The PLC controller (17) is electrically connected to the drive motor (13). A temperature sensor (18) is fixedly installed on the inner wall of the top of the protective housing (1). The PLC controller (17) is electrically connected to the temperature sensor (18).
5. The ultra-high-definition image acquisition industrial camera according to claim 4, characterized in that: A protective cover plate (19) is bolted to one side of the protective box (1), and a collection through hole (20) is opened in the middle of one side of the protective cover plate (19).
6. The ultra-high-definition image acquisition industrial camera according to claim 5, characterized in that: Mounting plates (21) are fixedly installed on both sides of the protective box (1). A plurality of mounting screw holes (22) are evenly opened on one side of the mounting plate (21), and the mounting screw holes (22) penetrate the mounting plate (21).
Citation Information
Patent Citations
Image acquisition device based on industrial camera
CN219912296U