Mixing and filtering device for high viscosity and high solid content
By combining a diaphragm pump and a stirring mechanism, the problem of uneven mixing of high-viscosity materials is solved, achieving efficient mixing and filtration.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-10
AI Technical Summary
High-viscosity materials are prone to forming clumps during the mixing process, resulting in uneven mixing, and conventional equipment is difficult to achieve good mixing results.
By employing a combination of diaphragm pumps and multiple diaphragm valves, along with a stirring mechanism and a deflectable stirring shaft, efficient mixing and filtration of materials can be achieved through adjustment of the stirring shaft's swing angle and control of the diaphragm valves.
It improves the mixing efficiency and uniformity of high-viscosity materials. By moving the stirring shaft up and down and using a filter, it achieves good mixing and filtration effects for high-viscosity materials.
Smart Images

Figure CN224100440U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fluid filter filling equipment technical field, specifically a kind of mixed filter device for high viscosity and high solid content. BACKGROUND
[0002] High viscosity material has poor fluidity, and when the content of powder or solid material is high, it is easy to form lumps or clusters during mixing, resulting in uneven mixing. In addition, uneven particle size distribution, large density and hardness difference of solid particles can affect the mixing effect. Conventional mixing equipment is not easy to achieve a good mixing effect for high viscosity and high solid material. Therefore, a mixed filter device for high viscosity and high solid content is proposed. SUMMARY
[0003] The utility model aims at providing a kind of mixed filter device for high viscosity and high solid content to solve the problems raised in the above background.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] A kind of mixed filter device for high viscosity and high solid content, including tank body, the side of the tank body is equipped with side frame, the top of the tank body is equipped with cover body, the cover body is equipped with inlet, the side frame is equipped with output pipe and input pipe, one end of the output pipe and input pipe penetrates cover body and inserts into tank body, the cover body is equipped with stirring mechanism, the side frame is equipped with diaphragm pump, the other end of the output pipe is connected with the input end of diaphragm pump, the other end of the input pipe is connected with the output end of diaphragm pump, the other end of the output pipe side wall is fixedly connected with liquid suction pipe, the side frame is equipped with filling pipe, the filling pipe is equipped with filter, one end of the filling pipe is communicated with input pipe, the liquid suction pipe, output pipe, input pipe and filling pipe are all equipped with diaphragm pump, and are respectively diaphragm valve one, diaphragm valve two, diaphragm valve three and diaphragm valve four.
[0006] Further, the middle position of the input pipe is fixedly communicated with inspection tube, and the inspection tube is equipped with diaphragm valve five.
[0007] Further, the stirring mechanism comprises:
[0008] Stirring shaft, installed on cover body, for stirring material;
[0009] Driving motor, for driving stirring shaft to rotate, installed on the outside of tank body;
[0010] Speed reducer, transmission connection between driving motor and stirring shaft.
[0011] Further in, the ball seat is slidably installed on the tank body, a pipe seat is rotatably connected to the middle position of the ball seat, the pipe seat is rotatably sleeved with the stirring shaft, a mounting frame assembly is installed on the outer side of the tank body, the mounting frame assembly is used for supporting the speed reducer and the driving motor, and the mounting frame assembly is used for controlling the deflection angle of the stirring shaft.
[0012] Further in, the mounting frame assembly comprises a support frame, an axle seat is installed at the top end of the support frame, a fixing seat is rotatably connected to the axle seat, the speed reducer is fixedly installed at the top end of the fixing seat, the driving motor is fixedly installed at the bottom end position of the fixing seat, a limiting rod is fixedly connected to the bottom end of the fixing seat, an arc frame is fixedly connected to the top end of the support frame, an arc groove is formed in the arc frame, and fastening bolts are installed between the limiting rod and the arc frame.
[0013] Further in, the cover body is provided with a gas supplementing opening, and the gas supplementing opening is used for filling a protective gas into the tank body.
[0014] Further in, a steel frame is fixedly installed at the bottom end of the tank body.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. By setting the diaphragm pump and the plurality of diaphragm valves, the stirring mechanism accelerates the stirring of the material in the tank body, then diaphragm valve one is closed and diaphragm valve two is opened, so that the material is re-discharged into the tank body through the input pipe after being sucked into the output pipe, the mixing efficiency of the material is improved, only diaphragm valve two and diaphragm valve four are opened, and the rest of the diaphragm valves are closed, so that the material is discharged outward through the filling pipe after being sucked into the output pipe, the material is filtered through the filter, and better mixing effect of high-viscosity material is realized.
[0017] 2. By setting the stirring shaft, the swing angle of the stirring shaft is adjusted, so that the stirring shaft is offset by a certain angle from the central shaft of the tank body, the stirring shaft rotates horizontally with the material, and is switched to have an upward and downward moving component, so that the mixing between the upper layer and the lower layer of the material is facilitated, and the mixing effect of high-viscosity material is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 is a schematic diagram of the internal structure of the tank body of the utility model;
[0019] Fig. 2 is a schematic diagram of the overall structure of the utility model;
[0020] Fig. 3 is a schematic diagram of the overall side view structure of the utility model;
[0021] Fig. 4 is a schematic diagram of the internal structure of the side frame of the utility model;
[0022] Fig. 5 is the cover body structure schematic view in the utility model;
[0023] Fig. 6 is the mounting frame assembly structure schematic view in the utility model.
[0024] In the figure: 100, tank body;110, cover body;111, ball seat;112, pipe seat;113, feed inlet;120, side frame;130, air supplementing port;140, liquid pumping pipe;141, diaphragm valve one;150, output pipe;151, diaphragm valve two;160, input pipe;161, diaphragm valve three;170, filling pipe;171, diaphragm valve four;172, filter;180, inspection pipe;181, diaphragm valve five;190, diaphragm pump;200, stirring mechanism;210, stirring shaft;220, speed reducer;230, driving motor;300, mounting frame assembly;310, support frame;320, shaft seat;330, fixed seat;340, limiting rod;341, fastening bolt;350, arc frame;351, arc groove. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the utility model.
[0026] Please refer to Figs. 1-4The utility model discloses a kind of mixed filtering devices for high viscosity and high solid content, including jar body 100, one side of jar body 100 is equipped with side frame 120, the top of jar body 100 is equipped with cover body 110, cover body 110 is equipped with inlet 113, side frame 120 is equipped with output pipe 150 and input pipe 160, one end of output pipe 150 and input pipe 160 penetrates cover body 110 and inserts into jar body 100, cover body 110 is equipped with stirring mechanism 200, diaphragm pump 190 is installed in side frame 120, the other end of output pipe 150 is connected with the input end of diaphragm pump 190, the other end of input pipe 160 is connected with the output end of diaphragm pump 190, the other end of output pipe 150 lateral wall is fixedly connected with liquid suction pipe 140, filling pipe 170 is installed on side frame 120, filter 172 is installed on filling pipe 170, one end of filling pipe 170 is communicated with input pipe 160, diaphragm pump 190 is installed on output pipe 150, input pipe 160 and filling pipe 170, and it is diaphragm valve one 141, diaphragm valve two 151, diaphragm valve three 161 and diaphragm valve four 171 respectively, and the middle position of input pipe 160 is fixedly communicated with inspection pipe 180, and diaphragm valve five 181 is installed on inspection pipe 180.
[0027] Specifically, liquid suction pipe 140 is inserted into solvent bucket, diaphragm valve one 141 and diaphragm valve three 161 are opened, and diaphragm pump 190 is operated, so that solvent is sequentially input into jar body 100 through liquid suction pipe 140 and input pipe 160, stirring mechanism 200 stirs the material in jar body 100, then powder is added into jar body 100 through inlet 113, stirring mechanism 200 accelerates the stirring of material in jar body 100, then diaphragm valve one 141 is closed, diaphragm valve two 151 is opened, so that the material is sucked into output pipe 150 and then re-discharged into jar body 100 through input pipe 160, improving the mixing efficiency of the material, when sample detection is needed, diaphragm valve five 181 is opened, the material is sampled, when the material is mixed, only diaphragm valve two 151 and diaphragm valve four 171 are opened, and the remaining diaphragm valves are closed, so that the material is sucked into output pipe 150 and then discharged outward through filling pipe 170 for filling, the material is filtered through filter 172, realizing the mixing and filtering of high viscosity material.
[0028] Embodiment one
[0029] As Figs. 1-6As shown, in the embodiment, the stirring mechanism 200 comprises a stirring shaft 210, a speed reducer 220 and a driving motor 230, the stirring shaft 210 is installed on the cover body 110 and used for stirring the material, the driving motor 230 is used for driving the stirring shaft 210 to rotate and is installed on the outside of the tank body 100, the speed reducer 220 is drivingly connected between the driving motor 230 and the stirring shaft 210, the tank body 100 is slidingly installed with a ball seat 111, the middle position of the ball seat 111 is rotatably connected with a pipe seat 112, the pipe seat 112 is rotatably sleeved with the stirring shaft 210, the outside of the tank body 100 is installed with a mounting frame assembly 300, the mounting frame assembly 300 is used for supporting the speed reducer 220 and the driving motor 230, the mounting frame assembly 300 is used for controlling the deflection angle of the stirring shaft 210, the mounting frame assembly 300 comprises a support frame 310, the top end of the support frame 310 is installed with an axle seat 320, the axle seat 320 is rotatably connected with a fixing seat 330, the speed reducer 220 is fixedly installed on the top end of the fixing seat 330, the driving motor 230 is fixedly installed on the bottom end position of the fixing seat 330, the bottom end of the fixing seat 330 is fixedly connected with a limiting rod 340, the top end of the support frame 310 is fixedly connected with an arc frame 350, the arc frame 350 is provided with an arc groove 351, the limiting rod 340 and the arc frame 350 are installed with a fastening bolt 341, the cover body 110 is provided with a gas supplementing opening 130, the gas supplementing opening 130 is used for filling the protective gas into the tank body 100, and the bottom end of the tank body 100 is fixedly installed with a steel frame.
[0030] In the embodiment, the swinging angle of the speed reducer 220, the stirring shaft 210 and the driving motor 230 is adjusted through the fixing seat 330, so that the stirring shaft 210 is offset by a certain angle from the central axis of the tank body 100, the stirring shaft 210 is horizontally rotated by the material, and is switched to have the component of upward and downward movement, so that the mixing between the upper layer and the lower layer of the material is facilitated, the mixing effect of the material is improved, and the device is facilitated to be moved by the forklift through the steel frame.
[0031] It is apparent for those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and thus can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. Accordingly, no matter from which point of view, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the foregoing description, and thus all changes falling within the meaning and range of equivalency of the essential elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the corresponding parts of the specification.
[0032] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.
Claims
1. A mixing and filtering apparatus for high viscosity and high solids content, characterized in that, The utility model relates to a kind of liquid medicine preparation device, including tank (100), one side of tank (100) is equipped with side frame (120), the top end of tank (100) is equipped with cover (110), cover (110) is equipped with feed inlet (113), side frame (120) is equipped with output pipe (150) and input pipe (160), one end of output pipe (150) and input pipe (160) is inserted into tank (100) and passes through cover (110), cover (110) is equipped with stirring mechanism (200), diaphragm pump (190) is installed in side frame (120), the other end of output pipe (150) is connected with the input end of diaphragm pump (190), the other end of input pipe (160) is connected with the output end of diaphragm pump (190), the other end of output pipe (150) is fixedly connected with liquid suction pipe (140) in side wall, filling pipe (170) is installed on side frame (120), filter (172) is installed on filling pipe (170), one end of filling pipe (170) is communicated with input pipe (160), diaphragm pump (190) is installed on output pipe (150), input pipe (160) and filling pipe (170), and it is diaphragm valve one (141), diaphragm valve two (151), diaphragm valve three (161) and diaphragm valve four (171) respectively.
2. A mixing and filtering apparatus for high viscosity and high solids content according to claim 1, wherein, The middle position of input pipe (160) is fixedly connected with inspection pipe (180), and diaphragm valve five (181) is installed on inspection pipe (180).
3. The mixing and filtering apparatus for high viscosity and high solid content according to claim 1, wherein, Stirring mechanism (200) includes: Stirring shaft (210) is installed on cover (110), for material is stirred; Driving motor (230) is used to drive stirring shaft (210) to rotate, and is installed on the outside of tank (100); Speed reducer (220) is drivingly connected between driving motor (230) and stirring shaft (210).
4. The mixing and filtering apparatus for high viscosity and high solid content according to claim 3, wherein, Ball seat (111) is slidably installed on tank (100), and pipe seat (112) is rotatably connected to the middle position of ball seat (111), pipe seat (112) is rotatably sleeved between stirring shaft (210), and the outside of tank (100) is installed with mounting bracket assembly (300), and mounting bracket assembly (300) is used to support speed reducer (220) and driving motor (230), and mounting bracket assembly (300) is used to control the deflection angle of stirring shaft (210).
5. A mixing and filtering apparatus for high viscosity and high solids content according to claim 4, wherein, Mounting bracket assembly (300) includes support frame (310), shaft seat (320) is installed on the top end of support frame (310), fixed seat (330) is rotatably connected to shaft seat (320), speed reducer (220) is fixedly installed on the top end of fixed seat (330), driving motor (230) is fixedly installed on the bottom end position of fixed seat (330), limit rod (340) is fixedly connected to the bottom end of fixed seat (330), arc frame (350) is fixedly connected to the top end of support frame (310), arc groove (351) is formed in arc frame (350), and fastening bolt (341) is installed between limit rod (340) and arc frame (350).
6. A mixing and filtering device for high viscosity and high solids content according to any one of claims 1-5, characterized in that, A gas supplement port (130) is arranged on the cover (110) and used for filling the protective gas into the tank body (100).
7. A mixing and filtering apparatus for high viscosity and high solids content according to claim 6, wherein, A steel frame is fixedly installed at the bottom end of the tank body (100).