Activated carbon material uniform mixing device
By designing an activated carbon material mixing device with a tilting lifting platform and multiple cleaning mechanisms, the problem of difficult cleaning in traditional devices has been solved, achieving efficient and comprehensive cleaning and mixing effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional activated carbon material mixing devices have complex structures, are difficult to clean, leave material residues that affect quality, and are inefficient.
An activated carbon material uniform mixing device was designed, which includes a tilting and lifting platform, a stirring mechanism, an internal cleaning mechanism, and a wall cleaning mechanism. Through the insertion and matching of the H-shaped rod and the arc plate, the rotational connection of the ring shell, and the fixed angle of the nozzle, a sealed space and all-round cleaning are achieved.
It improves mixing quality, reduces material residue, lowers cleaning time and labor intensity, and ensures comprehensive and thorough cleaning.
Smart Images

Figure CN224100524U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to active carbon material mixing equipment technical field, specifically a kind of active carbon material uniform mixing device. BACKGROUND
[0002] Active carbon material uniform mixing this link plays decisive role to the quality of final product.And closely related to it is, active carbon material uniform mixing device's cleaning work is also crucial.The internal structure of traditional active carbon material mixing device is often more complex in design and construction, but it brings difficulty to cleaning work, mainly the following problems exist: one is that the internal structure of mixing device is complex, material is easily left, not easy to clean thoroughly, especially the place that is fully contacted with material, residual material can affect the quality of next batch of active carbon;Second, cleaning mode is single, most rely on manual operation tool cleaning, and the efficiency is low and the labor intensity is big. UTILITY MODEL CONTENT
[0003] The utility model aims at providing a kind of active carbon material uniform mixing device to solve the problems presented in the above background.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] A kind of active carbon material uniform mixing device, comprising:
[0006] Active carbon material mixing mechanism, including turnover lifting platform, the turnover lifting platform is fixedly connected with stirring mechanism, the stirring mechanism includes stirring tank and four arc plates;
[0007] Ring frame two, fixed between four arc plates;
[0008] Tank cleaning mechanism, fixed on stirring tank;
[0009] Wall cleaning mechanism, fixed at one end of stirring mechanism.
[0010] Further in: the stirring mechanism includes:
[0011] Square hole, be provided with several, equal angle is opened on the outer wall of stirring tank.
[0012] Preferred: the stirring mechanism includes:
[0013] Cube, be provided with four, equal angle is fixed at one end of stirring tank, the outer wall of the cube is fixedly connected with H-shaped rod, the H-shaped rod is inserted with arc plate and cooperates.
[0014] Preferred: the stirring mechanism includes:
[0015] Chassis, fixed between four cubes;
[0016] The arc-shaped holes are arranged at equal angles on the bottom frame, and the arc-shaped frames are inserted into the bottom frame;
[0017] The ring frame one is fixed between the four arc-shaped frames and detachably connected with the outer wall of the bottom frame.
[0018] Preferably, the tank cleaning mechanism comprises:
[0019] The ring shell one is rotatably connected with the stirring tank, the ring shell two is rotatably connected with the ring shell one at one end position, and the inside of the ring shell two is communicated with the inside of the ring shell one;
[0020] The circular pipe one is fixed on the ring shell two;
[0021] The spray head one is arranged at equal angles on the inner wall of the ring shell one.
[0022] Preferably, the tank cleaning mechanism comprises:
[0023] The gear ring is fixed on one end of the ring shell one;
[0024] The motor is fixedly connected with the outer wall of the stirring tank, the rotating shaft of the motor is fixedly connected with the spur gear, and the spur gear is in meshing transmission with the gear ring.
[0025] Preferably, the wall cleaning mechanism comprises:
[0026] The ring shell three is fixed on the bottom frame, and the inside of the ring shell three is communicated with the inside of one of the square blocks;
[0027] The circular pipe two is fixedly connected with the square block communicated with the ring shell three;
[0028] The spray head two is arranged at equal angles on the outer wall of the ring shell three;
[0029] The electric push rod is fixedly connected with the outer wall of the stirring tank, and one end of the electric push rod is fixedly connected with the ring frame two.
[0030] Compared with the prior art, the utility model has the advantages of:
[0031] 1. Through the H-shaped rod and the arc plate plug-in cooperation, and the chassis cooperatively forms a sealed space, effectively prevents the material from entering the inside of the cleaning mechanism in the tank, ensures the normal mixing of the activated carbon material in the stirring tank, avoids the interference of external impurities, improves the mixing quality, simultaneously, the sealing structure design also provides the convenience for the subsequent cleaning work, reduces the possibility of material residue, and the edge of the chassis can scrape the inner wall when the arc plate is cleaned, preliminarily removes the material attached to the inner wall of the arc plate, cooperates with the flushing of the spray head two, greatly improves the cleaning efficiency, reduces the cleaning time and the water consumption, in addition, the ring frame one is detachably connected with the outer wall of the chassis, facilitates personnel to unseal the arc hole, so that the cleaning operation is more convenient.
[0032] 2. Through the ring shell one and the stirring tank rotation connection, the rotating part is provided with a sealing element, the ring shell two is rotationally connected with the ring shell one and is internally communicated, and the rotating part is provided with a sealing element, the structure design can ensure that the ring shell two can also send water to the inside under the rotating state of the ring shell one, the spray head one is fixed at an angle on the inner wall of the ring shell one, when the ring shell one rotates, the spray head one rotates, can wash all directions of the stirring mechanism and other places in the stirring tank, ensures that all corners in the stirring tank can be effectively cleaned, improves the comprehensiveness and thoroughness of cleaning, compared with manual cleaning, not only improves the cleaning efficiency, but also reduces the labor intensity.
[0033] 3. Through the spray head two fixed at an angle on the outer wall of the ring shell three, water is sprayed from the spray head two, can wash the arc plate, cooperates with the scraping action of the edge of the arc plate and the chassis, effectively and quickly cleans the inner wall of the arc plate, ensures that the inner wall of the arc plate in contact with the material is cleaned, avoids the influence of material residue on the mixing quality of the next batch of activated carbon, through the electric push rod and the fixed connection with the outer wall of the stirring tank, one end is fixedly connected with the ring frame two, can drive the arc plate to reciprocate, the reciprocating motion makes the spray head two wash the inner wall of the arc plate more comprehensively, further improves the cleaning effect, ensures the cleanliness of the arc plate. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 It is the overall structure schematic diagram of the utility model;
[0035] Figure 2 It is the sectional structure schematic diagram of the activated carbon material mixing mechanism in the utility model;
[0036] Figure 3 It is the local structure schematic diagram of the stirring mechanism in the utility model;
[0037] Figure 4 It is the structure schematic diagram of the stirring tank in the utility model;
[0038] Figure 5 It is the structure schematic diagram of the cleaning mechanism in the tank in the utility model;
[0039] Figure 6 is the bottom frame structure schematic view in the utility model;
[0040] Figure 7 is the arc plate structure schematic view in the utility model.
[0041] In the figure: 100, active carbon material mixing mechanism;110, turnover lifting platform;200, stirring mechanism;210, stirring tank;211, square hole;220, square;221, bottom frame;222, arc hole;223, arc frame;224, ring frame one;225, H-shaped rod;230, arc plate;231, ring frame two;300, tank cleaning mechanism;310, ring shell one;311, gear ring;312, motor;313, straight gear;320, ring shell two;321, round pipe one;322, spray head one;400, wall cleaning mechanism;410, ring shell three;411, spray head two;412, round pipe two;420, electric push rod. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0043] Please refer to Figures 1-7 In the embodiments of the utility model, a kind of active carbon material uniform mixing device, including: active carbon material mixing mechanism 100, including turnover lifting platform 110, turnover lifting platform 110 is fixedly connected with stirring mechanism 200, can make active carbon material uniform mixing, stirring mechanism 200 includes stirring tank 210 and four arc plates 230, ring frame two 231, fixed between four arc plates 230, tank cleaning mechanism 300, is fixed on stirring tank 210, can be quickly cleaned and dried to stirring mechanism 200 inside, wall cleaning mechanism 400, is fixed at one end of stirring mechanism 200, can be quickly cleaned to the inner wall of arc plate 230 and material contact.
[0044] The stirring mechanism 200 comprises: square holes 211, which are provided with several square holes and are arranged at equal angles on the outer wall of the stirring tank 210, can expose the tank cleaning mechanism 300 inside the stirring tank 210, and facilitate the tank cleaning mechanism 300 to clean the inside, square blocks 220, which are provided with four square blocks and are fixed at equal angles at one end of the stirring tank 210, the outer wall of the square block 220 is fixedly connected with an H-shaped rod 225, the H-shaped rod 225 is inserted and matched with an arc-shaped plate 230, the cooperation of the H-shaped rod 225 and the arc-shaped plate 230 can isolate the tank cleaning mechanism 300, prevent the material from contacting the tank cleaning mechanism 300, and facilitate the cleaning of the arc-shaped plate 230, a chassis 221 is fixed between the four square blocks 220, cooperates with the arc-shaped plate 230 and the H-shaped rod 225 to form a sealed space, and when the arc-shaped plate 230 is cleaned, the edge of the chassis 221 can scrape the inner wall of the arc-shaped plate 230, arc-shaped holes 222 are provided with several arc-shaped holes and are arranged at equal angles on the chassis 221, the chassis 221 is inserted with an arc-shaped frame 223, a ring frame one 224 is fixed between the four arc-shaped frames 223 and is detachably connected with the outer wall of the chassis 221, which facilitates personnel to unseal the arc-shaped hole 222.
[0045] The tank cleaning mechanism 300 comprises: a ring shell one 310, which is rotatably connected with the stirring tank 210, the ring shell one 310 is rotatably connected with a ring shell two 320 close to one end position, and the inside is communicated with the inside of the ring shell two 320, which can ensure that the ring shell one 310 rotates, and the ring shell two 320 can also send water to the inside, a circular pipe one 321 is fixed on the ring shell two 320, a plurality of spray heads one 322 are fixed at equal angles on the inner wall of the ring shell one 310, a gear ring 311 is fixed at one end of the ring shell one 310, a motor 312 is fixedly connected with the outer wall of the stirring tank 210, the rotating shaft of the motor 312 is fixedly connected with a spur gear 313, and the spur gear 313 is meshed and driven with the gear ring 311.
[0046] The wall cleaning mechanism 400 comprises: a ring shell three 410, which is fixed on the chassis 221 and the inside of the ring shell three 410 is communicated with the inside of one of the square blocks 220, a circular pipe two 412 is fixedly connected with the square block 220 communicated with the ring shell three 410, a plurality of spray heads two 411 are fixed at equal angles on the outer wall of the ring shell three 410, which can flush the arc-shaped plate 230, an electric push rod 420 is fixedly connected with the outer wall of the stirring tank 210, one end of the electric push rod 420 is fixedly connected with a ring frame two 231, which can drive the arc-shaped plate 230 to reciprocate.
[0047] Specifically, when the stirring mechanism 200 needs to be cleaned, the turnover lifting platform 110 is driven to turn the stirring mechanism 200 upside down with the bottom frame 221 facing downward, and the stirring mechanism 200 is lifted. Personnel disassemble the ring frame 224 on the bottom frame 221, separate the arc-shaped frame 223 from the arc-shaped hole 222, and remove the seal of the arc-shaped hole 222. Then, water pipes are inserted into the circular pipe 321 and the circular pipe 412. During the cleaning process, the electric push rod 420 drives the ring frame 231 to move downward, and then drives the arc-shaped plate 230 to slide and insert with the H-shaped rod 225. At this time, the inner wall of the arc-shaped plate 230 is in contact with the edge of the bottom frame 221, which plays a scraping effect. Water enters the block 220 inside through the circular pipe 412, and then enters the ring shell 410 inside through the block 220 inside. Finally, it is sprayed from the several spray heads 411 to flush the inner wall of the arc-shaped plate 230. After several reciprocating movements of the arc-shaped plate 230, the arc-shaped plate 230 is cleaned. At this time, the arc-shaped plate 230 is located outside the stirring tank 210. Water enters the ring shell 320 through the circular pipe 321, and then enters the ring shell 310 inside through the ring shell 320 inside. Finally, it is sprayed from the spray head 322. At the same time, the motor 312 drives the straight gear 313 to rotate, and the straight gear 313 meshes with the gear ring 311 to drive the ring shell 310 to rotate, and then drives the spray head 322 to rotate. The stirring components and other places inside the stirring tank 210 are flushed. The water flow can flush the materials accumulated in the bottom frame 221 out of the discharge port and the arc-shaped hole 222. The water pipes at the circular pipe 321 and the circular pipe 412 are removed, and the pipe connected with the air pump is inserted into the place to blow dry the stirring tank 210 inside and the arc-shaped plate 230. After completion, the arc-shaped plate 230 returns to the original position, the turnover lifting platform 110 is driven to drive the stirring mechanism 200 to return to the original position.
[0048] Embodiment one
[0049] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7As shown, in this embodiment, the stirring mechanism 200 includes: several square holes 211, which are equally spaced on the outer wall of the stirring tank 210, exposing the tank cleaning mechanism 300 inside the stirring tank 210 for easy cleaning; four square blocks 220, which are equally spaced and fixed at one end of the stirring tank 210; and H-shaped rods 225 fixedly connected to the outer wall of the square blocks 220. The H-shaped rods 225 are inserted into and cooperate with the arc plate 230. The cooperation between the H-shaped rods 225 and the arc plate 230 can isolate the tank cleaning mechanism 300, preventing materials from entering the tank. The mechanism 300 makes contact and facilitates cleaning of the arc plate 230. The base frame 221 is fixed between the four square blocks 220. Together with the arc plate 230 and H-shaped rod 225, it can form a sealed space. When cleaning the arc plate 230, the edge of the base frame 221 can scrape the inner wall of the arc plate 230. Several arc holes 222 are provided and are opened at equal angles on the base frame 221. Arc frames 223 are inserted into the base frame 221. Ring frame 224 is fixed between the four arc frames 223 and is detachably connected to the outer wall of the base frame 221, which facilitates personnel to unseal the arc holes 222.
[0050] In this embodiment, the H-shaped rod 225 is inserted into the arc-shaped plate 230, forming a sealed space together with the base frame 221. This effectively prevents materials from entering the cleaning mechanism 300 inside the tank, ensuring the normal mixing of activated carbon materials in the mixing tank 210, avoiding interference from external impurities, and improving the mixing quality. At the same time, this sealed structure design also facilitates subsequent cleaning work, reducing the possibility of material residue. Furthermore, the edge of the base frame 221 can scrape the inner wall of the arc-shaped plate 230 during cleaning, initially removing the material attached to the inner wall of the arc-shaped plate 230. Combined with the rinsing of the second nozzle 411, the cleaning efficiency is greatly improved, and the cleaning time and water consumption are reduced. In addition, the ring frame 224 is detachably connected to the outer wall of the base frame 221, making it convenient for personnel to unseal the arc-shaped hole 222, making the cleaning operation more convenient.
[0051] like Figure 5 As shown, in this embodiment, the tank cleaning mechanism 300 includes: a first ring shell 310, which is rotatably connected to the mixing tank 210; a second ring shell 320 is rotatably connected to one end of the first ring shell 310, and the second ring shell 320 communicates with the inside of the first ring shell 310, so that the second ring shell 320 can still deliver water to the inside while the first ring shell 310 is rotating; a first round pipe 321, which is fixed on the second ring shell 320; several first nozzles 322, which are fixed at equal angles on the inner wall of the first ring shell 310; a gear ring 311, which is fixed to one end of the first ring shell 310; and a motor 312, which is fixedly connected to the outer wall of the mixing tank 210. The rotating shaft of the motor 312 is fixedly connected to a spur gear 313, and the spur gear 313 meshes with the gear ring 311 for transmission.
[0052] In practice, the first ring shell 310 is rotatably connected to the mixing tank 210, with a seal at the rotatable point. The second ring shell 320 is rotatably connected to the first ring shell 310 and internally connected, with a seal at the rotatable point. This structural design ensures that the second ring shell 320 can still deliver water into the tank while the first ring shell 310 is rotating. The first nozzle 322 is fixed at an angle to the inner wall of the first ring shell 310. When the first ring shell 310 rotates, the first nozzle 322 rotates accordingly, enabling all-round rinsing of the mixing components and other areas inside the mixing tank 210. This ensures that every corner inside the mixing tank 210 is effectively cleaned, improving the comprehensiveness and thoroughness of the cleaning. Compared with manual cleaning, this not only improves cleaning efficiency but also reduces labor intensity.
[0053] Example 2
[0054] like Figures 6-7 As shown, in this embodiment, the wall cleaning mechanism 400 includes: a ring shell 410, fixed on the base frame 221, and the interior of the ring shell 410 communicates with the interior of one of the square blocks 220; a round tube 412, fixedly connected to the square block 220 communicating with the ring shell 410; a nozzle 411, of which several are provided, fixed at equal angles on the outer wall of the ring shell 410, capable of rinsing the arc plate 230; and an electric push rod 420, fixedly connected to the outer wall of the mixing tank 210, one end of which is fixedly connected to the ring frame 231, capable of driving the arc plate 230 to reciprocate.
[0055] In practice, the nozzle 2 411 is fixed at an angle to the outer wall of the ring shell 3 410. Water is sprayed from the nozzle 2 411, which can rinse the arc plate 230. Combined with the scraping action of the arc plate 230 and the edge of the base frame 221, the inner wall of the arc plate 230 is effectively and quickly cleaned, ensuring that the inner wall of the arc plate 230 in contact with the material is cleaned, and avoiding material residue from affecting the mixing quality of the next batch of activated carbon. The electric actuator 420 is fixedly connected to the outer wall of the mixing tank 210, and one end is fixedly connected to the ring frame 231, which can drive the arc plate 230 to reciprocate. This reciprocating motion makes the nozzle 2 411 rinse the inner wall of the arc plate 230 more thoroughly, further improving the cleaning effect and ensuring the cleanliness of the arc plate 230.
[0056] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0057] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.
Claims
1. An active carbon material uniform mixing device, characterized by, The utility model relates to an active carbon material mixing mechanism (100) comprising a turnover lifting platform (110) fixedly connected with a stirring mechanism (200), the stirring mechanism (200) comprising a stirring tank (210) and four arc-shaped plates (230). A ring frame two (231) is fixed between the four arc-shaped plates (230). An in-tank cleaning mechanism (300) is fixed to the stirring tank (210). A wall cleaning mechanism (400) is fixed to one end of the stirring mechanism (200). The stirring mechanism (200) comprises:
2. The active carbon material uniform mixing device according to claim 1, characterized in that, A plurality of square holes (211) are arranged at equal angles on the outer wall of the stirring tank (210). The stirring mechanism (200) comprises:
3. The active carbon material uniform mixing device according to claim 2, characterized in that, Four square blocks (220) are fixed at equal angles to one end of the stirring tank (210), and the outer wall of the square block (220) is fixedly connected with an H-shaped rod (225) which is insertedly connected with the arc-shaped plate (230). The stirring mechanism (200) comprises:
4. The active carbon material uniform mixing device according to claim 3, characterized in that, A chassis (221) is fixed between the four square blocks (220). A plurality of arc-shaped holes (222) are arranged at equal angles on the chassis (221), and the chassis (221) is insertedly connected with an arc-shaped frame (223). A ring frame one (224) is fixed between the four arc-shaped frames (223) and is detachably connected with the outer wall of the chassis (221). The in-tank cleaning mechanism (300) comprises:
5. The active carbon material uniform mixing device according to claim 1, wherein A ring shell one (310) is rotatably connected with the stirring tank (210), and the ring shell one (310) is rotatably connected with a ring shell two (320) near one end, and the inside of the ring shell one (310) is communicated with the inside of the ring shell two (320). A circular tube one (321) is fixed to the ring shell two (320). A plurality of spray heads one (322) are fixed at equal angles to the inner wall of the ring shell one (310). The in-tank cleaning mechanism (300) comprises:
6. The active carbon material uniform mixing device according to claim 5, wherein A gear ring (311) is fixed to one end of the ring shell one (310). An electric motor (312) is fixedly connected with the outer wall of the stirring tank (210), and the rotating shaft of the electric motor (312) is fixedly connected with a spur gear (313) which is in meshing transmission with the gear ring (311). The wall cleaning mechanism (400) comprises:
7. The uniform mixing device for activated carbon material according to any one of claims 1 to 6, characterized in that, A ring shell three (410) is fixed to the chassis (221), and the inside of the ring shell three (410) is communicated with the inside of one of the square blocks (220). A circular tube two (412) is fixedly connected with the square block (220) communicated with the ring shell three (410). A plurality of spray heads two (411) are fixed at equal angles to the outer wall of the ring shell three (410). An electric push rod (420) is fixedly connected with the outer wall of the stirring tank (210), and one end of the electric push rod (420) is fixedly connected with the ring frame two (231).