Rust-proof spraying device for flange plate production
By designing an anti-rust spraying device for flange production, and utilizing lifting and drive components to achieve automated flange spraying, the problems of uneven spraying and personnel hazards in existing technologies have been solved, thereby improving the spraying effect and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-04-10
AI Technical Summary
Existing flange spraying methods rely on manual hoisting and operation, resulting in uneven spraying, significant hazards to personnel, and difficulty in guaranteeing rust prevention.
A rust-preventive spraying device for flange production was designed. The device uses a hoisting assembly to fix the flange and a drive assembly to rotate the spray head, achieving all-around spraying and adapting to the adjustment of flanges of different specifications.
It achieves uniform spraying of anti-rust paint, reduces manual intervention, lowers the risk of injury to workers, and improves spraying efficiency and effectiveness.
Smart Images

Figure CN224100968U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flange spraying technical field, concretely is a kind of anti-rust spraying device for flange plate production. BACKGROUND
[0002] Flange processing is a common process in mechanical manufacturing, mainly used for producing various types of flanges, which are metal components used to connect pipes, valves, pumps and other equipment, usually with circular or square holes, allowing connection by bolts, flanges play a very important role in piping systems, mainly for providing sealing and connection functions;
[0003] The current flange spraying method mostly adopts hoisting fixation, and then manual spraying by workers, and in order to ensure the uniformity of the anti-rust paint spraying, the workers need to move frequently, the operation is relatively cumbersome, the overall anti-rust paint spraying effect cannot be guaranteed, and in the spraying process, the paint liquid is easy to cause damage to the workers' bodies, in view of this, for the above problems, there may be technical means to solve in the prior art, but the present case wants to provide an alternative or replacement technical scheme. SUMMARY
[0004] To achieve the above purpose, the utility model discloses a kind of anti-rust spraying device for flange plate production, including bottom plate, the bottom plate upper end is equipped with operating box body, the operating box body two sides are connected with adjusting spraying structure;
[0005] The adjusting spraying structure includes: two installation boxes, two mounting shafts, two mounting discs, two adjusting frames, two lead screws, two moving blocks, two rotating flanges, two spray heads, a drive assembly and a hoisting assembly.
[0006] Two installation boxes are respectively installed on the upper ends of the bottom plate on both sides, and are respectively located on the two sides of the operating box body, two mounting shafts are respectively movably embedded in the upper ends of two installation boxes, two mounting discs are respectively installed on one side of two mounting shafts, two adjusting frames are respectively installed on the side walls of two mounting discs, and are respectively located on one side of two mounting discs, two lead screws are respectively movably embedded in the two side wall surfaces of two adjusting frames, two moving blocks are respectively movably sleeved on the upper ends of two lead screws, two rotating flanges are respectively installed on the side walls of two moving blocks, two spray heads are respectively installed on one side of two rotating flanges, one end of the drive assembly is installed in the operating box body, and the other end is connected with two mounting shafts, and the hoisting assembly is installed on the upper ends of two installation boxes.
[0007] Preferably, the drive assembly includes: two drive motors, two transmission rods, two first sprockets, two second sprockets and two chains.
[0008] The double drive motor is fixedly installed at the lower end center in the operation box body, two transmission rods are respectively connected with the two sides of the double drive motor, and the other ends are respectively embedded in the two sides of the operation box body and the sidewalls of the two installation box bodies through bearings, two first chain wheels are respectively installed on the upper ends of the two transmission rods, two second chain wheels are respectively installed on the upper ends of the two installation shafts, and two chains are respectively sleeved on the upper ends of the two first chain wheels and the two second chain wheels.
[0009] Preferably, the lifting assembly comprises a mounting frame, a linear module and a lifting piece.
[0010] The mounting frame is fixedly installed on the upper ends of the two installation box bodies, the linear module is installed on the upper wall surface in the mounting frame, and the lifting piece is installed on the driving end of the linear module.
[0011] Preferably, support plates are installed on the two sidewall surfaces in the mounting frame.
[0012] Preferably, spraying conveying pipes are movably embedded in the support plates. Beneficial effects
[0013] The anti-rust spraying device for flange plate production has the following beneficial effects: the adjusting and spraying structure adopted in the case is used for lifting and fixing the flange through the lifting assembly, and the installation disc is driven to rotate through the driving assembly, the two nozzles located on one side of the two installation discs are used for comprehensively spraying the flange, the spraying can be adjusted according to flanges of different specifications, the uniformity of the spraying of the anti-rust paint can be ensured, the participation of personnel is reduced, and the harm to the workers can be effectively reduced. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is a front view of the anti-rust spraying device for flange plate production.
[0015] Fig. 2 It is a front view of the anti-rust spraying device for flange plate production.
[0016] Fig. 3 It is a front view of the anti-rust spraying device for flange plate production.
[0017] In the figure: 1, the base plate, 2, the operation box, 3, the installation box, 4, the installation shaft, 5, the installation disc, 6, the adjusting frame, 7, the screw rod, 8, the moving block, 9, the rotating flange, 10, the spray head, 11, the double drive motor, 12, the transmission rod, 13, the first chain wheel, 14, the second chain wheel, 15, the chain, 16, the mounting frame, 17, the linear module, 18, the lifting piece, 19, the support plate, 20, the spraying conveying pipe. DETAILED DESCRIPTION
[0018] Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor belong to the scope of protection of the utility model.
[0019] Embodiment: please refer to Figs. 1-3 A flange plate production rust-proof spraying device, including base plate 1, the upper end of base plate 1 is equipped with operation box 2, operation box 2 both sides are connected with adjusting spraying structure;
[0020] Adjusting spraying structure includes: two installation boxes 3, two installation shafts 4, two installation discs 5, two adjusting frames 6, two screw rods 7, two moving blocks 8, two rotating flanges 9, two spray heads 10, drive assembly and lifting assembly;
[0021] Two installation boxes 3 are installed on the upper end of base plate 1 respectively, and are located at the two sides of operation box 2 respectively, two installation shafts 4 are movably embedded in the upper end of two installation boxes 3 respectively, two installation discs 5 are installed on one side of two installation shafts 4 respectively, two adjusting frames 6 are installed at the side wall of two installation discs 5 respectively, and are located at one side of two installation discs 5 respectively, two screw rods 7 are movably embedded in the two side wall surfaces of two adjusting frames 6 respectively, two moving blocks 8 are movably sleeved on the upper end of two screw rods 7 respectively, two rotating flanges 9 are installed at the side wall of two moving blocks 8 respectively, two spray heads 10 are installed on one side of two rotating flanges 9 respectively, one end of drive assembly is installed in operation box 2, and the other end is connected with two installation shafts 4, and lifting assembly is installed on the upper end of two installation boxes 3.
[0022] When the flange is sprayed, the staff first moves the base plate 1 to the designated position, then connects the driving assembly and the lifting assembly with the control system, then connects the two spray heads 10 with the spraying conveying pipe 20 through the hose, then places the flange to be sprayed with rust-proof paint on the upper end of the lifting assembly, moves the flange to the center of the upper end of the operation box 2 through the lifting assembly, then drives the driving assembly in the operation box 2 to work through the control box, drives the two mounting shafts 4 to rotate in the two mounting boxes 3, in the rotating process of the two mounting shafts 4, the two mounting discs 5 on one side of the two mounting shafts 4 rotate to drive the two spray heads 10 to rotate, the rust-proof paint is sprayed out through the spray head 10 connected with the spraying conveying pipe 20 to spray the flange, and when spraying different specifications of flanges, the lead screw 7 in the frame of the adjusting frame 6 can be screwed, and the position of the two spray heads 10 can be changed under the connecting action of the moving block 8 and the lead screw 7, that is, different specifications of flanges can be sprayed, and through the setting of the rotating flange 9, the two spray heads 10 do not rotate while rotating with the mounting disc 5 in the rotating process of the mounting disc 5, which can ensure the connection stability of the spray head 10 and the spraying conveying pipe 20, and thus the spraying effect is ensured.
[0023] In the specific implementation process, the driving assembly comprises: a double-drive motor 11, two transmission rods 12, two first chain wheels 13, two second chain wheels 14 and two chains 15.
[0024] The double-drive motor 11 is fixedly installed at the lower end center of the operation box 2, one end of each of the two transmission rods 12 is connected with the two sides of the driving end of the double-drive motor 11, and the other end is respectively embedded in the side walls of the operation box 2 and the two mounting boxes 3 through bearings, the two first chain wheels 13 are respectively installed on the upper ends of the two transmission rods 12, the two second chain wheels 14 are respectively installed on the upper ends of the two mounting shafts 4, and the two chains 15 are respectively sleeved on the upper ends of the two first chain wheels 13 and the two second chain wheels 14.
[0025] When the flange is sprayed, the double-drive motor 11 in the operation box 2 works, and under the rotating action of the double-drive motor 11, the two transmission rods 12 can be synchronously rotated, and under the connecting action of the two first chain wheels 13, the two second chain wheels 14 and the two chains 15, the two mounting shafts 4 can be synchronously driven.
[0026] In the specific implementation process, the lifting assembly comprises: a mounting frame 16, a linear module 17 and a lifting piece 18.
[0027] The mounting frame 16 is fixedly installed on the upper end of the two mounting boxes 3, the linear module 17 is installed on the upper wall surface in the mounting frame 16, and the lifting piece 18 is installed on the driving end of the linear module 17.
[0028] When the flange is installed, the worker connects the flange to the lifting piece 18 through a hook, selects a hook with different length according to different specifications of the flange, makes the center of the flange correspond to the center height of the installation disc 5, then drives the linear module 17 in the installation frame 16 to drive the lifting piece 18 and the flange to move to the center to correspond to the center of the installation disc 5, and then the spraying operation can be performed.
[0029] In the specific implementation process, the support plates 19 are installed on the two side walls in the installation frame 16.
[0030] In the specific implementation process, the spraying conveying pipe 20 is movably embedded in the support plate 19.
[0031] The one end of the spraying conveying pipe 20 on the upper end of the support plate 19 is connected to the spraying conveying equipment, and the other end is connected to the spray head 10 through a hose.
[0032] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A rust-proof spraying device for flange plate production, comprising a base plate (1), characterized in that, The bottom plate (1) is provided with an operation box (2) at the upper end, and the operation box (2) is connected with an adjusting spraying structure at both sides; The adjusting spraying structure comprises two mounting boxes (3), two mounting shafts (4), two mounting discs (5), two adjusting frames (6), two lead screws (7), two moving blocks (8), two rotating flanges (9), two spray heads (10), a driving assembly and a lifting assembly; The two mounting boxes (3) are respectively mounted on the upper ends of the two sides of the bottom plate (1) and are respectively located on the two sides of the operation box (2), the two mounting shafts (4) are respectively movably embedded in the upper ends of the two mounting boxes (3), the two mounting discs (5) are respectively mounted on one side of the two mounting shafts (4), the two adjusting frames (6) are respectively mounted on the side walls of the two mounting discs (5) and are respectively located on one side of the two mounting discs (5), the two lead screws (7) are movably embedded in the two side wall surfaces of the two adjusting frames (6), the two moving blocks (8) are movably sleeved on the upper ends of the two lead screws (7), the two rotating flanges (9) are respectively mounted on the side walls of the two moving blocks (8), the two spray heads (10) are respectively mounted on one side of the two rotating flanges (9), one end of the driving assembly is mounted in the operation box (2), and the other end is connected with the two mounting shafts (4), and the lifting assembly is mounted on the upper ends of the two mounting boxes (3).
2. The anti-rust spraying device for flange plate production according to claim 1, characterized in that, The driving assembly comprises a double-drive motor (11), two transmission rods (12), two first chain wheels (13), two second chain wheels (14) and two chains (15); The double-drive motor (11) is fixedly mounted at the lower end center in the operation box (2), one end of each of the two transmission rods (12) is connected with the two side driving ends of the double-drive motor (11), and the other end is movably embedded in the two sides of the operation box (2) and the side walls of the two mounting boxes (3) through bearings, the two first chain wheels (13) are respectively mounted on the upper ends of the two transmission rods (12), the two second chain wheels (14) are respectively mounted on the upper ends of the two mounting shafts (4), and the two chains (15) are respectively sleeved on the upper ends of the two first chain wheels (13) and the two second chain wheels (14).
3. The anti-rust spraying device for flange plate production according to claim 1, characterized in that, The lifting assembly comprises a mounting frame (16), a linear module (17) and a lifting piece (18); The mounting frame (16) is fixedly mounted on the upper ends of the two mounting boxes (3), the linear module (17) is mounted on the upper wall surface in the mounting frame (16), and the lifting piece (18) is mounted on the driving end of the linear module (17).
4. The anti-rust spraying device for flange plate production according to claim 3, characterized in that, Support plates (19) are mounted on the two side wall surfaces in the mounting frame (16).
5. The anti-rust spraying device for flange plate production according to claim 4, characterized in that, A spraying conveying pipe (20) is movably embedded in the support plate (19).