Cleaning device for cyclocarya paliurus tea processing

Abstract

The utility model discloses a cleaning device for cyclocarya paliurus tea processing, and relates to the field of tea processing equipment. The device comprises a supporting frame, and a cleaning tank, a discharging assembly, a water spraying assembly and an air blower are arranged on the supporting frame. And the cleaning tank is internally provided with a partition plate and is provided with filter holes. The cleaning tank is further connected with a conveying pipeline, a feeding hopper and a side supporting plate, and the side supporting plate is rotationally provided with a water spraying pipe. And the plurality of stirring wheels are linearly arrayed in the cleaning tank through the U-shaped connecting rods and are provided with blades. During working, tea leaves are brought into the cleaning tank by the feeding hopper through circulating cleaning liquid of the conveying pipeline, the cleaning liquid drives the stirring wheel to rotate to form vortex so as to roll the tea leaves, meanwhile, the stirring wheel drives the water spraying pipe to swing, and the sprayed cleaning liquid sweeps back and forth. The air blower sprays air to generate bubbles to assist cleaning, and the cleaned tea leaves are continuously discharged by the discharging assembly. The tea leaf cleaning device can effectively scatter tea leaves, avoids adhesion, cleans the tea leaves in all directions, realizes continuous discharging, and improves the tea leaf cleaning effect and the processing efficiency.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of tea processing equipment, in particular to a cleaning device for processing Cyclocarya paliurus tea. BACKGROUND

[0002] In the processing of Cyclocarya paliurus tea, tea cleaning is a crucial link. The traditional tea cleaning method often has many shortcomings, such as incomplete cleaning, easy tea adhesion, tea clumping and gathering, which leads to incomplete cleaning of part of the tea and affects the quality of the tea. Moreover, most of the existing cleaning devices have simple structure and single function, and cannot realize efficient and comprehensive cleaning, so it is difficult to meet the needs of modern tea processing. Therefore, it is of great significance to develop a tea cleaning device that can effectively disperse tea, improve cleaning effect and has a continuous discharging function. SUMMARY

[0003] In view of the above technical problems, the application solves the problems of tea adhesion, incomplete cleaning and discontinuous discharging in the existing tea cleaning process.

[0004] In order to achieve the above purpose, the technical scheme adopted by the application is as follows: a cleaning device for processing Cyclocarya paliurus tea, comprising a support frame, a cleaning tank, a discharging assembly, a water spraying assembly and a blower are fixedly arranged on the support frame, an air jet pipe is fixedly installed on the cleaning tank, the output end of the air jet pipe is connected with the output end of the blower, a partition plate is fixedly arranged on the cleaning tank, the output end of the air jet pipe is installed on the partition plate, the partition plate is provided with filter holes, a conveying pipe, a feeding hopper and a side support plate are fixedly arranged on the cleaning tank, a water spraying pipe is rotatably arranged on the side support plate, a plurality of stirring wheels are arranged on the cleaning tank, a plurality of groups of blades are arranged on the stirring wheels, a U-shaped connecting rod is fixedly arranged between adjacent two stirring wheels, the plurality of stirring wheels and the U-shaped connecting rod are linearly arrayed and rotatably arranged on the cleaning tank.

[0005] Preferably, a swing rod is rotatably arranged on the U-shaped connecting rod, and a sliding groove is arranged on one end of the swing rod close to the water spraying pipe.

[0006] Preferably, a rectangular sliding block is arranged on the water spraying pipe, and the vertical surface of the rectangular sliding block is slidably connected with the sliding groove of the swing rod.

[0007] Preferably, the adjacent two stirring wheels are arranged in a staggered manner, and the staggered angle is sixty degrees.

[0008] Preferably, a plurality of water pumps are fixedly arranged on the conveying pipe for circulating the cleaning liquid.

[0009] Preferably, a filter screen is arranged on one end of the conveying pipe close to the cleaning tank for filtering impurities.

[0010] The technical scheme provided by the application has the following beneficial effects compared with the prior art:

[0011] 1. The application cooperates the feeding hopper, the conveying pipeline and the water pump, uses the cleaning liquid circulation to drive the tea leaves into the cleaning tank, avoids the tea leaves from adhering, staggered arrangement of the stirring wheel forms the vortex and the reciprocating sweeping of the water spraying pipe, drives the tea leaves to roll in all directions, makes the tea leaves fully contact with the cleaning liquid, greatly improves the cleaning effect and ensures that the tea leaves are cleaned thoroughly.

[0012] 2. The application uses the flow of the cleaning liquid and the action of the stirring wheel blades to effectively scatter the tea leaves, prevents the tea leaves from gathering and ensures that each tea leaf can be fully cleaned.

[0013] 3. The setting of the discharging assembly of the application realizes the continuous discharging of the cleaned tea leaves, improves the overall efficiency of tea processing, reduces manual intervention and reduces labor intensity.

[0014] 4. The filter holes on the partition plate and the filter screen on the conveying pipeline can effectively filter the impurities in the cleaning liquid, avoid the impurities from blocking the water pump or entering the next batch of circulating cleaning, ensure the stable operation of the cleaning device and the cleanliness of the cleaning liquid, and prolong the service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a schematic view of the overall structure of the application;

[0016] Figure 2 is a sectional view of the application;

[0017] Figure 3 is a schematic view of the structure of the partition plate of the application;

[0018] Figure 4 is a schematic view of the structure of the stirring wheel of the application.

[0019] In the figure: 101 - support frame; 102 - cleaning tank; 103 - air jet pipe; 104 - conveying pipeline; 105 - water pump; 106 - feeding hopper; 107 - side support plate; 108 - water spraying pipe; 109 - swing rod; 110 - stirring wheel; 111 - U-shaped connecting rod; 112 - discharging assembly; 113 - water spraying assembly; 114 - air blower; 115 - partition plate. DETAILED DESCRIPTION

[0020] To make the purpose, technical scheme and advantages of the embodiments of the application clearer, the technical scheme in the embodiments of the application will be described clearly and completely below in combination with the drawings in the embodiments of the application. Obviously, the described embodiments are some embodiments of the application, rather than all the embodiments. The components of the embodiments of the application described and shown in the drawings here can be arranged and designed in various different configurations.

[0021] The following detailed description of embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the application as claimed, but merely represents selected embodiments of the application. Based upon the embodiments herein, all other embodiments obtained by persons of ordinary skill in the art without having creative labor are within the scope of protection of the application.

[0022] As shown in Figures 1 to 4 A cleaning device for processing Cyclocarya paliurus tea leaves, comprising a support frame 101, a cleaning tank 102, a discharge assembly 112, a water spraying assembly 113 and a blower 114 are fixedly arranged on the support frame 101, an air jet pipe 103 is fixedly installed on the cleaning tank 102, the output end of the air jet pipe 103 is connected with the output end of the blower 114, a partition plate 115 is fixedly arranged on the cleaning tank 102, the output end of the air jet pipe 103 is installed on the partition plate 115, the partition plate 115 is provided with filter holes, a conveying pipe 104, a feeding hopper 106 and a side support plate 107 are fixedly arranged on the cleaning tank 102, a water spraying pipe 108 is rotatably arranged on the side support plate 107, a plurality of stirring wheels 110 are arranged on the cleaning tank 102, the stirring wheels 110 are provided with a plurality of groups of blades, a U-shaped connecting rod 111 is fixedly arranged between adjacent two stirring wheels 110, the plurality of stirring wheels 110 and the U-shaped connecting rod 111 are linearly arrayed and rotatably arranged on the cleaning tank 102.

[0023] Specifically, the staff puts the tea leaves into the feeding hopper 106 through the opening at the upper end, the tea leaves accumulate at the bottom of the feeding hopper 106, the bottom of the feeding hopper 106 is provided with openings on the left and right sides, which are connected with the conveying pipe 104 and the cleaning tank 102 respectively, the cleaning liquid in the cleaning tank 102 is circulated through the conveying pipe 104, the circulating cleaning liquid drives the tea leaves at the bottom of the feeding hopper 106 into the cleaning tank 102, the tea leaves fall into the cleaning tank 102 along with the cleaning liquid and flow, tumble and the like, so as to make the tea leaves loose and avoid adhesion and agglomeration. When the cleaning liquid circulates and flows, the stirring wheels 110 are driven to rotate on the cleaning tank 102 by the flow of the cleaning liquid, and then the cleaning liquid cooperates with the blades of the stirring wheels 110 to form a vortex, further driving the tea leaves to tumble and improving the cleaning effect.

[0024] When the stirring wheels 110 are driven to rotate, the water spraying pipe 108 is swung by the swing rod 109, so that the cleaning liquid sprayed by the water spraying pipe 108 can reciprocally sweep within a certain range, thereby avoiding that the cleaning effect is reduced because part of the tea leaves cannot cooperate with the cleaning liquid sprayed by the water spraying pipe 108 when the water spraying pipe 108 is fixed at one place.

[0025] In use, the air blower 114 on the support frame 101 generates air force to spray out from the nozzles arranged in the cleaning tank 102 through the air jet pipe 103, forming air bubbles to clean the tea leaves in the cleaning liquid; the water spraying assembly 113 on the cleaning tank 102 controls the cleaning liquid to enter the water spraying pipe 108 through the water channel of the side support plate 107, and then to spray out from the nozzle of the water spraying pipe 108, realizing cleaning. After cleaning, the tea leaves are delivered out through the discharge assembly 112.

[0026] The discharge assembly 112 includes a limiting baffle, a mounting plate, a first motor and a discharge conveyor belt. The limiting baffle is used to limit the discharge range of the tea leaves, the mounting plate fixes the discharge conveyor belt, and the first motor drives the conveyor belt to run, delivering the cleaned tea leaves from the surface of the cleaning liquid to a designated position, realizing continuous discharge.

[0027] As shown in Figure 1 , Figure 3 and Figure 4 , the U-shaped connecting rod 111 is rotationally provided with a swing rod 109, and the end of the swing rod 109 close to the water spraying pipe 108 is provided with a sliding groove.

[0028] Specifically, the U-shaped connecting rod 111 is provided with two vertical rods, and a horizontal shaft is arranged between the lower ends of the vertical rods, thereby forming a U-shaped structure. The lower end of the swing rod 109 is rotationally connected with the horizontal shaft on the U-shaped connecting rod 111, and the upper ends of the vertical rods on the U-shaped connecting rod 111 coincide with the rotation axis of the stirring wheel 110, so that the rotation of the stirring wheel 110 drives the U-shaped connecting rod 111 to rotate around the upper ends of the vertical rods on the U-shaped connecting rod 111, so that the rotation radius of the lower end of the swing rod 109 is the length of the vertical rods on the U-shaped connecting rod 111, which is much larger than the radius of the upper shaft of the stirring wheel 110. Therefore, when the U-shaped connecting rod 111 rotates, the shaft of the U-shaped connecting rod 111 pushes the lower end of the swing rod 109, so that the sliding groove at the upper end of the swing rod 109 slides on the water spraying pipe 108.

[0029] As shown in Figure 4 , the water spraying pipe 108 is provided with a rectangular sliding block, and the vertical surface of the rectangular sliding block is slidably connected with the sliding groove of the swing rod 109.

[0030] Specifically, the two ends of the water spraying pipe 108 are provided with connecting pipes connected with water channels in the side support plates 107 on both sides for conveying the cleaning liquid. The rectangular sliding block on the water spraying pipe 108 is specifically arranged on the connecting pipe and fixedly connected. When the lower end of the swing rod 109 is driven and the horizontal height of the swing rod 109 changes, the upper end of the swing rod 109 slides on the vertical plane of the rectangular sliding block of the water spraying pipe 108 due to the sliding groove. When the swing rod 109 moves horizontally, the water spraying pipe 108 can only be rotated and cannot move horizontally or vertically because the water spraying pipe 108 is rotatably arranged on the side support plate 107. Therefore, the sliding groove at the upper end of the swing rod 109 drives the rectangular sliding block to make the water spraying pipe 108 reciprocate. That is, when the lower end of the swing rod 109 rotates by 90 degrees from the lowest point, the upper end of the swing rod 109 drives the water spraying pipe 108 to swing by a certain angle, which is an acute angle. Through the continuous rotation of the lower end of the swing rod 109, the water spraying pipe 108 reciprocates left and right, so that the water sprayed by the spray head on the water spraying pipe 108 can reciprocate to improve the cleaning effect on the tea leaves.

[0031] As shown in Figure 4 , the two adjacent stirring wheels 110 are staggered and arranged at an angle of 60 degrees.

[0032] Specifically, each stirring wheel 110 is provided with three blades arranged uniformly. The adjacent stirring wheels 110 are connected by a U-shaped connecting rod 111. Through the staggered arrangement of the adjacent stirring wheels 110, when the blades move to the surface of the cleaning liquid, at this moment, there is a blade of the stirring wheel 110 between the two adjacent blades that has not moved to the surface of the cleaning liquid, so that there is a certain space between the two blades. When the cleaning liquid drives the blades to rotate, the cleaning liquid forms a vortex due to the resistance of the blades, so that the tea leaves on the surface of the cleaning liquid rotate and roll, etc., thereby improving the dispersion of the tea leaves and the contact between the tea leaves and the cleaning liquid, and achieving better cleaning effect.

[0033] As shown in Figure 2 , a plurality of water pumps 105 are fixedly arranged on the conveying pipeline 104 for driving the cleaning liquid to circulate.

[0034] Specifically, the cleaning liquid below the partition plate 115 in the cleaning tank 102 is pumped out by the water pump 105, then transported by the delivery pipeline 104, sprayed at the bottom of the feeding hopper 106, and then driven by the impact of the sprayed cleaning liquid to make the tea leaves accumulated at the bottom of the feeding hopper 106 enter the cleaning tank 102 through the slot at the right end of the bottom of the feeding hopper 106, and form impact and vortex disturbance when the tea leaves contact with the cleaning liquid in the cleaning tank 102, so that the tea leaves roll and spread on the left side of the cleaning tank 102, avoiding the adhesion between the tea leaves and the substandard cleaning effect of part of the tea leaves.

[0035] When the water pump 105 drives the cleaning liquid to circulate, the flow of the cleaning liquid will drive the blades of the stirring wheel 110, so that the plurality of stirring wheels 110 rotate according to the flow direction of the cleaning liquid. The right end of the partition plate 115 of the cleaning tank 102 is provided with a filter hole for filtering the upper cleaning liquid to avoid the impurities washed from the tea leaves entering the lower layer of the partition plate 115, and then avoiding the blockage of the water pump 105 or entering the next batch of circulating cleaning.

[0036] As shown in Figure 2 , the delivery pipeline 104 is provided with a filter screen at one end close to the cleaning tank 102 for filtering impurities. Specifically, the filter screen is used for further filtering to ensure the cleanliness of the cleaning liquid entering the delivery pipeline 104.

[0037] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A cleaning device for Cyclobalanopsis glauca tea processing, comprising a support frame (101), a cleaning tank (102), a discharge assembly (112), a water spraying assembly (113) and a blower (114) are fixedly arranged on the support frame (101), characterized in that: The jet pipe (103) is fixedly installed on the cleaning tank (102), the output end of the jet pipe (103) is connected with the output end of the air blower (114), the partition plate (115) is fixedly arranged on the cleaning tank (102), the output end of the jet pipe (103) is installed on the partition plate (115), the partition plate (115) is provided with filter holes, the conveying pipeline (104), the feeding hopper (106) and the side support plate (107) are fixedly arranged on the cleaning tank (102), the water spraying pipe (108) is rotatably arranged on the side support plate (107), a plurality of stirring wheels (110) are arranged on the cleaning tank (102), the stirring wheel (110) is provided with a plurality of groups of blades, the U-shaped connecting rod (111) is fixedly arranged between the adjacent two stirring wheels (110), the plurality of stirring wheels (110) and the U-shaped connecting rod (111) are linearly arrayed and rotatably arranged on the cleaning tank (102).

2. The cleaning device for processing Cyclocarya paliurus Batal. tea leaves according to claim 1, characterized in that: The swinging rod (109) is rotatably arranged on the U-shaped connecting rod (111), and the end of the swinging rod (109) close to the water spraying pipe (108) is provided with a sliding groove.

3. The cleaning device for processing Cyclocarya paliurus Batal. tea leaves according to claim 2, characterized in that: The water spraying pipe (108) is provided with a rectangular sliding block, and the vertical surface of the rectangular sliding block is slidably connected with the sliding groove of the swinging rod (109).

4. The cleaning device for processing Cyclocarya paliurus Batal. tea leaves according to claim 3, characterized in that: The adjacent two stirring wheels (110) are staggered, and the staggered angle is sixty degrees.

5. The cleaning device for processing Cyclocarya paliurus Batal. tea leaves according to claim 4, characterized in that: A plurality of water pumps (105) are fixedly arranged on the conveying pipeline (104) for circulating the cleaning liquid.

6. The cleaning device for processing Cyclocarya paliurus Batal. tea leaves according to claim 5, characterized in that: The conveying pipeline (104) is provided with a filter screen at one end close to the cleaning tank (102) for filtering impurities.

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