Copper wire rolling equipment
By designing a cleaning mechanism that combines brush bristles and adsorption pads with a dust extraction fan in the copper wire rolling equipment, the problem of dust dispersion was solved, achieving a highly efficient copper wire cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QIDONG RONGSHENG COPPER CO LTD
- Filing Date
- 2023-12-22
- Publication Date
- 2026-04-10
AI Technical Summary
In existing copper wire rolling machines, when the brush cleans the dust on the surface of the copper wire during the cleaning process, the dust is easily scattered, affecting the cleaning quality.
The design employs a combination of a first cleaning mechanism and a second cleaning mechanism, including brush bristles and an adsorption pad. Combined with a vacuum cleaner, the brush bristles remove dust, and the adsorption pad and vacuum cleaner prevent dust from scattering, thus achieving secondary cleaning.
It effectively prevents dust and debris from scattering, improves the cleaning effect of copper wire, and ensures cleaning quality.
Smart Images
Figure CN224101490U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of copper wire production, in particular to a copper wire calendering equipment. BACKGROUND
[0002] Copper wire refers to a wire drawn from a hot-rolled copper bar without annealing, which can be used for weaving, cables, copper brush filter screens, etc. The main use of copper wire is to play a conductive role, which is widely used in life. Because the conductivity of copper wire is a good product on the market, it is used in wire to conduct electricity. Copper wire has good conductivity and can be used to make wires, cables, etc. Secondly, copper wire can be used to make instruments, meters, etc. Anti-magnetic interference materials, and copper wire also has strong thermoplasticity. Under high temperature firing, many products can be easily made into tubular, strip-shaped and linear materials, and are widely used in industrial filtration, petroleum, chemical industry, printing, art industry, etc.
[0003] In the production process of copper wire, a copper wire calendering mechanism is needed. The copper wire calendering machine is a processing equipment that arranges two or more than two rollers in a certain form and presses and spreads copper wire into copper strip of a certain thickness at a certain temperature. Before calendering, the copper wire is wound on the unwinding device, and the outer surface directly contacts the outside world. Dust and impurities are easy to adhere to the outer surface of the copper wire. If it is not cleaned, it will cause defects in the copper strip produced by pressing and spreading, reducing the qualified rate of the produced copper strip.
[0004] In the implementation of the present application, the inventors found that at least the following problems exist in the prior art. The existing copper wire calendering mechanism adds a brush cleaning device during the conveying process of the copper wire. The brush is in abutment with the copper wire, and the dust on the surface of the copper wire is cleaned during the conveying process of the copper wire. However, while the brush cleans the dust and impurities on the copper wire, the dust is easy to scatter, which will cause the dust to fall on other positions of the copper wire, thereby affecting the cleaning quality of the copper wire. Therefore, a copper wire calendering equipment is proposed to solve the above-mentioned problems. CONTENT OF THE UTILITY MODEL
[0005] In view of the deficiencies of the prior art, the present application provides a copper wire calendering equipment, which has the advantages of good cleaning effect, etc. The problem that while the brush cleans the dust and impurities on the copper wire, the dust is easy to scatter is solved.
[0006] The application provides the following technical scheme: a copper wire calendering equipment, comprising a unwinding mechanism and an extrusion mechanism, a mounting rack is arranged between the unwinding mechanism and the extrusion mechanism, guide wire wheels are arranged on the mounting rack and the unwinding mechanism, a mounting table is welded to one side of the mounting rack close to the extrusion mechanism, a first cleaning box and a second cleaning box are arranged on the mounting table, a first cleaning mechanism for cleaning copper wire is arranged in the first cleaning box, and a second cleaning mechanism for cleaning copper wire is arranged in the second cleaning box.
[0007] The first cleaning mechanism comprises two first arc-shaped frames symmetrically arranged in the first cleaning box, a plurality of bristles abutting against the outer surface of the copper wire are fixedly installed between the two arc-shaped frames, a dust collecting box is fixedly installed outside the first cleaning box, a dust suction fan is fixedly installed outside the dust collecting box, an input pipe is fixed to the inner wall of the first cleaning box and fixedly communicated with the first cleaning box, and a suction nozzle is fixedly communicated with the outside of the input pipe.
[0008] The second cleaning mechanism comprises a second arc-shaped frame and two adsorption pads, the two adsorption pads are fixedly installed on the opposite sides of the second arc-shaped frame through bolts, and the two adsorption pads abut against the outer surface of the copper wire.
[0009] The first cleaning mechanism and the second cleaning mechanism are used in cooperation, dust and impurities cannot be scattered, the cleaning effect of the copper wire is improved, and the copper wire is cleaned well.
[0010] Further, the input end of the dust suction fan is fixedly communicated with the first cleaning box, and the plurality of bristles are annular and equidistantly distributed.
[0011] The plurality of annular and equidistantly distributed bristles can improve the cleaning effect of the copper wire.
[0012] Further, the two slide seats are fixedly installed between the inner walls of the two sides of the first cleaning box away from the dust suction fan, and the adsorption plate is slidably connected between the two slide seats.
[0013] The adsorption plate is installed through the two slide seats, dust and impurities can be blocked from entering the dust suction fan, and the service life of the dust suction fan is prolonged.
[0014] Further, the number of the first cleaning mechanisms is two, and the two first cleaning mechanisms are symmetrically distributed on the front and back surfaces of the first cleaning box.
[0015] The beneficial effect of the further scheme is that the two first cleaning mechanisms are symmetrically distributed, which further reduces the floating of dust and improves the cleaning of the copper wire.
[0016] Further, the number of suction nozzles in the first cleaning mechanism is several, and the several suction nozzles are vertically and equidistantly through the interiors of the two first arc-shaped frames.
[0017] The beneficial effect of the further scheme is that the suction nozzles are vertically and equidistantly distributed, which strengthens the suction of floating dust and prevents the floating of dust.
[0018] Further, the first arc-shaped frame and the two second arc-shaped frames are fixedly installed on one side, and the number of the elastic telescopic rods is sixteen, eight of which are arranged in the interiors of the first cleaning box and the second cleaning box.
[0019] The beneficial effect of the further scheme is that the elastic telescopic rods are installed, so that the bristles and the adsorbing pads are tightly in contact with the outer surface of the copper wire, thereby improving the cleaning of the copper wire.
[0020] Further, the first cleaning box and the second cleaning box are vertically distributed, and the two adsorbing pads have a certain elasticity.
[0021] The beneficial effect of the further scheme is that the first cleaning box is used for first cleaning of the copper wire, and the second cleaning box is used for second cleaning of the copper wire, thereby achieving the advantage of good cleaning effect.
[0022] Further, the Y-shaped frame is welded on one side of the unwinding mechanism, and the number of the wire guide wheels is three, and the three wire guide wheels are rotationally connected with the mounting frame and the Y-shaped frame.
[0023] The beneficial effect of the further scheme is that the wire guide wheels are installed, which facilitates the cooperation of the unwinding mechanism and the extrusion mechanism for calendering of the copper wire.
[0024] Compared with the prior art, the copper wire calendering equipment has the following beneficial effects:
[0025] 1. The copper wire calendering equipment is used in cooperation with the first cleaning mechanism and the second cleaning mechanism, which can prevent dust and sundries from floating and affecting the cleaning of the copper wire, and improve the cleaning effect of the copper wire, thereby achieving the advantage of good cleaning effect and solving the problem that dust is easily scattered while the brush cleans the dust and sundries on the copper wire during the conveying of the copper wire.
[0026] 2. The copper wire calendering equipment, through the installation of the elastic telescopic rod, makes the brush and the adsorption pad tightly abut with the outer surface of the copper wire, so as to improve the cleaning of the copper wire, through the installation of the adsorption plate, dust and impurities can be blocked from entering the inside of the dust collection fan. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is the structural front view of the present application;
[0028] Figure 2 is the structural sectional view of the first cleaning box of the present application;
[0029] Figure 3 is the structural sectional view of the second cleaning box of the present application;
[0030] Figure 4 is the structural sectional view of the dust collection box of the present application.
[0031] BRIEF DESCRIPTION OF DRAWINGS
[0032] 1. A winding mechanism; 2, an extrusion mechanism; 3, a mounting frame; 4, a wire guide; 5, a mounting table; 6, a first cleaning box; 7, a second cleaning box; 8, a first arc-shaped frame; 9, a brush; 10, a dust collection box; 11, a dust collection fan; 12, an input pipe; 13, a suction nozzle; 14, an elastic telescopic rod; 15, a second arc-shaped frame; 16, an adsorption pad; 17, an adsorption plate; 18, a sliding seat. DETAILED DESCRIPTION
[0033] Please refer to Figure 1 A copper wire calendering equipment, comprising a winding mechanism 1 and an extrusion mechanism 2, a mounting frame 3 is arranged between the winding mechanism 1 and the extrusion mechanism 2, and the mounting frame 3 and the winding mechanism 1 are both provided with wire guides 4, and a mounting table 5 is welded on one side of the mounting frame 3 close to the extrusion mechanism 2, and the mounting table 5 is provided with a first cleaning box 6 and a second cleaning box 7.
[0034] Among them, the first cleaning box 6 and the second cleaning box 7 are distributed before and after the cleaning box, and a Y-shaped frame is welded on one side of the outside of the winding mechanism 1, the number of wire guides 4 is three, and the three wire guides 4 are respectively connected with the mounting frame 3 and the Y-shaped frame. Through the installation of the wire guide 4, the winding mechanism 1 and the extrusion mechanism 2 are conveniently used in cooperation to carry out calendering processing on the copper wire.
[0035] It should be noted that the top of the first cleaning box 6 and the second cleaning box 7 can be detachably installed with an inspection cover, which is convenient for replacing and repairing the cleaning equipment. The winding mechanism 1 and the extrusion mechanism 2 both belong to the conventional technology known to the public in the prior art, so the specific structure and working principle thereof will not be described in detail herein.
[0036] Please refer to Figure 1 , Figure 2 and Figure 4In the embodiment, the first cleaning box 6 is internally provided with a first cleaning mechanism for copper wire cleaning, the first cleaning mechanism comprises two first arc-shaped frames 8 symmetrically arranged in the interior of the first cleaning box 6, and a plurality of brush hairs 9 abutting against the outer surface of the copper wire are fixedly installed between the two first arc-shaped frames 8, the exterior of the first cleaning box 6 is fixedly installed with a dust collecting box 10, the exterior of the dust collecting box 10 is fixedly installed with a dust suction fan 11, the inner wall of the first cleaning box 6 is fixedly installed with an input pipe 12, the input pipe 12 is fixedly communicated with the first cleaning box 6, and the exterior of the input pipe 12 is fixedly communicated with a suction nozzle 13.
[0037] It should be noted that the number of the first cleaning mechanism is two, and the two first cleaning mechanisms are symmetrically distributed on the front and back of the first cleaning box 6. The number of the suction nozzle 13 in the first cleaning mechanism is several, and the several suction nozzles 13 are vertically and equidistantly penetrated through the interiors of the two first arc-shaped frames 8. Through the vertically and equidistantly distributed suction nozzles 13, the suction of the scattered dust is strengthened, and the scattering of the dust is prevented.
[0038] The input end of the dust suction fan 11 is fixedly communicated with the input pipe 12, and the plurality of brush hairs 9 are annularly and equidistantly distributed. The two inner walls of the first cleaning box 6 away from the dust suction fan 11 are fixedly installed with sliding seats 18, and the two sliding seats 18 are slidingly connected with an adsorption plate 17. The adsorption plate 17 is installed through the two sliding seats 18, and a maintenance plate is detachably installed on the dust collecting box 10, so that the adsorption plate 17 can be easily disassembled and replaced and maintained. In use, the installation of the adsorption plate 17 can block the dust and impurities from entering the interior of the dust suction fan 11, thereby prolonging the service life of the dust suction fan 11.
[0039] Please refer to Figure 1 and Figure 3 In the embodiment, the interior of the second cleaning box 7 is provided with a second cleaning mechanism for copper wire cleaning; the second cleaning mechanism is composed of a second arc-shaped frame 15 and an adsorption pad 16, the number of the second arc-shaped frame 15 and the adsorption pad 16 is two, and the two adsorption pads 16 are fixedly installed on the opposite sides of the second arc-shaped frame 15 through bolts, and the two adsorption pads 16 abut against the outer surface of the copper wire.
[0040] The two first arc-shaped frames 8 and the two second arc-shaped frames 15 are fixedly installed with elastic telescopic rods 14 on one side away from each other, and the number of the elastic telescopic rods 14 is sixteen, eight elastic telescopic rods 14 in a group, respectively located in the interiors of the first cleaning box 6 and the second cleaning box 7. The left and right eight elastic telescopic rods 14 are fixedly connected with the inner walls of the first cleaning box 6 and the second cleaning box 7 through bolts.
[0041] It should be noted that the two adsorption pads 16 have a certain elasticity, which can better contact the surface of the copper wire.
[0042] The working principle of the above embodiment is:
[0043] By penetrating the copper wire through the first cleaning box 6 and the second cleaning box 7, when in use, the bristles 9 first brush off the dust and sundries on the copper wire, the dust suction fan 11 is started, at this time, the negative pressure is formed in the dust collection box 10, the dust and sundries brushed off are sucked into the dust collection box 10 through the suction nozzle 13 and stored, the dust and sundries are prevented from floating and affecting the cleaning of the copper wire, then the copper wire is further cleaned through the adsorption pad 16, and the cleaning effect of the copper wire is improved.
Claims
1. A copper wire calendering apparatus comprising an unwinding mechanism (1) and an extrusion mechanism (2), characterized in that: The mounting frame (3) is arranged between the unwinding mechanism (1) and the extrusion mechanism (2), the mounting frame (3) and the unwinding mechanism (1) are provided with wire guide wheels (4), the side of the mounting frame (3) close to the extrusion mechanism (2) is welded with a mounting table (5), the mounting table (5) is provided with a first cleaning box (6) and a second cleaning box (7), the first cleaning box (6) is internally provided with a first cleaning mechanism for copper wire cleaning, and the second cleaning box (7) is internally provided with a second cleaning mechanism for copper wire cleaning. The first cleaning mechanism comprises two first arc-shaped frames (8) symmetrically arranged in the first cleaning box (6), a plurality of brush hairs (9) in abutment with the outer surface of the copper wire are fixedly installed between the two first arc-shaped frames (8), a dust collecting box (10) is fixedly installed outside the first cleaning box (6), a dust suction fan (11) is fixedly installed outside the dust collecting box (10), an input pipe (12) is fixed on the inner wall of the first cleaning box (6) and fixedly communicated with the first cleaning box (6), and a suction nozzle (13) is fixedly communicated outside the input pipe (12). The second cleaning mechanism is composed of a second arc-shaped frame (15) and an adsorption pad (16), the number of the second arc-shaped frame (15) and the adsorption pad (16) is two, and the two adsorption pads (16) are fixedly installed on the opposite sides of the second arc-shaped frame (15) through bolts, and the two adsorption pads (16) are in abutment with the outer surface of the copper wire.
2. A copper wire calendering apparatus according to claim 1, characterized in that: The input end of the dust suction fan (11) is fixedly communicated with the input pipe (12), and the plurality of brush hairs (9) are annular and equidistantly distributed.
3. A copper wire calendering apparatus as claimed in claim 1, wherein: The two sides of the first cleaning box (6) away from the dust suction fan (11) are fixedly installed with sliding seats (18), and the two sliding seats (18) are slidingly connected with an adsorption plate (17).
4. A copper wire calendering apparatus according to claim 1, wherein: The number of the first cleaning mechanism is two, and the two first cleaning mechanisms are symmetrically distributed on the front and back of the first cleaning box (6).
5. A copper wire calendering apparatus according to claim 4, wherein: The number of the suction nozzles (13) in the first cleaning mechanism is several, and the several suction nozzles (13) are vertically and equidistantly penetrated into the interiors of the two first arc-shaped frames (8).
6. A copper wire calendering apparatus as defined in claim 1, wherein: The side away from the two first arc-shaped frames (8) and the two second arc-shaped frames (15) is fixedly installed with elastic telescopic rods (14), and the number of the elastic telescopic rods (14) is sixteen, and the sixteen elastic telescopic rods (14) are eight in a group and respectively located in the interiors of the first cleaning box (6) and the second cleaning box (7).
7. A copper wire calendering apparatus as defined in claim 1, wherein: The first cleaning box (6) and the second cleaning box (7) are distributed in front and back, and the two adsorption pads (16) have a certain elasticity.
8. A copper wire calendering apparatus as defined in claim 1, wherein: The side of the unwinding mechanism (1) is welded with a Y-shaped frame, the number of the wire guide wheels (4) is three, and the three wire guide wheels (4) are rotationally connected with the mounting frame (3) and the Y-shaped frame.