Pressure-resistant aluminum profile preparation die-casting device
By using a connecting cover and a shielding cover structure in the aluminum alloy die-casting device, the problem of poor sealing was solved, and uniform spraying and convenient cleaning of the release agent were achieved, thereby improving the forming accuracy and cleaning efficiency of the die-cast parts.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-10
AI Technical Summary
In the existing technology, the aluminum alloy die-casting device has poor sealing of the cleaning components, which makes it easy for the atomized release agent to disperse, affecting the uniformity of spraying and the difficulty of cleaning the device.
The system employs a connecting cover and a shielding cover structure, along with an atomizing nozzle and a hydraulic system, to ensure the sealing between the fixed mold and the moving mold. Rollers and limit rods assist in the movement of the shielding cover to prevent scratches, achieving uniform spraying of the release agent and convenient cleaning.
It achieves uniform spraying and sealing of the atomized release agent, preventing it from scattering, ensuring the molding accuracy of die-cast parts, simplifying the cleaning process, and reducing the risk of equipment contamination.
Smart Images

Figure CN224101797U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to die casting die technical field, concretely relates to anti -pressure aluminium profile preparation die casting device. BACKGROUND
[0002] Anti -pressure aluminium profile is a kind of aluminium alloy material with high strength, high compression resistance, by adding magnesium, silicon, copper and other alloy elements in aluminium alloy, it has higher strength and hardness, and aluminium profile preparation die casting production is a kind of production method that aluminium alloy material is made into various shape aluminium profiles by die casting process, its die casting flow is roughly as follows: aluminium alloy ingot is placed into the furnace and heated to melt, after refining, aluminium alloy liquid is poured into the compression chamber of die casting machine, die casting machine fills aluminium alloy liquid into the cavity of die casting mold by high speed and high pressure, fills the cavity in a short time and solidifies into shape.
[0003] The utility model discloses an aluminium alloy die casting device, including the case shell, the inner side wall one side of case shell is fixedly connected with the cavity fixed mould, the cavity fixed mould is set up with the cavity on the side away from the inner side wall of case shell, the lower side of cavity fixed mould is set up with the pipe cavity, one end of pipe cavity is connected with the stamping pipe, and the stamping pipe is set up in the outer side of case shell.The utility model has the advantages that: through the above-mentioned structure, when spraying release agent during aluminium alloy die casting, the atomized release agent that escapes can be captured and absorbed, the atomized release agent mixed in the air is avoided to be inhaled into the body, and great damage to the human body is avoided, in addition, the release agent can be concentrated and gathered, the release agent falling into the bottom of the device is avoided, the device is polluted, and cleaning is facilitated.
[0004] The prior art CN219112843U has many benefits in use, but still has the following problems: the sealing between the movable die and the fixed die of the cleaning assembly is poor, which causes the atomized release agent to easily escape between the movable die and the fixed die, and the suction method affects the diffusion trajectory of the atomized release agent between the movable die and the fixed die, affecting the uniformity of the atomized release agent adhered to the internal cavity of the movable die and the fixed die. UTILITY MODEL CONTENTS
[0005] In view of the problems in the prior art, the utility model provides an anti -pressure aluminium profile preparation die casting device.
[0006] The utility model discloses a technical scheme that solves its technical problem is anti -pressure aluminium alloy preparation die casting device, including the processing platform, the connecting cover, the shield cover and the sliding block, the processing platform one side outer wall installs the fixed mode, the fixed mode outer wall one side sliding installation has the movable mode, be provided with the connecting cover between the fixed mode and movable mode, the both sides outer wall of connecting cover all is provided with the shield cover, the inside of connecting cover is provided with atomizing nozzle, the both sides outer wall of connecting cover all symmetry installs the fixed base, the inside of fixed base is installed with the limiting rod, the both sides outer wall of shield cover upper and lower all screw connection has the support frame, the inside rotation of support frame has the gyro wheel.
[0007] Through adopting the above technical scheme, the atomizing nozzle can uniformly spray the mold release agent to the surface of the fixed mode and the movable mode before the die casting process, and the connecting cover cooperates with the shield cover to shield between the fixed mode and the movable mode, to ensure that the atomizing mold release agent is sealed between the fixed mode and the movable mode during the spraying process, so as to limit the spraying range, avoid the atomizing mold release agent from scattering, and ensure the spraying effect of the atomizing mold release agent on the inner wall of the movable mode and the fixed mode cavity. When the connecting cover is vertically moved by the hydraulic rod, the connecting cover and the shield cover can be moved between the fixed mode and the movable mode, and the gyro wheel can assist the movement of the shield cover to avoid scratching the fixed mode and the movable mode during the movement. The limiting rod provides limiting and guiding effect for the movement of the shield cover, ensuring the stability and accuracy of the movement of the shield cover.
[0008] Specifically, the hydraulic cylinder is installed on the outer wall of the processing platform away from the fixed mode, and is screw connected between the outer wall of the movable mode.
[0009] Through the above technical scheme, the hydraulic cylinder can drive the movable mode to move horizontally, so that the movable mode can accurately close and separate from the fixed mode, ensuring the smooth progress of the die casting process and the forming precision of the die casting part. The inclined design can assist the movement of the gyro wheel. When the gyro wheel moves vertically and contacts the inclined surface, the shield cover will move horizontally under the extrusion, which helps the smooth movement of the shield cover between the fixed mode and the movable mode.
[0010] Specifically, the fixed plate is screw connected to the upper end of the outer wall of the processing platform on one side, and the hydraulic rod is installed on the outer wall of the fixed plate on both sides.
[0011] Through the above technical scheme, the fixed plate ensures the stable position of the hydraulic rod, and the height and position of the connecting cover can be adjusted conveniently through the extension and retraction of the hydraulic rod.
[0012] Specific, the upper end of the atomizing nozzle wall both sides are equipped with connecting column, the connecting column and connecting cover inner wall upper end between screw connection, the upper end of the atomizing nozzle wall one side plug-in installation has the air pipe, the air pipe penetrates the connecting cover one end outer wall is equipped with flange.
[0013] By adopting the above technical scheme, the connecting column ensures the stability of the installation position of the atomizing nozzle, guarantees the uniformity and stability of the release agent spraying, and the air pipe can be connected with the release agent supply device through the flange, so that the external release agent supply device can transport the release agent to the inside of the atomizing nozzle through the air pipe, and the atomized release agent sprayed through the atomizing nozzle can be sprayed towards the mold cavity, realizing the spraying of the release agent in the mold cavity.
[0014] Specific, the outer wall of the shielding cover is adhesively fixed with a sealing gasket, the fixed mold and the movable mold are in contact with the sealing gasket, and the outer walls of the connecting covers on both sides are adhesively fixed with sealing rings, which are in contact with the inner walls of the shielding covers.
[0015] By adopting the above technical scheme, the two shielding covers can maintain the sealing between the fixed mold and the movable mold through the sealing gasket, and the sealing ring can maintain the sealing between the connecting cover and the shielding cover, so that when the connecting cover and the shielding cover are located between the fixed mold and the movable mold, the shielding and sealing between the fixed mold and the movable mold can be realized.
[0016] Specific, the outer wall of the shielding cover is adhesively fixed with a sealing gasket, the fixed mold and the movable mold are in contact with the sealing gasket, and the outer walls of the connecting covers on both sides are adhesively fixed with sealing rings, which are in contact with the inner walls of the shielding covers.
[0017] By adopting the above technical scheme, the nut can limit the sliding track of the sliding block outside the limiting rod, so that the shielding cover can accurately stay at the desired position, and the limiting rod cooperates with the sliding block to ensure the stability and smoothness of the horizontal track of the shielding cover.
[0018] Specific, the limiting rod is provided with a spring on the outside, and the sliding block is elastically connected between the spring and the fixed seat, the fixed seat is screw-connected between the outer wall of the connecting cover through the fixed pieces installed on the outer walls of the fixed seat on both sides.
[0019] By adopting the above technical scheme, the spring force holds the sliding block, which can ensure that the position of the sliding block outside the limiting rod is relatively stable, and during the vertical movement of the shielding cover, the roller can be extruded between the movable mold or the fixed mold, so that the shielding cover is away from the movable mold and the fixed mold, avoiding the shielding cover from contacting the movable mold or the fixed mold during movement.
[0020] The beneficial effects of the utility model are as follows:
[0021] (1) The anti-pressure aluminum profile preparation die casting device, the connecting cover cooperates with the shielding cover to realize shielding between the fixed mold and the movable mold, ensures sealing between the fixed mold and the movable mold in the atomization release agent spraying process, can limit the spraying range, avoids atomization release agent scattering, ensures the spraying effect of the atomization release agent on the inner wall of the movable mold and the fixed mold cavity, and the remaining atomization release agent falls into the lower end inside the connecting cover and the shielding cover, so that the device is not polluted, and the staff can conveniently concentrate on cleaning.
[0022] (2) The anti-pressure aluminum profile preparation die casting device, the roller can assist the shielding cover to move, so that the shielding cover is prevented from being scratched during movement, and the limiting rod provides limiting and guiding effects for the movement of the shielding cover, so that the stability and accuracy of the movement of the shielding cover are ensured. BRIEF DESCRIPTION OF DRAWINGS
[0023] The utility model is further described below in combination with the drawings and embodiments.
[0024] Figure 1 It is the processing platform structure main body schematic view of the utility model;
[0025] Figure 2 It is the connecting cover structure exploded view schematic view of the utility model;
[0026] Figure 3 It is the atomization nozzle structure exploded view schematic view of the utility model;
[0027] Figure 4 It is the fixed seat structure enlarged schematic view of the utility model;
[0028] Figure 5 It is the support frame structure enlarged schematic view of the utility model.
[0029] In the drawing: 1, processing platform; 11, fixed mold; 12, fixed plate; 13, hydraulic rod; 14, movable mold; 15, hydraulic cylinder; 2, connecting cover; 21, sealing ring; 22, atomization nozzle; 23, connecting column; 24, air pipe; 25, fixed seat; 26, fixed part; 27, limiting rod; 28, spring; 29, nut; 3, shielding cover; 31, sealing pad; 32, sliding block; 33, support frame; 34, roller. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0031] In order to save manpower and improve efficiency, as one embodiment of the utility model, as Figure 1 , Figure 2 ,Figure 3 , Figure 4 , Figure 5 As shown, the pressure-resistant aluminum profile die-casting device of this utility model includes a processing table 1, a connecting cover 2, a shielding cover 3, and a sliding block 32. A fixed mold 11 is installed on one outer wall of the processing table 1, and a moving mold 14 is slidably installed on one outer wall of the fixed mold 11. A connecting cover 2 is provided between the fixed mold 11 and the moving mold 14. Shielding covers 3 are provided on both outer walls of the connecting cover 2. Atomizing nozzles 22 are provided inside the connecting cover 2. Fixed seats 25 are symmetrically installed on both outer walls of the connecting cover 2. Limiting rods 27 are interference-fitted inside the fixed seats 25. Support frames 33 are screwed to the upper and lower outer walls of the shielding cover 3. Rollers 34 are rotatably installed inside the support frames 33. When the rollers 34 move outside the fixed mold 11 or the moving mold 14, they will not contact the mold cavity.
[0032] In use, the atomizing nozzle 22 can uniformly spray the release agent onto the surfaces of the fixed mold 11 and the moving mold 14 before the die casting process. The connecting cover 2, together with the shielding cover 3, can shield the fixed mold 11 and the moving mold 14, ensuring a seal between the fixed mold 11 and the moving mold 14 during the spraying of the atomized release agent. This limits the spraying range, prevents the atomized release agent from scattering, and ensures the spraying effect of the atomized release agent on the inner walls of the mold cavities of the moving mold 14 and the fixed mold 11. When the connecting cover 2 is pushed vertically by the hydraulic rod 13, it can move the connecting cover 2 and the shielding cover 3 between the fixed mold 11 and the moving mold 14. The roller 34 can assist the movement of the shielding cover 3, preventing the shielding cover 3 from scratching the fixed mold 11 and the moving mold 14 during the movement. The limiting rod 27 provides a limiting and guiding function for the movement of the shielding cover 3, ensuring the stability and accuracy of the movement of the shielding cover 3.
[0033] To drive movement, for example, such as Figure 1 As shown, a hydraulic cylinder 15 is installed on the outer wall of the processing table 1 on the side away from the fixed mold 11. The hydraulic cylinder 15 is connected to the outer wall of the moving mold 14 by screws. The upper and lower outer walls of the fixed mold 11 and the moving mold 14 are both designed with an inclined shape.
[0034] In use, the hydraulic cylinder 15 can drive the moving mold 14 to move horizontally, thereby enabling the moving mold 14 to accurately close and separate from the fixed mold 11, ensuring the smooth progress of the die casting process and ensuring the forming accuracy of the die casting. The inclined design can assist the movement of the roller 34. When the roller 34 moves vertically and contacts the inclined surface, the shield 3 is squeezed and will move horizontally, which helps the shield 3 to move smoothly between the fixed mold 11 and the moving mold 14.
[0035] To adjust the usage location, for example, such as Figure 1 As shown, a fixing plate 12 is screwed to the upper end of the outer wall of one side of the processing table 1. Hydraulic rods 13 are installed on both sides of the outer wall of the fixing plate 12. The lower end of the outer wall of the hydraulic rod 13 is screwed to the upper end of the outer wall of the connecting cover 2.
[0036] In use, the fixed plate 12 ensures the stability of the use position of the hydraulic rod 13, and the height and position of the connecting cover 2 can be conveniently adjusted through the extension and retraction of the hydraulic rod 13. The hydraulic rod 13 and the hydraulic cylinder 15 are controlled by an external hydraulic control system, and the extension and retraction of the push rod part of the hydraulic rod 13 and the hydraulic cylinder 15 can be controlled respectively.
[0037] In order to fix the use position, as shown in Figure 3 , the connecting column 23 is installed on the outer wall of the upper end of the atomizing nozzle 22, and is screwed between the inner wall of the connecting cover 2 and the upper end of the connecting column 23. The air pipe 24 is inserted and installed on one side of the outer wall of the upper end of the atomizing nozzle 22, and the flange is installed on the air pipe 24 penetrating through one end of the outer wall of the connecting cover 2.
[0038] In use, the connecting column 23 ensures the stability of the installation position of the atomizing nozzle 22, ensures the uniformity and stability of the release agent spraying, and the air pipe 24 can be connected with the release agent supply device through the flange. The external release agent supply device can transport the release agent to the inside of the atomizing nozzle 22 through the air pipe 24, and the atomized release agent sprayed through the atomizing nozzle 22 can be sprayed towards the mold cavity to realize the spraying of the release agent in the mold cavity.
[0039] In order to seal, as shown in Figure 2 , the sealing gasket 31 is bonded and fixed to one end of the outer wall of the shielding cover 3, and the fixed mold 11 and the movable mold 14 are in contact with the sealing gasket 31. The sealing ring 21 is bonded and fixed to the outer wall of the connecting cover 2 on both sides, and the sealing ring 21 is in contact with the inner wall of the shielding cover 3.
[0040] In use, the two shielding covers 3 can maintain the sealing between the fixed mold 11 and the movable mold 14 through the sealing gasket 31, and the sealing ring 21 can maintain the sealing between the connecting cover 2 and the shielding cover 3. Therefore, when the connecting cover 2 and the shielding cover 3 are located between the fixed mold 11 and the movable mold 14, the shielding and sealing between the fixed mold 11 and the movable mold 14 can be realized.
[0041] In order to control the moving track, as shown in Figure 4 , the sliding block 32 is installed on the outer wall of the shielding cover 3 in a rectangular array, the sliding block 32 is slidingly installed on the outer side of the limiting rod 27, the nut 29 is screwed on the outer wall of the limiting rod 27, and the nut 29 is in contact with the outer wall of the sliding block 32.
[0042] In use, the nut 29 can limit the sliding track of the sliding block 32 on the outer side of the limiting rod 27, so that the shielding cover 3 can accurately stay at the required position, and the limiting rod 27 cooperates with the sliding block 32 to ensure the stability and smoothness of the horizontal track of the shielding cover 3.
[0043] In order to keep the position relatively stable in use, for example, as shown in Figure 4 The spring 28 is arranged outside the limiting rod 27, and the sliding block 32 is elastically connected between the spring 28 and the fixed seat 25; the fixed seat 25 is screw-connected between the outer wall of the connecting cover 2 through the fixed members 26 arranged on the outer walls of the upper and lower sides of the fixed seat 25.
[0044] In use, the spring 28 elastically supports the sliding block 32, so that the position of the sliding block 32 outside the limiting rod 27 is relatively stable; during the vertical movement of the shielding cover 3, the roller 34 is first in contact with the inclined surface of the movable die 14 or the fixed die 11, and then rolls along the inclined surface, thereby driving the shielding cover 3 to move away from the movable die 14 and the fixed die 11, so that the shielding cover 3 is prevented from contacting the movable die 14 or the fixed die 11 during the movement; at this time, the spring 28 is in a compressed state, and when the upper and lower rollers 34 move to the corresponding upper and lower inclined surfaces, the spring 28 releases the elastic force to push the shielding cover 3 to move until the sealing gasket 31 is in contact with the outer walls of the movable die 14 and the fixed die 11, so that the shielding cover 3 cooperates with the connecting cover 2 to shield the gap between the movable die 14 and the fixed die 11; when the hydraulic rod 13 moves upward, the roller 34 and the shielding cover 3 repeat the above movement steps until the shielding cover 3 is separated from the movable die 14 and the fixed die 11.
[0045] In use, the hydraulic rod 13 on the fixed plate 12 is started to be elongated, thereby pushing the connecting cover 2 to move vertically downward, and the connecting cover 2 drives the shielding covers 3 on both sides to move together; the shielding cover 3 is assisted to move through the rollers 34 in the upper and lower supporting frames 33, and at the same time, the limiting rod 27 provides limiting and guiding for the movement of the shielding cover 3; when the roller 34 moves vertically and is in contact with the inclined surfaces on the upper and lower sides of the fixed die 11 and the movable die 14, the shielding cover 3 is extruded to move horizontally until it moves to between the fixed die 11 and the movable die 14; the spring 28 elastically pushes the shielding cover 3 to move, and the shielding cover 3 is in close contact with the fixed die 11 and the movable die 14 through the sealing gasket 31, thereby shielding the spraying range.
[0046] The mold release agent supply device is started to supply the mold release agent to the inside of the atomizing nozzle 22 through the air pipe 24; the mold release agent is atomized by the atomizing nozzle 22 and uniformly sprayed on the surfaces of the fixed die 11 and the movable die 14 and the inner walls of the mold cavities; and then the connecting cover 2 is driven by the hydraulic rod 13 to move upward to reset.
[0047] The hydraulic cylinder 15 is started to drive the movable die 14 to move horizontally and accurately close the fixed die 11, so that the molten aluminum alloy liquid is injected into the mold cavities formed by the fixed die 11 and the movable die 14; under the action of high pressure, the aluminum alloy liquid rapidly fills the mold cavities and is solidified to form a shape.
[0048] It should be noted that the utility model is anti - pressure aluminium alloy preparation die casting device, the utility model's components are all components known to those skilled in the art, and its structure and principle are known to those skilled in the art through technical manual or through conventional experimental method.
[0049] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A die casting apparatus for producing extruded aluminium profiles, characterised in that, The utility model provides a processing platform, including processing platform (1), connecting cover (2), shield cover (3) and sliding block (32), one side outer wall of processing platform (1) is installed with fixed mould (11), one side sliding installation of fixed mould (11) outer wall is with movable mould (14), be provided with connecting cover (2) between fixed mould (11) and movable mould (14), both sides outer wall of connecting cover (2) are provided with shield cover (3), the inside of connecting cover (2) is provided with atomizing nozzle (22), both sides outer wall of connecting cover (2) are installed with fixed seat (25) symmetry, the inside of fixed seat (25) is installed with limit rod (27) with interference, the upper and lower both sides outer wall of shield cover (3) are screw connected with support frame (33), the inside of support frame (33) is rotatably installed with gyro wheel (34).
2. The pressurized aluminum profile preparation die casting device according to claim 1, characterized in that, The utility model discloses a processing platform, including processing platform (1), connecting cover (2), shield cover (3) and sliding block (32), one side outer wall of processing platform (1) is installed with fixed mould (11), one side sliding installation of fixed mould (11) outer wall is with movable mould (14), be provided with connecting cover (2) between fixed mould (11) and movable mould (14), both sides outer wall of connecting cover (2) are provided with shield cover (3), the inside of connecting cover (2) is provided with atomizing nozzle (22), both sides outer wall of connecting cover (2) are installed with fixed seat (25) symmetry, the inside of fixed seat (25) is installed with limit rod (27) with interference, the upper and lower both sides outer wall of shield cover (3) are screw connected with support frame (33), the inside of support frame (33) is rotatably installed with gyro wheel (34).
3. The pressurized aluminum alloy die-casting apparatus according to claim 1, wherein The utility model discloses a processing platform, including processing platform (1), connecting cover (2), shield cover (3) and sliding block (32), one side outer wall of processing platform (1) is installed with fixed mould (11), one side sliding installation of fixed mould (11) outer wall is with movable mould (14), be provided with connecting cover (2) between fixed mould (11) and movable mould (14), both sides outer wall of connecting cover (2) are provided with shield cover (3), the inside of connecting cover (2) is provided with atomizing nozzle (22), both sides outer wall of connecting cover (2) are installed with fixed seat (25) symmetry, the inside of fixed seat (25) is installed with limit rod (27) with interference, the upper and lower both sides outer wall of shield cover (3) are screw connected with support frame (33), the inside of support frame (33) is rotatably installed with gyro wheel (34).
4. The pressurized aluminum alloy die-casting apparatus according to claim 1, wherein The utility model discloses a processing platform, including processing platform (1), connecting cover (2), shield cover (3) and sliding block (32), one side outer wall of processing platform (1) is installed with fixed mould (11), one side sliding installation of fixed mould (11) outer wall is with movable mould (14), be provided with connecting cover (2) between fixed mould (11) and movable mould (14), both sides outer wall of connecting cover (2) are provided with shield cover (3), the inside of connecting cover (2) is provided with atomizing nozzle (22), both sides outer wall of connecting cover (2) are installed with fixed seat (25) symmetry, the inside of fixed seat (25) is installed with limit rod (27) with interference, the upper and lower both sides outer wall of shield cover (3) are screw connected with support frame (33), the inside of support frame (33) is rotatably installed with gyro wheel (34).
5. The pressurized aluminum alloy die-casting apparatus according to claim 1, wherein The utility model discloses a processing platform, including processing platform (1), connecting cover (2), shield cover (3) and sliding block (32), one side outer wall of processing platform (1) is installed with fixed mould (11), one side sliding installation of fixed mould (11) outer wall is with movable mould (14), be provided with connecting cover (2) between fixed mould (11) and movable mould (14), both sides outer wall of connecting cover (2) are provided with shield cover (3), the inside of connecting cover (2) is provided with atomizing nozzle (22), both sides outer wall of connecting cover (2) are installed with fixed seat (25) symmetry, the inside of fixed seat (25) is installed with limit rod (27) with interference, the upper and lower both sides outer wall of shield cover (3) are screw connected with support frame (33), the inside of support frame (33) is rotatably installed with gyro wheel (34).
6. The pressurized aluminum alloy die-casting apparatus according to claim 1, wherein 7. The pressurized aluminum alloy die-casting apparatus according to claim 1, wherein
Citation Information
Patent Citations
Aluminum alloy die-casting device
CN219112843U