Automatic welding device for conductive assembly of sun shield
By designing an automated welding device, efficient and precise welding of the conductive components of the sunshade was achieved, solving the problems of manual welding errors and insufficient flexibility of existing devices, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI ZETA AUTO PARTS CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-10
AI Technical Summary
The welding quality of traditional sunshade conductive components is affected by the skill level of the operators. Manual welding has large errors, while automated devices are complex in structure and lack flexibility, and cannot adapt to sunshade conductive components of different shapes and sizes.
An automated welding device was designed, comprising a worktable, a sliding frame, a threaded rod, a gear rack, an electric push rod, and a monitoring camera. The device achieves precise three-dimensional positioning of the welding machine through motor drive, and combines a telescopic cylinder and an automated collection system for the unloading port to reduce manual intervention.
It improves welding quality and production efficiency, reduces human error and labor intensity, adapts to the welding needs of conductive components for sunshades of different shapes and sizes, and reduces the defect rate.
Smart Images
Figure CN224102139U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding equipment technical field, concretely is a sun shield conductive assembly automation welding device. BACKGROUND
[0002] In the production and manufacturing process of sun shield, the welding quality of conductive assembly is directly related to the electrical performance and overall quality of sun shield.
[0003] When the traditional sun shield conductive assembly adopts manual welding, the skill level and experience of the operator have a crucial influence on the welding quality. The welding methods and proficiency of different operators are different, resulting in uneven welding quality, which is difficult to ensure that the welding of each conductive assembly meets the high standard quality requirements. Moreover, long-time manual operation is easy to make the operator tired, further increasing the risk of welding failure, such as welding position deviation, welding not firm and the like. These problems not only affect the normal use of sun shield, but also may cause safety hazards. At the same time, the existing automatic welding device has limitations in the application of sun shield conductive assembly welding. The structure of part of the device is complex, and the operation difficulty is large. These devices have deficiencies in flexibility and cannot quickly and accurately adjust the position according to the different shapes and sizes of sun shield conductive assembly, resulting in a narrow application range. Therefore, we propose a sun shield conductive assembly automation welding device. SUMMARY
[0004] The utility model aims at providing a sun shield conductive assembly automation welding device to solve the problems in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A sun shield conductive assembly automation welding device, comprising a workbench, the bottom of the workbench is uniformly provided with a plurality of supports, characterized in that the top of the workbench is further provided with a mounting frame, a sliding frame is slidably arranged on the mounting frame through a slide rod, a threaded rod is rotatably arranged on the mounting frame, penetrates the sliding frame and is threadedly connected with the sliding frame, a rack is slidably arranged in the sliding frame, a driving gear is rotatably arranged in the sliding frame, and the driving gear and the rack are intermeshed, an electric push rod is arranged on the bottom of the rack through a support plate, a welding machine is arranged at the end of the telescopic arm of the electric push rod, a monitoring camera is further arranged on the electric push rod, and the monitoring camera is electrically connected with a processor and other electrical equipment through wires, a discharge port is further arranged on the workbench, and a collection box is further arranged at the bottom of the workbench.
[0007] As a further scheme of the present application, a mounting shell is further arranged on the rear side outer wall of the mounting frame, the threaded rod penetrates through the mounting shell and extends into the mounting shell, a worm wheel is arranged on the threaded rod through key connection, and a worm is further rotatably arranged on the mounting shell and meshes with the worm wheel.
[0008] As a further scheme of the present application, a baffle is further slidably arranged in the workbench, and a telescopic cylinder is further arranged in the workbench, with the telescopic arm end of the telescopic cylinder being connected with the baffle.
[0009] As a further scheme of the present application, a first motor is arranged on the outer wall of the sliding frame, and the power output shaft of the first motor is connected with the rotating shaft of the driving gear through a shaft coupling.
[0010] As a further scheme of the present application, a second motor is further arranged on the outer wall of the mounting shell, and the power output shaft of the second motor is connected with the worm through a shaft coupling.
[0011] As a further scheme of the present application, a protective net is further arranged in the collecting box.
[0012] Compared with the prior art, the present application has the following advantages:
[0013] The device drives the driving gear to rotate through the first motor, drives the electric push rod and the welding machine to move left and right through the rack, drives the worm and the worm wheel to rotate through the second motor, drives the sliding frame to move forward and backward through the threaded rod, and adjusts the height of the welding machine through the electric push rod, so that the accurate position adjustment of the welding machine in the three-dimensional space is realized, the welding position can be quickly and accurately positioned, the errors and unstable factors of manual welding are avoided, the welding quality is improved, the automatic operation reduces the manual intervention, the welding speed is accelerated, the production efficiency is greatly improved, and the demand of large-scale production can be met.
[0014] The workbench is provided with a discharging port, the baffle is driven to move by the telescopic cylinder to open the discharging port after welding, the staff can conveniently throw the welded assembly into the collecting box, the protective net in the collecting box can buffer and protect the falling assembly, the assembly is prevented from being damaged due to collision in the collecting process, the defective rate is reduced, the production benefit is improved, and the labor intensity and possible errors of manual collection are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a structural schematic view of the embodiment of the present application.
[0016] Fig. 2 It is a structural schematic view of the embodiment of the present application.
[0017] Fig. 3 It is a structural schematic view of the mounting frame in the embodiment of the present application.
[0018] Fig. 4 The structure schematic view of the embodiment of the utility model is shown in A.
[0019] Mark annotation: 1, workbench; 101, discharge port; 2, support; 3, mounting bracket; 4, sliding rod; 5, sliding bracket; 6, threaded rod; 7, driving gear; 701, first motor; 8, rack; 9, electric push rod; 10, welding machine; 11, monitoring camera; 12, baffle; 13, telescopic cylinder; 14, worm wheel; 15, worm; 16, second motor; 17, collection box; 18, protective net. DETAILED DESCRIPTION
[0020] The utility model will be combined with the drawings in the following embodiment, in the drawing or specification, similar or same part uses same sign, and in practical application, the shape, thickness or height of each component can be enlarged or reduced.Each embodiment listed by the utility model is only used to illustrate the utility model, and is not used to limit the range of the utility model.Any obvious modification or change made to the utility model does not deviate from the spirit and scope of the utility model.
[0021] Please refer to Figs. 1-4 In the embodiment of the utility model, a sun shield conductive assembly automatic welding device comprises a workbench 1, the bottom of the workbench 1 is uniformly provided with a plurality of supports 2, under the action of the support 2, the stability of the device in actual use is ensured.
[0022] The top of the workbench 1 is further provided with a mounting frame 3, a sliding frame 5 is slidably arranged on the mounting frame 3 through a sliding rod 4, a threaded rod 6 is rotatably arranged on the mounting frame 3, the threaded rod 6 penetrates through the sliding frame 5 and is threadedly connected with the sliding frame 5, at this time, rotating the threaded rod 6 can drive the sliding frame 5 to move forward and backward on the mounting frame 3, a rack 8 is slidably arranged in the sliding frame 5, the bottom of the rack 8 is provided with an electric push rod 9 through a support plate, the bottom of the telescopic arm of the electric push rod 9 is provided with a welding machine 10, at this time, under the action of the electric push rod 9, the height of the welding machine 10 can be adjusted, so that the welding work of the sunshade conductive assembly to be welded can be better performed, a driving gear 7 is further rotatably arranged in the sliding frame 5, the driving gear 7 and the rack 8 are in meshing relationship, at this time, rotating the driving gear 7 can drive the rack 8 to move left and right in the sliding frame 5, thereby driving the welding machine 10 to move left and right, so as to perform the welding work on the sunshade conductive assembly to be welded, a first motor 701 is arranged on the outer wall of the sliding frame 5, the power output shaft of the first motor 701 is connected with the rotating shaft of the driving gear 7 through a shaft coupling, at this time, the first motor 701 can be used to drive the driving gear 7 to rotate, a monitoring camera 11 is further arranged on the electric push rod 9, under the action of the monitoring camera 11, the part to be welded can be observed, and the generated results can be transmitted to the processor, and then the position of the welding machine 10 is adjusted through the electric push rod 9 and the rack 8.
[0023] A mounting shell is further arranged on the outer wall of the rear side of the mounting frame 3, the threaded rod 6 penetrates through the mounting shell and extends into the mounting shell, a worm wheel 14 is arranged on the threaded rod 6 through key connection, a worm gear 15 is further rotatably arranged on the mounting shell, the worm gear 15 and the worm wheel 14 are in meshing relationship, at this time, rotating the worm gear 15 can drive the threaded rod 6 to rotate through the worm wheel 14, thereby adjusting the forward and backward positions of the welding machine 10, and performing the welding work on the sunshade conductive assembly, a second motor 16 is further arranged on the outer wall of the mounting shell, the power output shaft of the second motor 16 is connected with the worm gear 15 through a shaft coupling.
[0024] A discharging port 101 is further arranged on the workbench 1, a baffle 12 is further slidably arranged in the workbench 1, a telescopic cylinder 13 is further arranged in the workbench 1, the telescopic arm of the telescopic cylinder 13 is connected with the baffle 12, a collecting box 17 is further arranged at the bottom of the workbench 1, after the welding is completed, the baffle 12 is moved by the telescopic cylinder 13, at this time, the welding sunshade conductive assembly can be thrown into the collecting box 17 by the worker, so as to complete the collection work of the sunshade conductive assembly, a protective net 18 is further arranged in the collecting box 17, under the action of the protective net 18, the sunshade conductive assembly that falls can be buffered to a certain extent, and can be protected to a certain extent.
[0025] In actual use, the way that the worker positions the welding position by monitoring the camera 11 is known to those skilled in the art, so the specific working mode and principle are not described in detail. The worker holds the conductive assembly to be welded, first, the camera 11 detects the conductive assembly held by the worker, and sends the result to the processor, analyzes the interface state by using the processor, drives the power output shaft of the second motor 16 to rotate the worm 15, the worm 15 meshes with the worm gear 14, and then drives the threaded rod 6 to rotate in the mounting shell. Since the threaded rod 6 is threadedly connected with the sliding frame 5, the sliding frame 5 will move back and forth along the mounting frame 3 under the guidance of the slide rod 4, so as to realize the position adjustment of the welding machine 10 in the front and back directions. The first motor 701 starts to work, and the power output shaft drives the driving gear 7 to rotate through the shaft coupling. The driving gear 7 meshes with the rack 8, so that the rack 8 moves left and right inside the sliding frame 5. The electric push rod 9 at the bottom of the rack 8 connected by the support plate also moves left and right, and the welding machine 10 at the end of the telescopic arm at the bottom of the electric push rod 9 also realizes movement in the left and right directions. The telescopic arm of the electric push rod 9 can adjust the height of the welding machine 10 to adapt to the welding requirements of different sunshading plate conductive assemblies. At the same time, the monitoring camera 11 arranged on the electric push rod 9 observes the welding position and transmits the image data to the processor. The processor controls the extension and retraction of the electric push rod 9 and the movement of the rack 8 according to the image information, and accurately adjusts the position of the welding machine 10.
[0026] After welding, the telescopic cylinder 13 inside the workbench 1 works, the telescopic arm drives the baffle 12 to move, opens the discharge port 101, and the worker can throw the welded sunshading plate conductive assembly into the collection box 17 at the bottom of the workbench 1. The protective net 18 in the collection box 17 plays a buffering protection role for the falling assembly, and the collection work of the assembly is completed.
[0027] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0028] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.
Claims
1. A sun visor conductive assembly automatic welding device, comprising a workbench (1), the bottom of the workbench (1) is uniformly provided with a plurality of supports (2), characterized in that, The top of the workbench (1) is further provided with a mounting rack (3), a sliding rack (5) is slidably arranged on the mounting rack (3) through a sliding rod (4), a threaded rod (6) is rotatably arranged on the mounting rack (3), the threaded rod (6) penetrates the sliding rack (5) and is threadedly connected with the sliding rack (5), a rack (8) is slidably arranged in the sliding rack (5), a driving gear (7) is rotatably arranged in the sliding rack (5), the driving gear (7) and the rack (8) are intermeshed, the bottom of the rack (8) is provided with an electric push rod (9) through a support plate, a welding machine (10) is arranged at the end of the telescopic arm of the electric push rod (9), a monitoring camera (11) is further arranged on the electric push rod (9), the monitoring camera (11) is electrically connected with a processor and other electrical equipment through wires, a discharge port (101) is further arranged on the workbench (1), and a collection box (17) is further arranged at the bottom of the workbench (1).
2. The sun visor conductive assembly automated welding apparatus of claim 1, wherein, The mounting rack (3) is further provided with a mounting shell on the outer wall of the rear side, the threaded rod (6) penetrates the mounting shell and extends into the mounting shell, a worm wheel (14) is arranged on the threaded rod (6) through key connection, and a worm (15) is rotatably arranged on the mounting shell, the worm (15) and the worm wheel (14) are intermeshed.
3. The sun visor conductive assembly automated welding apparatus of claim 1, wherein, The workbench (1) is further provided with a baffle (12) slidably arranged in the workbench (1), and a telescopic cylinder (13) is further arranged in the workbench (1), the telescopic arm of the telescopic cylinder (13) is connected with the baffle (12).
4. The sun visor conductive assembly automated welding apparatus of claim 1, wherein, The outer wall of the sliding rack (5) is provided with a first motor (701), and the power output shaft of the first motor (701) is connected with the rotating shaft of the driving gear (7) through a shaft coupling.
5. The sun visor conductive assembly automated welding apparatus of claim 2, wherein, The outer wall of the mounting shell is further provided with a second motor (16), and the power output shaft of the second motor (16) is connected with the worm (15) through a shaft coupling.
6. The sun visor conductive assembly automated welding apparatus of claim 1, wherein, The collection box (17) is further provided with a protective net (18) inside.