Welding head welding die
By designing a welding mold with an automatic mold closing and cooling mechanism, the problems of cumbersome operation and low welding efficiency in the existing technology have been solved, realizing a convenient and efficient welding process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU YONGCHENG MASCH CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-10
AI Technical Summary
Existing welding joint molds require additional clamps for fixation during use, which is cumbersome to operate, has low welding efficiency, and requires a long time for the welding material to solidify.
A welding mold for a fusion joint, comprising a main body and a cooling mechanism, was designed. The upper and lower molds are automatically closed by adjusting rods and threaded sleeves, and arc-shaped hollow pipes are set on both sides of the mold to allow cooling water to circulate, thereby rapidly cooling and solidifying the joint.
It enables rapid mold closing without additional fixtures, improving operational convenience, and rapidly cools down the temperature with cooling water, thus improving welding efficiency.
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Figure CN224102203U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable fusion joint technical field, concretely is a kind of fusion joint welding mould. BACKGROUND
[0002] The hot melting welding mode is a simple, efficient metal connection process, which uses the chemical reaction of metal compounds (welding powder) as heat source, and directly heats the welding body by the hot melting liquid generated by chemical reaction to form a certain shape and size in graphite mould. The hot melting welding process needs to use a special mould to fix the welding parts and hold the welding agent. The working principle is to put the copper stranded wire to be connected into the forming cavity of the mould, fix and clamp it, pour the welding agent into the combustion chamber of the mould, add the exothermic welding agent through the ignition port on the mould cover and ignite it. After the oxidation reaction of the welding agent is completed, the metal liquid above 2000 degrees is generated. The high-temperature metal liquid melts the part of the copper stranded wire butt joint. The mixture of the melted welding part material and the metal liquid solidifies to form a joint.
[0003] The existing fusion joint fusion mould mainly has the following disadvantages in use: an additional clamp is needed to fix the upper mould and the lower mould together, which is more troublesome and time-consuming and laborious during operation. In addition, after fusion, a long time is needed to wait for the welding material and the metal liquid to solidify, which affects the fusion efficiency. Therefore, there is room for improvement. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving one of the technical problems existing in prior art or related art.
[0005] Therefore, the utility model adopts the technical scheme: a fusion joint welding mould, comprising: main body mechanism and cooling mechanism, the main body mechanism includes bottom plate, lower mould fixed at the top end of bottom plate, support fixed at one side of the top end of bottom plate, movable piece movably sleeved on the support, upper mould fixed at the bottom end of movable piece and adjusting rod rotatably installed between support and bottom plate.
[0006] The movable piece includes sleeve sleeved on the support, fusion box fixed between opposite sleeves and threaded sleeve fixed on one side of fusion box.
[0007] First through hole passing through the lower mould is formed on the outer side of the lower mould, and second through hole passing through the upper mould is formed on the outer side of the upper mould.
[0008] The cooling mechanism includes arc-shaped hollow pipes fixed symmetrically on both sides of the lower mould and the upper mould, water inlet piece installed on one side of the bottom plate and communicated with one side of the arc-shaped hollow pipes, and drainage piece installed on the other side of the bottom plate and communicated with the other side of the arc-shaped hollow pipes.
[0009] The utility model discloses a further configuration in a preferable example can be: the adjusting rod includes the threaded rod of rotation installation between support and bottom plate and the bracelet fixed in threaded rod end, threaded rod passes through threaded bushing, and both interlock.
[0010] The utility model discloses a further configuration in a preferable example can be: the inside of the fusion splice box is provided with the fusion cavity, and the bottom end of the fusion cavity is communicated with the upper die inner cavity, and the cover plate is hingedly installed at the top end of the fusion splice box.
[0011] The utility model discloses a further configuration in a preferable example can be: the water inlet piece includes the water inlet pipe mouth fixed in the one side of bottom plate and the first hose of one end intercommunication water inlet pipe mouth and the other end connection one side arc empty pipe.
[0012] The utility model discloses a further configuration in a preferable example can be: the water outlet piece includes the water outlet pipe mouth fixed in the other side of bottom plate and the second hose of one end intercommunication water outlet pipe mouth and the other end intercommunication another side arc empty pipe.
[0013] Through adopting the above technical scheme, the utility model has obtained the beneficial effects that:
[0014] 1. In the utility model, the bottom plate is provided, and some fixed supports are arranged on the bottom plate, the lower die is fixed on the bottom plate, the movable sleeve is movably sleeved on the support, the movable sleeve is composed of the sleeve, the fusion splice box and the threaded bushing assembly, the upper die is fixed on the bottom end of the fusion splice box, and the adjusting rod is installed on the support, the adjusting rod passes through the threaded bushing, through the above arrangement, when using, the adjusting rod is rotated, the fusion splice box is driven to move upwards through the threaded bushing, that is, the upper die is driven to move upwards, the cable to be fused is placed into the lower die, the adjusting rod is reversely rotated, the fusion splice box is driven to move downwards through the threaded bushing, that is, the upper die can be driven to move downwards and be attached to the top end of the lower die, the mold closing is completed, the trouble that the additional clamp needs to be used for clamping and fixing when the fusion mold closes is avoided, the convenience during fusing is effectively improved, and the practicality is improved.
[0015] 2. In the utility model, the first through hole and the second through hole are respectively arranged in the annular array on the upper die and the lower die, the arc empty pipes are fixed on the two sides of the upper die and the lower die, the arc empty pipes are communicated with the first through hole or the second through hole, the water inlet pipe is installed on one side of the bottom plate and communicated with one side arc empty pipe, and the water outlet piece is installed on the other side of the bottom plate and communicated with the other side arc empty pipe, through the above arrangement, when injection molding is completed, the cooling water is sent into one side arc empty pipe through the water inlet piece, and then enters the first through hole and the second through hole, the cooling water flows in the first through hole and the second through hole, and the heat on the upper die and the lower die is taken away, that is, the fusion of the cable is rapidly cooled, the joint place welding material and metal liquid solidification can be rapidly solidified and formed, and the fusion efficiency is effectively improved. ACCURACY OF DRAWINGS
[0016] Figure 1A structure schematic view of the utility model;
[0017] Figure 2 Another view structure schematic view of the utility model;
[0018] Figure 3 A section view schematic view of the utility model;
[0019] Figure 4 The structure disassembly view of the utility model.
[0020] Reference signs:
[0021] 100, main body mechanism, 110, bottom plate, 120, lower mould, 121, first through hole, 130, support, 140, movable piece, 141, sleeve, 142, fusion box, 1421, fusion cavity, 1422, cover plate, 143, threaded sleeve, 150, upper mould, 151, second through hole, 160, adjusting rod, 161, threaded rod, 162, bracelet,
[0022] 200, cooling mechanism, 210, arc-shaped hollow pipe, 220, water inlet piece, 221, water inlet pipe, 222, first hose, 230, drainage piece, 231, drainage pipe, 232, second hose. Specific embodiments
[0023] In order to make the purpose, technical scheme and advantage of the utility model more clear and obvious, the utility model is further explained in detail below in combination with specific embodiments and referring to the drawings. It should be explained that, in the case of no conflict, the embodiments of the utility model and the features in the embodiments can be combined mutually.
[0024] Some embodiments of the utility model are described below in combination with the drawings,
[0025] Embodiment 1:
[0026] In combination with Figures 1-4 The embodiment provides a fusion joint welding mould, which comprises a main body mechanism 100 and a cooling mechanism 200.
[0027] The main body mechanism 100 comprises a bottom plate 110, a lower mould 120 fixed at the top end of the bottom plate 110, a support 130 fixed at one side of the top end of the bottom plate 110, a movable piece 140 movably sleeved on the support 130, an upper mould 150 fixed at the bottom end of the movable piece 140 and an adjusting rod 160 rotatably installed between the support 130 and the bottom plate 110.
[0028] The bottom plate 110 is used for fixing the lower mold 120 and the support 130, ensuring the stability of the overall structure, and the support 130 is composed of two round rods, the top ends of which are connected to each other, used for installing the movable part 140 and limiting the movement of the movable part 140.
[0029] The movable part 140 includes a sleeve 141 slidingly sleeved on the support 130, a welding box 142 fixed between the sleeve 141, and a threaded sleeve 143 fixed on one side of the welding box 142. The sleeve 141 is slidingly sleeved on the round rod, used for installing the welding box 142 and ensuring the stability of the welding box 142 during the up-down movement. The welding box 142 is used for filling welding agent and welding material, and a welding cavity 1421 is arranged in the welding box 142, which can fill the welding agent and the welding material. The bottom end of the welding cavity 1421 is communicated with the inner cavity of the upper mold 150, facilitating the high-temperature molten metal after the reaction to enter the inside of the upper mold 150 and the lower mold 120. A cover plate 1422 is hingedly installed at the top end of the welding box 142, used for closing the top end of the welding box 142 during the reaction of the welding agent, avoiding the flame from spraying out to cause harm to nearby personnel.
[0030] The adjusting rod 160 is used for adjusting the position of the movable part 140, including a threaded rod 161 rotatingly installed between the support 130 and the bottom plate 110, and a bracelet 162 fixed at the end of the threaded rod 161. The threaded rod 161 penetrates through the threaded sleeve 143 and is engaged with each other, so that when the user rotates the bracelet 162, the threaded rod 161 is driven to rotate. The rotation of the threaded rod 161 drives the threaded sleeve 143 to move. The movement of the threaded sleeve 143 drives the welding box 142 to move downward. The downward movement of the welding box 142 drives the upper mold 150 to move downward and abut on the top end of the lower mold 120, so that the upper mold 150 and the lower mold 120 complete the mold closing, avoiding the trouble of using additional clamps to fix the welding mold during the mold closing.
[0031] The cooling mechanism 200 is used for accelerating the solidification of the metal liquid at the joint, including arc-shaped hollow pipes 210 symmetrically fixed on both sides of the lower mold 120 and the upper mold 150, a water inlet part 220 installed on one side of the bottom plate 110 and communicated with one side of the arc-shaped hollow pipe 210, and a water outlet part 230 installed on the other side of the bottom plate 110 and communicated with the other side of the arc-shaped hollow pipe 210.
[0032] The first through hole 121 is opened on the outer side of the lower die 120 and passes through the lower die 120, and the outer side of the upper die 150 is provided with a second through hole 151 passing through the upper die 150, the first through hole 121 and the second through hole 151 are used for cooling water to pass through, the cooling water flows in the first through hole 121 and the second through hole 151, and the cooling water takes away the heat on the upper die 150 and the lower die 120, that is, the welded part of the cable is rapidly cooled, so that the joint part of the welding material and the metal liquid can be rapidly solidified and formed, and the first through hole 121 and the second through hole 151 are communicated with the arc-shaped hollow pipe 210 on both sides, through the arrangement, the arc-shaped hollow pipe 210 on one side can uniformly send the cooling water into each first through hole 121 or second through hole 151, and the cooling water after absorbing heat can be discharged from the arc-shaped hollow pipe 210 on the other side at the same time.
[0033] The water inlet part 220 is used for sending cooling water, and includes a water inlet pipe 221 fixed on one side of the bottom plate 110 and a first hose 222 connected to one side of the arc-shaped hollow pipe 210 at one end and connected to the water inlet pipe 221 at the other end, the water inlet pipe 221 is communicated with a tap water pipe, so that the cooling water can be conveniently introduced, and the first hose 222 is used for sending the cooling water into the arc-shaped hollow pipe 210 on one side.
[0034] The water outlet part 230 includes a water outlet pipe 231 fixed on the other side of the bottom plate 110 and a second hose 232 connected to the other side of the arc-shaped hollow pipe 210 at one end and connected to the water outlet pipe 231 at the other end, the water outlet pipe is used for discharging the cooling water after absorbing heat, and the second hose 232 is used for conveniently sending the cooling water after absorbing heat in the arc-shaped hollow pipe 210 on the other side into the water outlet pipe 231.
[0035] The working principle and use process of the utility model: when using, the cable needing to be fused is placed into the inner cavity of the lower die 120, the bracelet 162 is rotated to drive the threaded rod 161 to rotate, the threaded rod 161 rotates to drive the threaded sleeve 143 to move, the threaded sleeve 143 moves to drive the fusion box 142 to move downwards, the fusion box 142 moves downwards, the upper die 150 moves downwards and is attached to the top of the lower die 120, the upper die 150 and the lower die 120 complete the die closing, the cover plate 1422 at the top of the fusion box 142 is opened, the welding material and the welding flux are poured into the fusion cavity 1421 in the fusion box 142, the welding flux is ignited, the metal liquid above 2000 degrees is generated, the high-temperature metal liquid enters the forming cavity formed by the lower die 120 and the upper die 150, the copper stranded wire butt joint part is melted, the mixture of the melted welding material and the metal liquid is solidified to form a joint, after completion, the bracelet 162 is reversely rotated to drive the upper die 150 to move upwards, the cable can be taken out, in addition, during the metal liquid cooling process, one end of the water inlet 221 is connected with the water pipe, the cooling water enters the arc-shaped empty pipe 210 on one side through the water inlet 221 and the first hose 222, then enters the first through hole 121 and the second through hole 151, the cooling water flows in the first through hole 121 and the second through hole 151, carries away the heat on the upper die 150 and the lower die 120, the fusion part of the cable is rapidly cooled, the welding material and the metal liquid at the joint part can be rapidly solidified and formed, the cooling water absorbing heat enters the drainage part 230 through the arc-shaped empty pipe 210 on the other side to complete the discharge.
[0036] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, the scope of the utility model is defined by the claims and its equivalents.
Claims
1. A fusion joint welding die, comprising: The main body mechanism (100) and the cooling mechanism (200) are characterized in that the main body mechanism (100) comprises a bottom plate (110), a lower mold (120) fixed at the top end of the bottom plate (110), a support (130) fixed at one side of the top end of the bottom plate (110), a movable piece (140) movably sleeved on the support (130), an upper mold (150) fixed at the bottom end of the movable piece (140), and an adjusting rod (160) rotatably installed between the support (130) and the bottom plate (110). The movable piece (140) comprises a sleeve (141) slidably sleeved on the support (130), a fusion box (142) fixed between the sleeves (141), and a threaded sleeve (143) fixed on one side of the fusion box (142). A first through hole (121) passing through the lower mold (120) is formed on the outer side of the lower mold (120), and a second through hole (151) passing through the upper mold (150) is formed on the outer side of the upper mold (150). The cooling mechanism (200) comprises arc-shaped hollow pipes (210) symmetrically fixed on both sides of the lower mold (120) and the upper mold (150), a water inlet piece (220) installed on one side of the bottom plate (110) and communicating with one side of the arc-shaped hollow pipe (210), and a drain piece (230) installed on the other side of the bottom plate (110) and communicating with the other side of the arc-shaped hollow pipe (210).
2. A fusion joint welding die according to claim 1, wherein The adjusting rod (160) comprises a threaded rod (161) rotatably installed between the support (130) and the bottom plate (110), and a bracelet (162) fixed at the end of the threaded rod (161), the threaded rod (161) passes through the threaded sleeve (143), and the two are engaged with each other.
3. A fusion joint welding die according to claim 1, wherein The fusion box (142) is provided with a fusion cavity (1421) in the inside, the bottom end of the fusion cavity (1421) communicates with the inner cavity of the upper mold (150), and a cover plate (1422) is hingedly installed at the top end of the fusion box (142).
4. A fusion joint welding die according to claim 1, wherein The water inlet piece (220) comprises a water inlet pipe (221) fixed on one side of the bottom plate (110), and a first hose (222) communicating with the water inlet pipe (221) at one end and connected with one side of the arc-shaped hollow pipe (210) at the other end.
5. A fusion joint welding die according to claim 1, wherein The drain piece (230) comprises a drain pipe (231) fixed on the other side of the bottom plate (110), and a second hose (232) communicating with the drain pipe (231) at one end and communicating with the other side of the arc-shaped hollow pipe (210) at the other end.