Precise-positioning surface cover press-fitting machine

By introducing a buffer structure and fixing mechanism into the press-fitting machine, the problems of shearing of the mounting strip and deformation of plastic parts were solved, achieving a stable connection between the mounting strip and the plastic parts, and improving product quality and yield.

CN224102257UActive Publication Date: 2026-04-10DONGGUAN ZHIXING ELECTRONICS HARDWARE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN ZHIXING ELECTRONICS HARDWARE
Filing Date
2025-04-10
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

When pressing the mounting strip, the existing press-fitting machine is prone to shearing the mounting strip by shearing force or extruding and deforming the plastic base, resulting in a decrease in product yield.

Method used

A precise faceplate press-fitting machine was designed, employing a buffer-structured punch and auxiliary push rod. The bending deformation of the mounting strip is achieved through guide grooves and buffer surfaces, avoiding shear force damage, and the stability of the assembled parts is ensured through a fixing mechanism.

Benefits of technology

This improved the adhesion and fixation between the mounting strip and the plastic parts, preventing the mounting strip from breaking and the plastic parts from deforming, thus increasing the product yield.

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Abstract

The utility model belongs to the technical field of stamping, and particularly relates to an accurate-positioning surface cover press-fitting machine which comprises a workbench and a base arranged on the workbench, an installation seat is formed in the middle of the base and used for installing an assembly part, the installation seat is provided with a plurality of stamping grooves, and the stamping grooves are used for stamping the surface cover. The assembling part comprises a metal face cover and a plastic part installed at the bottom of the metal face cover, the metal face cover extends towards the plastic part to form a plurality of installation strips, the workbench is provided with a plurality of first driving parts and a plurality of punching rods around the base, guide grooves are formed in the top faces of the punching rods, auxiliary push rods are arranged in the guide grooves, and the auxiliary push rods are connected with the metal face cover. The extending directions of the guide grooves and the auxiliary push rods are the same as the extending directions of the punching rods, the first driving pieces are used for driving the corresponding punching rods to push the corresponding mounting strips to enter the corresponding punching grooves correspondingly, and the mounting strips are pressed to the bottom face of a plastic part through the auxiliary push rods. And the phenomenon that the mounting strip is broken or the mounting strip cannot be attached to the bottom of the plastic part is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to stamping technical field especially relates to a face cover press -fit machine of accurate positioning. BACKGROUND

[0002] With the increasing popularity of automobiles, people's requirements for the internal environment and riding experience of automobiles are also higher and higher, therefore, major automobile manufacturers have invested a lot of research and development efforts in the in-vehicle configuration such as in-vehicle seats, center consoles, audio systems, strive for perfection, improve the comfort of their products, and meet the personalized needs of users. The vehicle-mounted audio usually has a decorative cover installed on the outside, which is composed of a metal surface and a plastic base. The metal surface extends with several mounting bars, which usually need to be bent by a press-fit machine to connect the metal surface with the plastic base. The existing press-fit machine lacks a buffer structure for the stamping head, which causes the mounting bar to be easily cut by the shear force formed between the stamping rod and the bottom of the plastic base during stamping, or the plastic base to be deformed by extrusion, resulting in a decrease in the yield of the product. SUMMARY

[0003] The utility model aims at providing a face cover press -fit machine of accurate positioning, which aims to solve the technical problem that the mounting bar is easily cut by the shear force formed between the stamping rod and the bottom of the plastic base during stamping in the prior art, or the plastic base is deformed by extrusion, resulting in a decrease in the yield of the product.

[0004] To achieve the above-mentioned purpose, the utility model embodiment provides a face cover press -fit machine of accurate positioning, which comprises a workbench and a base provided on the workbench, a mounting seat is formed in the middle of the base for mounting an assembly, the mounting seat is provided with several stamping grooves, the assembly comprises a metal cover and a plastic part mounted on the bottom of the metal cover, the metal cover extends with several mounting bars towards the plastic part, the workbench is provided with several first driving members and several punch rods around the base, the top surface of the punch rod is provided with a guide groove, a secondary push rod is arranged in the guide groove, the extension direction of the guide groove and the secondary push rod is the same as the extension direction of the punch rod, each first driving member is used for driving the corresponding punch rod to push the corresponding mounting bar into the corresponding stamping groove, and the mounting bar is pressed on the bottom surface of the plastic part by the secondary push rod.

[0005] Preferably, the punch rod and the secondary push rod are provided with a buffer surface on the side close to the mounting seat, the buffer surface comprises a vertical part and an inclined surface, the inclined surface is arranged on the top of the vertical part, and the inclined surface is inclined away from the mounting seat from the top of the vertical part.

[0006] Preferably, the guide groove is outwardly opened through the inclined surface.

[0007] Preferably, the height of the top of the sub-push rod is higher than the height of the top of the punch rod.

[0008] Preferably, the workbench is provided with a plurality of sliding grooves, and the fixing mechanism comprises a plurality of clamps and a second driving member corresponding to each of the clamps, the second driving member being used to push the clamps to move in the sliding grooves towards or away from the mounting base.

[0009] Preferably, the clamp is provided with a limiting groove, and a screw rod is slidingly arranged in the limiting groove, the screw rod being vertically arranged on the bottom surface of the sliding groove, and the screw rod being limitedly slidingly matched with the top surface of the clamp.

[0010] Preferably, the top of each of the clamps is extended with a pressing portion above the mounting base, and the pressing portion is matched with the top surface of the mounting base to fix the assembled component.

[0011] Preferably, each of the sliding grooves is extended towards the center of the mounting base, and the extending direction of each of the sliding grooves is at a certain angle with the extending direction of an adjacent punch groove, so that when the second driving member pushes the clamp to hold the assembled component, the pressing portion is located above the punch groove.

[0012] The one or more technical solutions of the face cover press-fit machine with accurate positioning provided in the embodiments of the present application have at least one of the following technical effects:

[0013] In use, the assembled component is mounted on the mounting base, at this time, the mounting strip of the metal face cover of the assembled component is located in the punch groove, the punch rod is driven to move into the punch groove by the first driving member, in this process, one end of the punch rod first extrudes the lower section of the mounting strip, and the bottom end of the mounting strip is bent, the middle section of the mounting strip is slid into and slides on the bottom wall of the guide groove, until the middle section of the mounting strip is in contact with the sub-push rod and is extruded and deformed by the sub-push rod, the upper section of the mounting strip is bent and deformed towards the bottom of the plastic part, and finally the top surface of the sub-push rod is slidingly extruded with the mounting strip to realize the lamination and fixation with the bottom of the plastic part, thereby realizing good fixation effect and avoiding the phenomenon that the mounting strip is broken, the plastic base is extruded and deformed, or the mounting strip cannot be laminated with the bottom of the plastic part. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The overall structure schematic diagram of the face cover press-fit machine with accurate positioning provided in the embodiments of the present application is shown in the figure;

[0015] Figure 2 The use state diagram of the face cover press-fit machine with accurate positioning provided in the embodiments of the present application is shown in the figure;

[0016] Figure 3 The structure schematic diagram of A in the figure is shown in the figure; Figure 2 ​

[0017] Figure 4 The second use state diagram of the face cover press fitting machine with accurate positioning provided by the embodiment of the present application;

[0018] Figure 5 The Figure 4 The structural schematic view at B;

[0019] Figure 6 The cross-sectional view of the clamping buckle of the face cover press fitting machine with accurate positioning provided by the embodiment of the present application.

[0020] In the drawings, various reference signs represent:

[0021] 1 - workbench, 10 - assembly, 101 - metal face cover, 102 - plastic part, 103 - mounting strip, 11 - sliding groove, 2 - base, 21 - first driving part, 22 - punch rod, 23 - guide groove, 231 - auxiliary push rod, 24 - buffer surface, 241 - vertical part, 242 - inclined surface, 3 - mounting seat, 31 - stamping groove, 4 - fixing mechanism, 41 - clamping buckle, 411 - limiting groove, 412 - screw rod, 413 - pressing part, 42 - second driving part. DETAILED DESCRIPTION

[0022] The embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the embodiments of the present application, and cannot be understood as a limitation of the present application.

[0023] In the description of the embodiments of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0024] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0025] In the embodiments of the utility model, unless there are explicit provisions and limitations, the terms "mounting", "connecting", "connecting", "fixing" and other terms should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements or the interaction relationship between two elements. For ordinary skilled persons in the art, the specific meanings of the above terms in the embodiments of the utility model can be understood according to specific circumstances.

[0026] In an embodiment of the utility model, as shown in Figures 1-6 A face cover press fitting machine with accurate positioning is provided, which comprises a workbench 1 and a base 2 arranged on the workbench 1. A mounting seat 3 is formed in the middle of the base 2 and used for mounting an assembly 10. The mounting seat 3 is provided with a plurality of stamping grooves 31. The assembly 10 comprises a metal face cover 101 and a plastic part 102 mounted at the bottom of the metal face cover 101. The metal face cover 101 extends towards the plastic part 102 and is provided with a plurality of mounting strips 103. The workbench 1 is provided with a plurality of first driving members 21 and a plurality of punch rods 22 around the base 2. The top surface of the punch rod 22 is provided with a guide groove 23. A sub-push rod 231 is arranged in the guide groove 23. The extension directions of the guide groove 23 and the sub-push rod 231 are the same as the extension direction of the punch rod 22. Each first driving member 21 is used for driving the corresponding punch rod 22 to push the corresponding mounting strip 103 into the corresponding stamping groove 31. The mounting strip 103 is pressed on the bottom surface of the plastic part 102 through the sub-push rod 231.

[0027] Further, the punch rod 22 and the sub-push rod 231 are provided with a buffer surface 24 on the side close to the mounting base 3, the buffer surface 24 comprises a vertical part 241 and an inclined surface 242, the inclined surface 242 is arranged on the top of the vertical part 241, and the inclined surface 242 is inclined from the top of the vertical part 241 to the direction away from the mounting base 3. The guide groove 23 is open outward through the inclined surface 242. The top of the sub-push rod 231 is higher than the top of the punch rod 22. Specifically, in the installation process, the punch rod 22 is driven by the first driving member 21 to move towards the stamping groove 31, at this time, the inclined surface 242 of the buffer surface 24 of the punch rod 22 extrudes the lower section of the mounting strip 103, so that the lower section of the mounting strip 103 is attached to the buffer surface 24 of the punch rod 22, and gradually makes the middle section of the mounting strip 103 slide into the guide groove 23, when the middle section of the mounting strip 103 contacts with the buffer surface 24 of the sub-push rod 231, the upper section of the mounting strip 103 is pushed to bend and deform towards the bottom of the plastic part 102, finally, the top of the sub-push rod 231 is attached to the plastic part 102 by sliding and extruding the mounting strip 103, in addition, the mounting strip 103 can be constrained by the guide groove 23 during the deformation process, and the deformation of the mounting strip 103 occurs along the extension direction of the guide groove 23, so that the bending effect of the mounting strip 103 is better, and the protruding angle at the connection between the mounting strip 103 and the metal cover 101 is avoided when the mounting strip 103 deforms to other directions, thereby improving the product quality and the yield.

[0028] Further, the fixing mechanism 4 for fixing the assembly 10 is further included, the workbench 1 is provided with a plurality of sliding grooves 11, the fixing mechanism 4 includes a plurality of clamps 41 and a second driving member 42 corresponding to each of the clamps 41 respectively, the second driving member 42 is used to push the clamp 41 to move in the sliding groove 11 towards or away from the mounting seat 3. The clamp 41 is provided with a limiting groove 411, a screw rod 412 is slidably arranged in the limiting groove 411, the screw rod 412 is vertically arranged on the bottom surface of the sliding groove 11, and the nut part of the screw rod 412 is limitedly and slidably matched with the top surface of the clamp 41. The top of each of the clamps 41 extends a pressing part 413 above the mounting seat 3, and the pressing part 413 is matched with the top surface of the mounting seat 3 to fix the assembly 10. Each of the sliding grooves 11 extends to the center of the mounting seat 3, and the extension direction of each of the sliding grooves 11 has a certain angle with the extension direction of an adjacent one of the punching grooves 31, so that the pressing part 413 is located above the punching groove 31 when the second driving member 42 pushes the clamp 41 to clamp the assembly 10. Specifically, when installing, the assembly 10 is placed on the mounting seat 3, the clamp 41 is driven by the second driving member 42 to move towards the mounting seat 3, and finally the pressing part 413 is completely pressed on the top edge of the assembly 10. In this process, the pressing part 413 gradually moves above the mounting seat 3 and moves above the punching groove 31, so that the pressing part 413 fixes the position of the assembly 10 corresponding to the punching groove 31, avoids displacement of the assembly 10 during punching operation, and realizes better processing quality. In addition, in the process of moving the clamp 41 by the second driving member 42, the top surface of the clamp 41 slides with the nut part of the screw rod 412, which limits the clamp 41 and avoids the clamp 41 from being raised upward, so that better clamping effect is realized.

[0029] Working principle: when in use, the assembly 10 is installed on the mounting seat 3, at this time the installation strip 103 of the metal surface cover 101 of the assembly 10 is located in the punching groove 31, the punch rod 22 is driven by the first driving member 21 to move into the punching groove 31, in this process, one end of the punch rod 22 first extrudes the bottom end of the installation strip 103, and makes the bottom end of the installation strip 103 bent, so that the middle segment of the installation strip 103 slides into and slides on the bottom wall of the guide groove 23, until the middle segment of the installation strip 103 is in contact with the auxiliary push rod 231 and is extruded and deformed by the auxiliary push rod 231, so that the upper segment of the installation strip 103 is bent and deformed towards the bottom of the plastic part 102, and finally the top surface of the auxiliary push rod 231 is in sliding extrusion with the installation strip 103 to realize the fixed fit with the bottom of the plastic part 102, so that good fixing effect is realized, and the phenomenon that the installation strip 103 is broken or the installation strip 103 cannot be fitted with the bottom of the plastic part 102 is avoided.

[0030] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A face cover presser machine with accurate positioning, characterized in that: The utility model provides a workbench and the base of setting on the workbench, the middle part of base forms by mounting seat for installing assembly, the mounting seat is provided with a plurality of punch grooves, the assembly includes metal face cover and the plastic piece of installing with the bottom of metal face cover, metal face cover extends to a plurality of installation strips with the plastic piece, the workbench is provided with a plurality of first drive and a plurality of punch rod around the base, the top of punch rod is equipped with guide groove, the guide groove is equipped with vice push rod, the extension direction of guide groove, vice push rod is same with the extension direction of punch rod, each first drive is used to drive corresponding punch rod to push corresponding installation strip into corresponding punch groove, and installation strip is pressed to the bottom surface of plastic piece through vice push rod.

2. The precision positioning face cover press machine of claim 1, wherein: The punch rod, vice push rod are equipped with buffer surface on the side close to the mounting seat, the buffer surface includes vertical part and inclined plane, the inclined plane is arranged on the top of vertical part, and the inclined plane is inclined from the top of vertical part to the direction away from the mounting seat.

3. The precision positioning face cover press machine of claim 2, wherein: The guide groove is outwardly opened through the inclined plane.

4. The precision positioning face cover press machine of claim 2, wherein: The top height of vice push rod is higher than the top height of punch rod.

5. The precision positioning face cover press machine of claim 1, wherein: Further including the fixing mechanism for fixing assembly, the workbench is equipped with a plurality of sliding slots, the fixing mechanism includes a plurality of clamps and the second drive corresponding to each clamp respectively, and the second drive is used to push the clamp to move in the sliding slot to the direction close to or away from the mounting seat.

6. The precision positioning face cover press machine of claim 5, wherein: The clamp is equipped with limiting slot, and screw rod is slidably arranged in the limiting slot, the screw rod is vertically arranged on the bottom surface of sliding slot, and the screw cap portion of screw rod is limitedly slidably connected with the top surface of clamp.

7. The precision positioning face cover press machine of claim 5, wherein: The top of each clamp extends the pressing portion above the mounting seat, and the pressing portion is fixed with assembly in cooperation with the top surface of mounting seat.

8. The precision positioning face cover press machine of claim 7, wherein: Each sliding slot extends to the center of mounting seat, and the extension direction of each sliding slot has a certain angle with the extension direction of adjacent punch groove, so that the pressing portion is located above the punch groove when the second drive pushes the clamp to hold assembly.