Abrasive belt pressure device and sanding equipment thereof
By designing a sanding belt pressure device that includes an electric linear guide and detachable extrusion components, the problem of existing equipment being unable to sand both large flat plates and irregularly shaped plates is solved, achieving both versatility and high-efficiency sanding effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2026-04-10
AI Technical Summary
Existing sanding equipment cannot simultaneously and efficiently meet the sanding needs of large flat plates and irregularly shaped plates, resulting in a lack of versatility in its use.
A sanding belt pressure device was designed, including an electric linear guide, a moving frame, a lifting frame, a drive unit, an adjusting frame, and an extrusion component. Through the cooperation of the electric linear guide and the lifting frame, the device enables flexible movement and height adjustment of a large flat plate. The detachable extrusion component adapts to irregularly shaped plates, and the combination of the elastic telescopic component and the stable connection of the positioning rod ensures stable contact between the sanding belt and the plate.
It enables efficient sanding of large flat plates and irregularly shaped plates, expands the applicability of the equipment, and ensures the stability and efficiency of sanding operations.
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Figure CN224102598U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to mechanical technical field, especially a sand belt pressure device and sanding equipment thereof. BACKGROUND
[0002] When polishing the plate, it is usually necessary to apply pressure to make the sand belt fully contact with the plate to achieve good sanding effect.
[0003] In the prior art, the sanding operation is generally realized by applying pressure to the sand belt. However, the current sanding equipment is mostly divided into two categories: one is used for sanding large flat plate, which is suitable for plate with flat surface and large width range; the other is used for sanding special-shaped plate, which can process small-width flat plate or special-shaped plate with complex profile. These two types of equipment are adapted to different types of plates and have large differences in structural design, which results in that they do not have universality in actual use and cannot meet the high-efficiency sanding processing requirements of large flat plate and special-shaped plate. UTILITY MODEL CONTENT
[0004] The utility model aims at the above-mentioned problems existing in the prior art and provides a sand belt pressure device and sanding equipment, which have the characteristics of being capable of selectively sanding large flat plate and special-shaped plate at the same time.
[0005] The utility model can be realized by the following technical scheme:
[0006] A sand belt pressure device comprises:
[0007] An electric linear guide rail has a sliding block.
[0008] A moving frame is fixed on the sliding block.
[0009] A lifting frame is slidingly arranged on the moving frame.
[0010] A driving member is connected with the lifting frame and used to drive the lifting frame to move close to or away from the moving frame.
[0011] An adjusting frame is connected with the lifting frame through an elastic extension assembly.
[0012] An extrusion component is detachably connected with the adjusting frame, the extrusion component has an extrusion structure adapted to the surface shape of the plate, and the extrusion structure is used to contact the sand belt and make it abut against the plate surface.
[0013] In the above-mentioned sand belt pressure device, the driving member is a pneumatic cylinder.
[0014] In the sand belt pressure device, the elastic telescopic assembly comprises a plurality of slide rods and a plurality of springs, the slide rods are fixed on the adjusting frame, the lifting frame is provided with guide holes, the slide rods are inserted into the guide holes and can slide, and the springs are sleeved on the slide rods and abut against the lifting frame and the adjusting frame at two ends.
[0015] In the sand belt pressure device, the end of the slide rod is fixed with a limiting part, the slide rod passes through the guide hole, and the limiting part can abut against the lifting frame to limit the slide rod from being separated from the guide hole.
[0016] In the sand belt pressure device, the adjusting frame is provided with a mounting part, a through hole is formed in the mounting part, a mounting sliding groove is further arranged on the mounting part, and the through hole is arranged in the middle of the mounting sliding groove; a positioning rod is inserted into the through hole, the positioning rod is connected with the mounting part through a tension spring, the lower end of the positioning rod passes through the through hole, a sliding part matched with the mounting sliding groove is arranged on the extrusion part, a positioning hole is formed in the sliding part, and the positioning rod can be inserted into the positioning hole.
[0017] In the sand belt pressure device, the end of the positioning rod away from the extrusion part is provided with a pull ring.
[0018] In the sand belt pressure device, the extrusion structure is made of wear-resistant material.
[0019] In the sand belt pressure device, the wear-resistant material is any one of alloy steel, high manganese steel, polymeric ceramic composite material and silicon nitride.
[0020] In the sand belt pressure device, the moving direction of the moving frame is perpendicular to the lifting direction of the lifting frame.
[0021] A sanding device comprises:
[0022] The sand belt pressure device is provided with an extrusion part capable of abutting against the sand belt to make the sand belt adhere to the plate, the conveying belt device is arranged below the sand belt and is perpendicular to the conveying direction of the conveying belt device and the movement direction of the sand belt, and the conveying belt device is used for conveying the plate.
[0023] Compared with the prior art, the sand belt pressure device has the following advantages:
[0024] The device can be used for sanding large flat plate materials, can be moved flexibly and the height can be adjusted accurately on a large flat plate by means of the cooperation of the electric linear guide rail and the lifting frame, and can replace the extrusion part at any time to realize high-quality sanding of special-shaped plate materials, effectively solve the problem that the existing device cannot consider different types of plate materials, and greatly expand the application range of the device. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a structural schematic diagram in the application;
[0026] Figure 2 is Figure 1 is a sectional view of A-A position in the application;
[0027] Figure 3 is a sectional view after the adjusting frame is taken off in the application;
[0028] Figure 4 is a schematic diagram of another case of the extrusion component in the application;
[0029] Figure 5 is a structural schematic diagram of the sanding device in the application;
[0030] in the figure,
[0031] 100, sand belt; 200, conveying belt device; 300, sand belt pressure device;
[0032] 2, electric linear guide; 21, sliding block;
[0033] 3, moving frame;
[0034] 4, lifting frame;
[0035] 5, driving piece;
[0036] 6, adjusting frame; 61, mounting part; 611, through hole; 612, mounting sliding slot; 62, positioning rod; 621, pull ring; 63, tension spring;
[0037] 7, extrusion component; 71, sliding part; 711, positioning hole; 72, extrusion structure;
[0038] 8, elastic telescopic assembly; 81, sliding rod; 811, limiting part; 82, spring. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the application.
[0040] As Figures 1 to 3As shown, a sand belt pressure device 300 comprises: an electric linear guide rail 2, a moving frame 3, a lifting frame 4, a driving part 5, an adjusting frame 6, a pressing part 7, the electric linear guide rail 2 has a sliding block 21; the moving frame 3 is fixed on the sliding block 21; the lifting frame 4 is slidingly arranged on the moving frame 3; the driving part 5 is connected with the lifting frame 4, and is used to drive the lifting frame 4 to move close to or away from the moving frame 3; the adjusting frame 6 is connected with the lifting frame 4 through an elastic telescopic assembly 8; the pressing part 7 is detachably connected with the adjusting frame 6, and the pressing part 7 has a pressing structure 72 which is adapted to the surface shape of the plate material, and the pressing structure 72 is used to contact the sand belt 100 and make the sand belt 100 abut against the surface of the plate material.
[0041] In this application, in the case of large flat plate material, after the electric linear guide rail 2 is powered on and started, the sliding block 21 starts to move. Since the moving frame 3 is fixed on the sliding block 21, the moving frame 3 will move along with the sliding block 21 on the electric linear guide rail 2 to adjust the position in the horizontal direction. Through the telescopic movement of the driving part 5, the lifting frame 4 is driven to slide on the moving frame 3 in the vertical direction, so as to adjust the height of the lifting frame 4. The pressing structure 72 of the pressing part 7 can contact the sand belt 100 and press the sand belt 100 against the surface of the plate material. Through the continuous back-and-forth movement of the pressing part 7, the surface of the large flat plate material can be polished.
[0042] The elastic telescopic assembly 8 can play a buffering role.
[0043] The pressing part 7 and the adjusting frame 6 are detachably connected. When the pressing part 7 is worn or needs to be replaced by a different type to adapt to different plate materials, for example, the flat plate is replaced by a special-shaped plate, the pressing part 7 can be conveniently and quickly detached from the adjusting frame 6 for replacement.
[0044] According to the width of the plate material, the moving direction of the moving frame 3 driven by the electric linear guide rail 2 can be adjusted. In the case of special-shaped plate material, the electric linear guide rail 2 remains in a state of not moving.
[0045] The device can not only polish the large flat plate material, but also can be flexibly moved and accurately adjusted in height on a large area of flat plate by the cooperation of the electric linear guide rail 2 and the lifting frame 4. In addition, the pressing part 7 can be replaced at any time, so as to realize high-quality sanding of special-shaped plate material. The device effectively solves the problem that the existing equipment cannot consider different types of plate materials, and greatly expands the application range of the device.
[0046] Specifically, the driving part 5 is a pneumatic cylinder. In addition, a push rod motor can also be selected as an alternative, but the pneumatic cylinder has a lower cost, so the pneumatic cylinder is preferred.
[0047] Specifically, the elastic telescopic assembly 8 comprises a plurality of sliding rods 81 and a plurality of springs 82, the sliding rods 81 are fixed on the adjusting frame 6, the lifting frame 4 is provided with guide holes, the sliding rods 81 are inserted into the guide holes and can slide, and the springs 82 are sleeved on the sliding rods 81 and abut against the lifting frame 4 and the adjusting frame 6 at both ends.
[0048] The plurality of sliding rods 81 work cooperatively with the springs 82, so that the elastic telescopic assembly 8 has excellent buffering performance, and a positioning function is started, so that the elastic telescopic assembly 8 can only be lifted.
[0049] Specifically, the end of the sliding rod 81 is fixed with a limiting part 811, the sliding rod 81 passes through the guide hole, and the limiting part 811 can abut against the lifting frame 4 to limit the sliding rod 81 from disengaging from the guide hole.
[0050] During the operation of the device, due to the high-speed operation of the abrasive belt 100 and the cooperative movement of the parts of the device, unstable factors such as vibration and impact may occur, and the limiting part 811 can limit the guide rod from disengaging.
[0051] Specifically, the adjusting frame 6 is provided with a mounting part 61, a through hole 611 is formed in the mounting part 61, and a mounting sliding groove 612 is further arranged on the mounting part 61, and the through hole 611 is arranged in the middle of the mounting sliding groove 612; a positioning rod 62 is inserted into the through hole 611, and the positioning rod 62 is connected with the mounting part 61 through a tension spring 63, so that the lower end of the positioning rod 62 passes through the through hole 611, the sliding part 71 matched with the mounting sliding groove 612 is arranged on the extrusion component 7, the positioning hole 711 is formed in the sliding part 71, and the positioning rod 62 can be inserted into the positioning hole 711.
[0052] Under the action of the tension spring 63, the positioning rod 62 always has a tendency to be inserted downward into the positioning hole 711, so that the connection between the extrusion component 7 and the adjusting frame 6 is stable, and in the process of high-speed operation of the abrasive belt 100 for polishing the plate, a large friction force and vibration will be generated, and this stable connection mode can effectively resist these external forces, so that the extrusion component 7 will not be displaced or loosened, and the abrasive belt 100 can always be attached to the surface of the plate at a correct angle and pressure, so that stable and efficient sanding work is maintained.
[0053] When the extrusion component 7 needs to be replaced, the positioning rod 62 is only needed to be pulled out, and then the extrusion component 7 is slid out, and then another extrusion component is slid and assembled in the mounting sliding groove 612 until the positioning rod 62 is inserted into the positioning hole 711.
[0054] Further, the positioning hole 711 is matched with the diameter size of the positioning rod 62, so as to limit the movement of the extrusion component 7.
[0055] Specifically, the end of the positioning rod 62 away from the extrusion component 7 is provided with a pull ring 621.
[0056] The setting of the pull ring 621 provides a convenient gripping force point for an operator, when the extrusion part 7 needs to be disassembled, the operator does not need to use additional tools to pull the positioning rod 62, only needs to hook the pull ring 621 with fingers, and the positioning rod 62 can be easily pulled up to make the positioning rod 62 disengage from the positioning hole 711.
[0057] Specifically, the extrusion structure 72 is made of wear-resistant material, and the wear-resistant material is any one of alloy steel, high manganese steel, polymer ceramic composite material and silicon nitride.
[0058] Specifically, the moving direction of the moving frame 3 is perpendicular to the lifting direction of the lifting frame 4.
[0059] As shown in Figure 4 A sanding device, comprising:
[0060] The sand belt 100, the conveying belt device 200 and the sand belt pressure device 300, the extrusion part 7 of the sand belt pressure device 300 can abut on the sand belt 100, so that the sand belt 100 is attached to the plate, the conveying belt device 200 is arranged below the sand belt 100, and the conveying direction of the conveying belt device 200 is perpendicular to the movement direction of the sand belt 100, and the conveying belt device 200 is used for conveying the plate.
[0061] In the application, the conveying belt device 200 is started, the plate is placed on the conveying belt, moves according to the set conveying direction, the sand belt pressure device 300 starts to work, the electric linear guide rail 2 adjusts the horizontal position of the adjusting device, the driving part 5 drives the lifting frame 4 to adjust the height, and the extrusion part 7 approaches the sand belt 100,
[0062] The extrusion structure 72 of the extrusion part 7 abuts on the sand belt 100, and the sand belt 100 is tightly attached to the surface of the plate, the sand belt 100 is driven by the motor and other driving mechanisms to rotate at high speed, and the surface of the plate is polished, along with the continuous conveying of the conveying belt, the sand belt 100 continuously polishes the surface of the passing plate, and the continuous sanding operation is realized.
[0063] It should be noted that all directional indications, such as up, down, left, right, front, back, etc., in the embodiments of the utility model are used only for explaining the relative position relationship, movement condition, etc.
[0064] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description and cannot be understood as indicating or implying the relative importance of the technical features or implying the number of the technical features indicated. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. Meanwhile, the meaning of "and / or" appearing in the whole text is that it includes three schemes, for example, "A and / or B" includes A scheme, or B scheme, or A and B schemes are satisfied at the same time. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of the person skilled in the art, when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, nor is it within the protection scope required by the present application.
[0065] The above components are all general standard components or components known to those skilled in the art, and the structure and principle thereof can be known by those skilled in the art through technical manual or through conventional experimental methods.
[0066] The specific embodiments described herein are merely illustrative of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the present application or exceed the scope defined by the appended claims.
Claims
1. A belt pressure device (300) characterized by, The utility model relates to a sand belt pressure device, including: Electric linear guide (2), electric linear guide (2) have slider (21); Mobile frame (3), mobile frame (3) are fixed on slider (21); Lifting frame (4), lifting frame (4) are arranged on mobile frame (3) and slide; Driving part (5), driving part (5) are connected with lifting frame (4), are used for driving lifting frame (4) to be close to or away from mobile frame (3); Adjusting frame (6), adjusting frame (6) are connected with lifting frame (4) through elastic telescopic component (8); Extrusion part (7), extrusion part (7) are detachably connected with adjusting frame (6), and extrusion part (7) have extrusion structure (72) of adapting board material surface shape, and extrusion structure (72) are used for contacting sand belt (100) and make it resist in board material surface.
2. The abrasive belt pressure device (300) according to claim 1, characterized in that Driving part (5) is air cylinder.
3. The abrasive belt pressure device (300) according to claim 1, characterized in that Elastic telescopic component (8) include several slide rods (81) and several springs (82), the slide rod (81) is fixed on adjusting frame (6), and the lifting frame (4) is equipped with guide hole, the slide rod (81) is inserted into the guide hole and can slide, and the spring (82) is set on the slide rod (81) and two ends are respectively abutted on lifting frame (4) and adjusting frame (6).
4. The abrasive belt pressure device (300) according to claim 3, characterized in that The end of the slide rod (81) is fixed with a limiting portion (811), the slide rod (81) passes through the guide hole, and the limiting portion (811) can abut against the lifting frame (4) to limit the slide rod (81) from disengaging the guide hole.
5. The abrasive belt tensioning device (300) of claim 1, wherein, The adjusting frame (6) has a mounting portion (61) with a through hole (611) and a mounting sliding groove (612) disposed thereon, and the through hole (611) is disposed in the middle of the mounting sliding groove (612). A positioning rod (62) is inserted into the through hole (611), and the positioning rod (62) is connected to the mounting portion (61) by a tension spring (63) so that the lower end of the positioning rod (62) passes through the through hole (611). The extrusion part (7) is provided with a sliding portion (71) matching the mounting sliding groove (612), and the sliding portion (71) is provided with a positioning hole (711). The positioning rod (62) can be inserted into the positioning hole (711).
6. The abrasive belt pressure device (300) according to claim 5, characterized in that The end of the positioning rod (62) away from the extrusion part (7) is provided with a pull ring (621).
7. The abrasive belt tensioning device (300) of claim 5, wherein, The extrusion structure (72) is made of wear-resistant material.
8. The abrasive belt tensioning device (300) according to claim 7, characterized in that The wear-resistant material is any one of alloy steel, high manganese steel, polymeric ceramic composite material, and silicon nitride.
9. A sanding apparatus characterized by, The utility model relates to a sand belt pressure device, including: Sand belt (100), conveying belt device (200) and the sand belt pressure device (300) of any one of claims 1-8, the extrusion part (7) of sand belt pressure device (300) can abut on sand belt (100) to make sand belt (100) fit board material, and conveying belt device (200) is arranged below sand belt (100), and the conveying direction of conveying belt device (200) is perpendicular to the movement direction of sand belt (100), and conveying belt device (200) is used to convey board material.