Battery pack supporting bottom vibration tool
The battery pack support vibration fixture, made of plastic positioning blocks and with an adjustable mounting bracket, solves the problems of low installation efficiency and battery pack wear associated with traditional fixtures. It enables rapid positioning and adaptability to multiple sizes, ensuring the accuracy of test results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN CONTACT ELECTRICAL TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional battery pack vibration testing fixtures are inefficient to install, cumbersome to operate, and rigid clamps may cause wear or damage to the battery pack surface, affecting the accuracy of test results.
The design incorporates positioning blocks made of plastic and adjustable mounting brackets. Driven by a motor, it enables rapid positioning and limiting of the battery pack, avoiding direct contact, friction, and compression, and is suitable for battery packs of different sizes.
It improves test preparation efficiency, enhances the versatility and applicability of tooling, protects the appearance of the battery pack, and ensures the accuracy of test results.
Smart Images

Figure CN224102796U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to battery processing technical field, concretely relates to a battery package bottoming vibration tool. BACKGROUND
[0002] In the research and development, production and certification process of the battery pack, the vibration test is needed to simulate the actual driving bump, impact and other working conditions to evaluate the structural strength, connection reliability and stability of the internal components (such as the battery cell, BMS and cooling system).
[0003] The traditional vibration tool usually uses bolts, pressing plates and other fasteners to rigidly fix the four edges of the battery pack. Although this method can provide certain constraints, it has low installation efficiency and is complicated to operate. Specifically, the battery pack is large in size and heavy in weight, and the bolts need to be tightened or the clamps need to be installed at multiple positions during fixing, and the same needs to be gradually loosened during disassembly, resulting in long test preparation time and affecting the overall detection efficiency.
[0004] Moreover, the rigid clamp directly contacts the battery pack shell, and in long-time vibration or high-acceleration testing, the surface coating of the battery pack may be worn, dented or even cracked due to friction or extrusion, ultimately masking the true test results and making the test data unavailable. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a battery package bottoming vibration tool to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a battery package bottoming vibration tool, comprising a bottom plate, the top front side of the bottom plate is symmetrically provided with a first fixing frame, the rear side of the first fixing frame is provided with a first positioning block, the top right side of the bottom plate is provided with a second fixing frame, the left side of the second fixing frame is provided with a second positioning block, the top of the bottom plate is provided with a third fixing frame, the top of the third fixing frame is symmetrically provided with a fourth fixing frame, the fourth fixing frame is slidably connected with a mounting plate, the mounting plate is rotatably connected with a mounting frame through a mounting block, and the front side of the mounting frame is symmetrically provided with a third positioning block.
[0007] Preferably, the third fixing frame is installed at an angle of 45 degrees.
[0008] Preferably, the top rear side of the third fixing frame is provided with a motor, and the output shaft of the motor is connected with the mounting block.
[0009] Preferably, the first positioning block, the second positioning block and the third positioning block are all narrow and small in shape from top to bottom and wide and large in shape in the middle.
[0010] Preferably, the first positioning block, the second positioning block and the third positioning block are all made of plastic material.
[0011] Preferably, the bottom plate top is slidably provided with a plurality of slide rods, the slide rods are connected with a limiting plate at the top, and the limiting plate is connected with the slide rods through elastic members.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] The first positioning block, the second positioning block and the third positioning block are matched, the battery pack can be quickly placed at the initial positioning position, the third positioning block is in contact with and matched with another diagonal of the battery pack through the movement of the mounting plate and the rotation of the mounting frame, quick limiting is realized, compared with the rigid fixing mode of the traditional bolt, the pressing plate and other fasteners, the time required for installation and dismounting is greatly reduced, and the test preparation efficiency is improved.
[0014] The first fixed frame, the second fixed frame, the third fixed frame and the fourth fixed frame are arranged, and the mounting plate is slidably connected on the fourth fixed frame, so that the tooling can be adjusted according to battery packs of different sizes. The third positioning block can be matched with the diagonal of the battery pack through the movement of the mounting plate and the rotation of the mounting frame, so that stable limiting of battery packs of various sizes is realized, and the universality and applicability of the tooling are improved.
[0015] The first positioning block, the second positioning block and the third positioning block are all made of plastic material and have the shape of being narrow and small at the top and bottom and wide and large at the middle. This design can avoid the problems of surface coating wear, depression and even cracking caused by friction and extrusion when the rigid clamp directly contacts the battery pack shell, thereby protecting the appearance of the battery pack and ensuring the accuracy of the test result, and the real test result will not be covered due to appearance damage. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Fig. 2 It is a schematic diagram of part of the three-dimensional structure of the utility model;
[0018] Fig. 3 It is a schematic diagram of the three-dimensional structure of the first positioning block in the utility model.
[0019] Reference numerals in the drawing: 1-bottom plate, 2-first fixed frame, 3-first positioning block, 4-second fixed frame, 5-second positioning block, 6-third fixed frame, 7-fourth fixed frame, 8-mounting plate, 9-mounting block, 10-mounting frame, 11-third positioning block, 12-motor, 13-slide rod, 14-limiting plate, 15-elastic member. DETAILED DESCRIPTION
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example 1
[0022] like Figs. 1-3 The battery pack support vibration fixture shown includes a base plate 1. A first fixing frame 2 is symmetrically arranged on the front side of the top of the base plate 1. A first positioning block 3 is arranged on the rear side of the first fixing frame 2. A second fixing frame 4 is arranged on the right side of the top of the base plate 1. A second positioning block 5 is arranged on the left side of the second fixing frame 4. A third fixing frame 6 is arranged on the top of the base plate 1. A fourth fixing frame 7 is symmetrically arranged on the left and right sides of the top of the third fixing frame 6. A mounting plate 8 is slidably connected between the fourth fixing frames 7. A mounting frame 10 is rotatably connected to the mounting plate 8 via mounting blocks 9. The front side of the mounting frame 10 is symmetrically arranged... There is a third positioning block 11; the third fixing frame 6 is installed at a 45° angle; a motor 12 is provided on the rear side of the top of the third fixing frame 6, and the output shaft of the motor 12 is connected to the mounting block 9; the first positioning block 3, the second positioning block 5 and the third positioning block 11 are all narrow at the top and bottom and wide in the middle; the first positioning block 3, the second positioning block 5 and the third positioning block 11 are all made of plastic; multiple sliding rods 13 are slidably provided on the top of the base plate 1, and a limiting plate 14 is connected between the top of the sliding rods 13, and an elastic element 15 is connected between the limiting plate 14 and the sliding rods 13.
[0023] The utility model discloses a first positioning block 3, second positioning block 5 and third positioning block 11's cooperation, and the battery pack can be placed in initial positioning position quickly, and through the movement of mounting plate 8 and the rotation of mounting frame 10, make third positioning block 11 and the contact of another diagonal of battery pack and fit, realize quick limit, compared with the rigid fixing mode of traditional bolt, pressing plate etc. fastener, greatly reduce the time required for installation and disassembly, improve the test preparation efficiency, the first fixed frame 2 of the utility model discloses, second fixed frame 4, third fixed frame 6 and fourth fixed frame 7's setting and the sliding connection of mounting plate 8 on fourth fixed frame 7 make that tooling can adjust according to the battery pack of different size, through the movement of mounting plate 8 and the rotation of mounting frame 10, third positioning block 11 can be with the diagonal of battery pack and fit, thereby realize the stable limit of the battery pack of various sizes, improve the versatility and applicability of tooling, first positioning block 3, second positioning block 5 and third positioning block 11 all are plastic material, and all are the shape of narrow and small upper and lower, wide and big middle, this design can avoid the friction, extrusion that the direct contact of rigid clamp and battery pack shell possibly produces the surface coating wear, depression even cracking etc. problem when guaranteeing the positioning and limiting function, thereby protect the appearance of battery pack, ensure the accuracy of test result, and the real test result will not be covered because of appearance damage.
[0024] Example 2
[0025] A kind of battery pack underpinning vibration tooling, mainly through tooling reproduces the vibration that the bump, road surface impact (such as stone road, deceleration zone) such as encountered in vehicle driving, verifies the performance of battery pack under long-term mechanical stress, this embodiment aims at realizing the stable limit of different size battery pack.
[0026] As Figs. 1-3 Shown in a kind of battery pack underpinning vibration tooling, including bottom plate 1, bottom plate 1 is used to install limiting component and the battery pack of limiting component stable limit, the bottom plate 1 of installing battery pack can be vibrated, and battery pack is vibrated and detected.The top front side of bottom plate 1 is symmetrically equipped with first fixed frame 2, and first fixed frame 2 is symmetrically arranged left and right, and first fixed frame 2 rear side is equipped with first positioning block 3, while the top right side of bottom plate 1 is equipped with second fixed frame 4, and second fixed frame 4 left side is equipped with second positioning block 5, i.e.first positioning block 3 and second positioning block 5 can realize the positioning of both sides of battery pack.
[0027] In addition, the top left rear diagonal of bottom plate 1 is equipped with third fixed frame 6, and the top left and right of third fixed frame 6 is symmetrically equipped with fourth fixed frame 7, and fourth fixed frame 7 is slidably connected with mounting plate 8, i.e.mounting plate 8 can move forward and backward on fourth fixed frame 7, and mounting plate 8 is rotatably connected with mounting frame 10 through mounting block 9, it can be understood that mounting frame 10 can be horizontally rotated left and right on mounting block 9;The front side of mounting frame 10 is symmetrically equipped with third positioning block 11.
[0028] The first positioning block 3, the second positioning block 5 and the third positioning block 11 are plastic blocks arranged to rotate around the shaft, and can rotate vertically. The first positioning block 3, the second positioning block 5 and the third positioning block 11 are narrow and small at the top and bottom, and wide in the middle. The middle part is hollow. The battery pack can be initially placed in contact with the first positioning block 3 and the second positioning block 5, i.e. at the angle between the first positioning block 3 and the second positioning block 5. At this time, the first positioning block 3, the second positioning block 5 and the third positioning block 11 are only in contact with each other. Then the mounting plate 8 is driven to move inward, thereby driving the third positioning block 11 on the mounting frame 10 to contact the other corner of the battery pack, i.e. the third positioning block 11 clamps the other corner of the battery pack. The mounting plate 8 continues to move inward, and the mounting frame 10 is appropriately rotated according to the different states of the battery pack, so that the third positioning block 11 completely fits the corner of the battery pack. During this process, the third positioning block 11 pushes the battery pack to move until the battery pack is completely limited between the first positioning block 3, the second positioning block 5 and the third positioning block 11. The middle part of the first positioning block 3, the second positioning block 5 and the third positioning block 11 is deformed, and the strong friction of the plastic material ensures the stable limitation of the battery pack without damaging the appearance of the battery pack.
[0029] The third fixing frame 6 is provided with a motor 12 at the top rear side. The output shaft of the motor 12 is connected with the mounting block 9. The driving of the motor 12 can push the mounting block 9 to move inward, and drive each positioning block to limit the battery pack.
[0030] Further, a plurality of slide rods 13 are slidably arranged on the top of the bottom plate 1. The top of the slide rods 13 is connected with a limiting plate 14. The limiting plate 14 and the slide rods 13 are connected with elastic members 15. The limiting plate 14 is T-shaped, and the length exceeds the distance between the first positioning blocks 3, so as to limit the top of most sizes of batteries.
[0031] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or equipment including the element.
[0032] The above merely aims to explain the technical scheme of the present application and is not intended to limit the present application. Other modifications or equivalent replacements made by those skilled in the art to the technical scheme of the present application, as long as they do not depart from the spirit and scope of the present application, should be included in the scope of the claims of the present application.
Claims
1. A battery pack bottoming vibration tooling comprising a bottom plate, characterized in that, The bottom plate top front side is symmetrically provided with a first fixing frame, the rear side of the first fixing frame is provided with a first positioning block, the bottom plate top right side is provided with a second fixing frame, the left side of the second fixing frame is provided with a second positioning block, the bottom plate top is provided with a third fixing frame, the top of the third fixing frame is symmetrically provided with a fourth fixing frame, the fourth fixing frame is slidably connected with a mounting plate, the mounting plate is rotatably connected with a mounting frame through a mounting block, and the mounting frame front side is symmetrically provided with a third positioning block.
2. The battery pack bottoming vibration tool of claim 1, wherein, The third fixing frame is installed at an angle of 45 degrees.
3. The battery pack bottoming vibration tool of claim 2, wherein, The top rear side of the third fixing frame is provided with a motor, and the output shaft of the motor is connected with the mounting block.
4. The battery pack bottoming vibration tool of claim 1, wherein, The first positioning block, the second positioning block and the third positioning block are all narrow and small in shape from top to bottom, and wide in the middle.
5. The battery pack bottoming vibration tool of claim 4, wherein, The first positioning block, the second positioning block and the third positioning block are all plastic materials.
6. The battery pack bottoming vibration tool of claim 1, wherein, A plurality of slide rods are slidably arranged on the top of the bottom plate, the top of the slide rods is connected with a limiting plate, and the limiting plate and the slide rods are connected with elastic elements.