Concrete structural member manufacturing device capable of being automatically separated
By designing an automatic demolding mechanism and a driving mechanism, the problem of low efficiency in manual demolding during the manufacturing of concrete structural components was solved, enabling rapid and automatic demolding of concrete structural components and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 青岛华欧砼业有限公司
- Filing Date
- 2025-04-22
- Publication Date
- 2026-04-10
AI Technical Summary
Existing concrete structural component manufacturing equipment requires manual operation during the demolding process, resulting in low production efficiency.
A concrete structure component manufacturing device was designed, which includes a demolding mechanism and a driving mechanism. By using the cooperation of components such as cylinders, lifting frames, U-shaped rods, and bidirectional lead screws, the molds can be automatically detached. The bidirectional lead screws are driven by a drive motor to rotate, so that the molds move away from each other, thereby achieving rapid and automatic detachment of the concrete structure components.
It enables rapid and automatic detachment of concrete structural components, thereby improving production efficiency.
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Figure CN224103159U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of concrete structural member manufacturing, in particular to a concrete structural member manufacturing device that can automatically separate. BACKGROUND
[0002] Concrete structural members refer to building structural elements or members made of concrete, which is a kind of solid material mixed by cement, aggregate, sand and water, commonly used in building and foundation engineering. In the production of common concrete structural members, corresponding manufacturing devices are needed to shape the concrete structural members. The existing devices generally pour concrete materials into molds, shape them after a certain period of time, and then separate the molds from the materials by operating personnel. This operation mode greatly affects the demolding efficiency, resulting in reduced production efficiency. SUMMARY
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a concrete structural member manufacturing device that can automatically separate, effectively solving the problem of not being convenient for the concrete structural member to separate quickly.
[0004] To achieve the above purpose, the utility model provides the following technical scheme: a concrete structural member manufacturing device that can automatically separate, comprising a base, a demolding mechanism is arranged on the top of the base, and a driving mechanism is arranged on the demolding mechanism.
[0005] The demolding mechanism comprises two U-shaped round rods I fixed symmetrically on the top of the base, a support plate is fixedly connected between the two U-shaped round rods I, two molds are movably installed symmetrically on the top of the support plate, the two molds are in close contact with each other, a baffle is movably installed on the top of the mold, a bottom frame is fixedly connected to the bottom of the baffle, a side frame is fixedly connected to the outside of the mold, the side frame is movably sleeved on the outside of the two U-shaped round rods I, a U-shaped round rod II is fixedly connected to the outside of the side frame, and the bottom frame is movably sleeved on the outside of the U-shaped round rod II.
[0006] Preferably, a U-shaped round rod III is fixedly connected to the inside of the side frame, a lifting plate is movably sleeved on the outside of the U-shaped round rod III, an operating rod is rotatably connected to the top of the lifting plate, and the top end of the operating rod is rotatably connected to the bottom of the bottom frame.
[0007] Preferably, a cylinder is fixedly installed on the bottom of the support plate, a lifting frame is fixedly connected to the bottom end of the cylinder, the lifting frame is movably sleeved on the outside of the two U-shaped round rods I, a horizontal rod is fixedly connected to the inside of the lifting frame, two vertical plates are movably sleeved symmetrically on the outside of the horizontal rod, and the two vertical plates are respectively fixed to the bottom of the two lifting plates.
[0008] Preferably, the lower part of the lifting frame is provided with a bidirectional screw rod, the outer side of the bidirectional screw rod is symmetrically sleeved with two nut blocks, the two nut blocks are fixed to the bottom of the two side frames respectively, two U-shaped round rods are symmetrically fixed between the two U-shaped round rods, and the bidirectional screw rod is rotationally connected between the two sleeve plates.
[0009] Preferably, the driving mechanism comprises a sleeve fixed to the middle part of the outer side of the bidirectional screw rod, and the outer side of the sleeve is fixedly connected with a driven bevel gear.
[0010] Preferably, the top of the base is fixedly connected with a driving motor, the driving motor is fixedly connected with a driving shaft, the top end of the driving shaft is fixedly connected with a driving bevel gear, and the driving bevel gear is meshingly connected with the driven bevel gear.
[0011] Compared with the prior art, the utility model has the advantages that:
[0012] 1. Through the cooperation between the air cylinder, the lifting frame, the U-shaped round rod one, the horizontal rod, the vertical plate, the lifting plate, the U-shaped round rod three, the movable rod, the base frame and the U-shaped round rod two, the two baffle plates are remotely separated to expose the concrete structural member, and through the cooperation between the bidirectional screw rod, the nut block, the side frame and the U-shaped round rod one, when the bidirectional screw rod rotates, the two molds are remotely separated to completely expose the concrete structural member, so that the concrete structural member is rapidly and automatically separated.
[0013] 2. Through the cooperation between the driving motor, the driving shaft, the driving bevel gear, the driven bevel gear and the sleeve, the rotation of the bidirectional screw rod can be realized, so that the two molds are remotely separated. BRIEF DESCRIPTION OF DRAWINGS
[0014] The drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model.
[0015] In the drawings:
[0016] Figure 1 It is a concrete structural member manufacturing device structure schematic view that can be automatically separated of the utility model;
[0017] Figure 2 It is a stripping mechanism structure schematic view of the utility model;
[0018] Figure 3 It is a lifting frame structure schematic view of the utility model;
[0019] Figure 4 It is a driving mechanism structure schematic view of the utility model.
[0020] In the diagram: 1. Base; 2. Demolding mechanism; 201. U-shaped round rod one; 202. Nut; 203. Double-acting lead screw; 204. Cylinder; 205. Support plate; 206. Lifting frame; 207. Sleeve plate; 208. Base frame; 209. U-shaped round rod two; 2010. Baffle; 2011. Mold; 2012. Side frame; 2013. Movable rod; 2014. Vertical plate; 2015. Horizontal bar; 2016. U-shaped round rod three; 2017. Lifting plate; 3. Drive mechanism; 301. Sleeve; 302. Driven bevel gear; 303. Drive bevel gear; 304. Drive motor; 305. Drive shaft. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] Example 1, by Figure 1 The present invention relates to a manufacturing device for a concrete structural component that can be automatically detached, comprising a base 1, a demolding mechanism 2 on the top of the base 1, and a driving mechanism 3 on the demolding mechanism 2.
[0023] Specifically, by Figures 2-3Give, the demolding mechanism 2 includes two U-shaped round bars one 201 fixedly on the top of the base 1, the support plate 205 is fixedly sleeved between the two U-shaped round bars one 201, the top of the support plate 205 movably installs two molds 2011 symmetrically, the two molds 2011 are mutually pasted, the top of the mold 2011 movably installs the baffle 2010, the bottom of the baffle 2010 is fixedly connected with the chassis 208, the outside of the mold 2011 is fixedly connected with the side frame 2012, the side frame 2012 movably sleeves the outside of the two U-shaped round bars one 201, the outside of the side frame 2012 is fixedly connected with the U-shaped round bar two 209, the chassis 208 movably sleeves the outside of the U-shaped round bar two 209, the inside of the side frame 2012 is fixedly connected with the U-shaped round bar three 2016, the outside of the U-shaped round bar three 2016 movably sleeves the lifting plate 2017, the top of the lifting plate 2017 is rotatably connected with the movable rod 2013, the top end of the movable rod 2013 is rotatably connected to the bottom of the chassis 208, the bottom of the support plate 205 is fixedly installed with the air cylinder 204, the bottom end of the air cylinder 204 is fixedly connected with the lifting frame 206, the lifting frame 206 movably sleeves the outside of the two U-shaped round bars one 201, the inside of the lifting frame 206 is fixedly connected with the cross bar 2015, the outside of the cross bar 2015 movably sleeves two vertical plates 2014 symmetrically, the two vertical plates 2014 are fixedly connected to the bottom of the two lifting plates 2017 respectively, the bottom of the lifting frame 206 is provided with the bidirectional screw rod 203, the outside of the bidirectional screw rod 203 is symmetrically screw-threadedly sleeved with two nuts 202, the two nuts 202 are fixedly connected to the bottom of the two side frames 2012 respectively, the two U-shaped round bars one 201 are fixedly sleeved with two sleeve plates 207 symmetrically between them, the bidirectional screw rod 203 is rotatably connected between the two sleeve plates 207;
[0024] In use, first, the air cylinder 204 is started, the lifting frame 206 is driven to slide upwards along the two U-shaped round bars one 201, the two vertical plates 2014 are driven to move upwards through the cross bar 2015, and the two lifting plates 2017 are respectively slid upwards along the two U-shaped round bar threes 2016, then the two chasses 208 are respectively driven to slide along the two U-shaped round bar twos 209 through the two movable rods 2013, at this time, the two baffles 2010 are away from each other to expose the concrete structural member, then the bidirectional screw rod 203 is rotated, the two side frames 2012 are driven to slide along the two U-shaped round bars one 201 through the two nuts 202, at the same time, the two molds 2011 are away from each other to expose the concrete structural member completely, and finally the concrete structural member is automatically separated quickly.
[0025] Specifically, by Figure 4The driving mechanism 3 comprises a sleeve 301 fixedly sleeved on the middle part of the outer side of the bidirectional screw rod 203, the outer side of the sleeve 301 is fixedly connected with a driven bevel gear 302, the top of the base 1 is fixedly connected with a driving motor 304, the driving motor 304 is fixedly connected with a driving shaft 305, the top end of the driving shaft 305 is fixedly connected with a driving bevel gear 303, and the driving bevel gear 303 is in meshing connection with the driven bevel gear 302;
[0026] In the use state, first, the driving motor 304 is started to drive the driving shaft 305 to rotate and drive the driving bevel gear 303 to rotate, since the driving bevel gear 303 is in meshing connection with the driven bevel gear 302, the sleeve 301 is driven to rotate, the rotation of the bidirectional screw rod 203 is realized, and finally the mutual separation of the two molds 2011 is realized to expose the concrete structural member completely.
Claims
1. An apparatus for manufacturing a self-detonating concrete structural member comprising a base (1) characterised in that: The top of the base (1) is provided with a demolding mechanism (2), and the demolding mechanism (2) is provided with a driving mechanism (3); The demolding mechanism (2) comprises two U-shaped round rods I (201) symmetrically fixed on the top of the base (1), a supporting plate (205) fixedly sleeved between the two U-shaped round rods I (201), two molds (2011) symmetrically movably installed on the top of the supporting plate (205), the two molds (2011) abutting each other, a baffle (2010) movably installed on the top of the mold (2011), a bottom frame (208) fixedly connected to the bottom of the baffle (2010), a side frame (2012) fixedly connected to the outside of the mold (2011) and movably sleeved on the outside of the two U-shaped round rods I (201), and a U-shaped round rod II (209) fixedly connected to the outside of the side frame (2012) and movably sleeved on the outside of the U-shaped round rod II (209).
2. An apparatus for manufacturing a self-detonating concrete structural member according to claim 1, wherein: The inside of the side frame (2012) is fixedly connected with a U-shaped round rod III (2016), the outside of the U-shaped round rod III (2016) is movably sleeved with a lifting plate (2017), the top of the lifting plate (2017) is rotatably connected with a movable rod (2013), and the top end of the movable rod (2013) is rotatably connected to the bottom of the bottom frame (208).
3. An apparatus for manufacturing a self-stripping concrete structural member according to claim 1, wherein: The bottom of the supporting plate (205) is fixedly installed with an air cylinder (204), the bottom end of the air cylinder (204) is fixedly connected with a lifting frame (206), the lifting frame (206) is movably sleeved on the outside of the two U-shaped round rods I (201), the inside of the lifting frame (206) is fixedly connected with a cross rod (2015), the outside of the cross rod (2015) is movably sleeved with two vertical plates (2014) symmetrically, and the two vertical plates (2014) are fixed to the bottom of the two lifting plates (2017) respectively.
4. An apparatus for manufacturing a self-detonating concrete structural member according to claim 3, wherein: The bottom of the lifting frame (206) is provided with a bidirectional screw rod (203), the outside of the bidirectional screw rod (203) is symmetrically and threadedly sleeved with two nut sleeves (202), the two nut sleeves (202) are fixed to the bottom of the two side frames (2012) respectively, two sleeve plates (207) are fixedly and symmetrically sleeved between the two U-shaped round rods I (201), and the bidirectional screw rod (203) is rotatably connected between the two sleeve plates (207).
5. An apparatus for manufacturing a self-stripping concrete structural member according to claim 1, wherein: The driving mechanism (3) comprises a sleeve (301) fixedly sleeved on the middle part of the outside of the bidirectional screw rod (203), and the outside of the sleeve (301) is fixedly connected with a driven bevel gear (302).
6. An apparatus for manufacturing a self-stripping concrete structural member according to claim 1, wherein: The top of the base (1) is fixedly connected with a driving motor (304), the driving motor (304) is fixedly connected with a driving shaft (305), the top end of the driving shaft (305) is fixedly connected with a driving bevel gear (303), and the driving bevel gear (303) is in meshing connection with the driven bevel gear (302).