Tinned copper wire hydraulic roller press

By using a pressure sensor and a brush cleaning device in the hydraulic rolling mill, the problems of pressure uncertainty and impurities during the rolling of tin-plated copper wire were solved, resulting in better rolling effect and quality control.

CN224103586UActive Publication Date: 2026-04-10JIANGXI FUGUANG COPPER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI FUGUANG COPPER CO LTD
Filing Date
2025-04-25
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The pressure applied during the rolling process of tin-plated copper wire is uncertain, resulting in poor rolling effect and the formation of impurities on the surface, which affects the quality.

Method used

A hydraulic rolling mill is used, with pressure sensors detecting and adjusting the pressure. Impurities are cleaned with brushes, and heating and cooling devices are used to optimize the rolling process of tin-plated copper wire.

Benefits of technology

It achieves precise control of pressure, improves the rolling effect and the quality of tin-plated copper wire, reduces the impact of impurities, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tinned copper wire hydraulic roller press which structurally comprises a bottom box and an upper end frame, a tinned copper wire in the tinned copper wire hydraulic roller press penetrates through the two sides of the upper end frame through winding rollers on the two sides, so that the tinned copper wire passes through the space among a heating box, a cooling box and a pressed roller; when the tinned copper wire passes through the interior of the heating box, the tinned copper wire is higher in conductivity and plasticity under the condition that the tinned copper wire is heated by the heating piece, and the tinned copper wire is pressed tightly by a pressure roller and a pressed roller in a pushing frame downwards through an electric push rod, so that the tinned copper wire is subjected to rolling treatment when being pulled, and the tinned copper wire is prevented from being damaged. A pressure sensor is pressed on the side edge of a pressed roller through a stress sliding block, so that the pressure sensor can detect the downward pressure of the pressure roller, and the pressure sensor can stop moving downwards after the proper pressure is reached, so that the rolling strength is conveniently changed, the tinned copper wire rolling quality is better, and the tinned copper wire rolling efficiency is improved. And brushes are arranged on the two sides, so that the tinned copper wire before and after rolling can be cleaned, and subsequent winding work is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tinned copper wire production equipment technical field especially relates to a tinned copper wire hydraulic rolling press. BACKGROUND

[0002] Tinned copper wire adopts rolling processing, because the surface layer has surface residual compressive stress, it is helpful to the closure of surface tiny crack and hinders the expansion of erosion effect, thereby improving the surface corrosion resistance and delaying the generation or expansion of fatigue crack.

[0003] But the tinned copper wire is directly pressed to the tinned copper wire by the pressure roller downward when rolling, the pressure of the tinned copper wire is controlled by the downward pressure roller, the pressure cannot be adjusted, the effect of the tinned copper wire rolling is poor, and impurities are easy to produce on the surface after rolling, which affects the quality after winding.

[0004] Therefore, a tinned copper wire hydraulic rolling press is provided. UTILITY MODEL CONTENTS

[0005] (I) technical problem to be solved

[0006] In order to overcome the defects of the prior art, a tinned copper wire hydraulic rolling press is provided to solve the problem that the downward pressure is uncertain when the tinned copper wire is rolled, resulting in poor rolling effect and impurities on the surface of the tinned copper wire affecting the quality of subsequent winding.

[0007] (II) technical scheme

[0008] The utility model discloses a tinned copper wire hydraulic rolling press, including bottom box and the upper end frame of the cross installation in bottom box upper end, the upper end of bottom box middle part is installed with the pressure roller, the inside corresponding place of upper end frame is installed with the push frame of pressure roller, and the pressure roller is rotatably installed in the push frame,

[0009] The upper end of bottom box middle part both sides inner wall is equipped with the movable sliding slot, the movable sliding slot is slidably connected with the stress sliding block, and the stress sliding block bottom end is connected with the movable sliding slot through the pressure sensor, and the both sides of pressure roller are connected with stress sliding block through the bearing;

[0010] The both sides of push frame are elongatedly connected with the mounting plate, and the mounting plate bottom end surface is equipped with the brush.

[0011] Further, the bottom box is internally provided with an upwardly penetrating cavity, and the cavity is internally provided with a withdrawable storage box.

[0012] Further, the bottom box is externally provided with side plates on both sides, the side plates are externally provided with fixing plates, the fixing plates are rotatably provided with detachable winding rollers, and the side plates are externally provided with motors connected with the winding rollers.

[0013] Further, the side plates are externally provided with heating boxes, the heating boxes are internally provided with heating cavities, and the heating cavities are internally provided with heating elements.

[0014] Further, the side plates are externally provided with cooling boxes, the cooling boxes are internally provided with air nets, and the cooling boxes are externally provided with fans.

[0015] Further, the upper end frame is externally provided with an observation window, and the upper end frame is externally provided with a controller.

[0016] (Three) beneficial effects

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1、 the utility model discloses, through the force of pressure roller both sides through the force block and pressure sensor, when the pressure roller is pushed down and contacts the tinned copper wire with the pressure roller by the electric push rod, the pressure of the pressure roller can be detected by the pressure sensor, so that the pressure is controlled, the change of the pressure is prevented, the rolling effect of the tinned copper wire is affected, the rolling effect is better when the pressure is set, and the quality of the tinned copper wire is better after rolling.

[0019] 2、 the utility model discloses, through the installation plate installation brush of setting installation plate both sides of the push frame and tinned copper wire contact, when the tinned copper wire is pulled, the impurities on the surface of the tinned copper wire are cleaned by the brush, so that the quality of the tinned copper wire is better after winding, and the quality of the tinned copper wire is better after winding.

[0020] And the storage box is installed on the lower end, so that the impurities are stored and handled, the working efficiency is higher, and the subsequent cleaning time is reduced.

[0021] 3、 the utility model discloses, through the heating box of installing one side side plate, under the action of internal heating element, the tinned copper wire is heated, so that the tinned copper wire can be more plastic when rolling:

[0022] And the cooling box is arranged on the other side of the side plate, the tinned copper wire is cooled after cleaning by the internal fan, so that the tinned copper wire has heat after winding, and the quality of the tinned copper wire is affected. DRAWINGS

[0023] Other features, objects, and advantages of the present application will become more apparent with reference to the following detailed description when taken in conjunction with the accompanying drawings wherein:

[0024] Figure 1 is a structural schematic view of the present application;

[0025] Figure 2 is a structural schematic view of the side internal structure of the present application;

[0026] Figure 3 is a structural schematic view of the present application A place local enlargement;

[0027] Figure 4 is a structural schematic view of the side structure of the present application;

[0028] In the figure: bottom box-1, upper end frame-2, storage box-3, controller-4, observation window-5, side plate-6, fixed plate-7, winding roller-8, motor-9, electric push rod-10, heating box-11, cooling box-12, fan-13, air net-14, heating cavity-15, heating piece-16, pressure roller-17, movable sliding groove-18, force sliding block-19, pressure sensor-110, pushing frame-111, pressure roller-112, mounting plate-113, brush-114. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the present application more clear and obvious, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application, and are not used to limit the present application.

[0030] Please refer to Figures 1-4The utility model provides a kind of tinned copper wire hydraulic rolling press, including bottom box 1 make the stability of bottom better, it is set in device middle part, middle part is under gravity, make the stability better, and the upper end frame 2 of transverse installation on bottom box 1 upper end, the upper end frame 2 two sides are to the side plate 6 place through to facilitate tinned copper wire to enter inside and carry out rolling work, upper end frame 2 outer side is equipped with observation window 5, in transparent observation window 5 lower part is convenient for observing internal rolling and cleaning condition, make the working effect better, controller 4 is installed on the outer side of upper end frame 2, can be operated to the electrical device in device by external purchase controller 4, make that operator operation is more convenient, bottom box 1 upper end middle part is equipped with pressure roller 17, make tinned copper wire in pressure roller 17 upper end force pulling and carry out rolling work, the corresponding place of installation of push frame 111 is installed in upper end frame 2 inside and pressure roller 17, and push frame 111 inside rotation is equipped with pressure roller 112, electric push rod 10 is installed on the top of upper end frame 2, and electric push rod 10 can be installed with two places to increase its stability, and the output of electric push rod 10 is connected with push frame 111 through upper end frame 2, in electric push rod 10 push inside push frame 111 downward make that inside rotation installation pressure roller 112 downward tinned copper wire with pressure roller 17 together with it compress tightly, its pressure roller 17 and pressure roller 112 rolling condition carries out rolling work, bottom box 1 two sides edge is outwardly installed with side plate 6, side plate 6 two sides are equipped with fixed plate 7, and detachable winding roller 8 is rotationally installed between fixed plate 7, convenient to disassemble and change different tinned copper wire and carry out rolling work, motor 9 is installed on the outer side of side plate 6 and is connected with one side winding roller 8, under the action of motor 9 drive winding roller 8, it is convenient to pull tinned and wind, make that it is rolled and compressed tightly in pulling process.

[0031] The two side inner walls of the middle part of the upper end of the bottom box 1 are provided with movable sliding grooves 18 to facilitate the limitation of the internal stress sliding block 19, so that the stress sliding block 19 can slide up and down under stress to detect pressure. The stress sliding block 19 is slidably connected in the movable sliding groove 18, and the bottom end of the stress sliding block 19 is connected with the movable sliding groove 18 through the pressure sensor 110. The two sides of the stress roller 17 are connected with the stress sliding block 19 through bearings, which can make the stress roller 17 rotate and work, and at the same time, the two sides of the stress roller 17 can push the stress sliding block 19 downward, so that the stress sliding block 19 can generate pressure on the pressure sensor 110 when it is pushed downward, so as to detect the size of the pressure, and the required pressure can be set according to the size, so that the rolling effect of the tinned copper wire is better. The two sides of the pushing frame 111 are extendedly connected with the mounting plate 113, and the bottom end surface of the mounting plate 113 is provided with the brush 114. The brush 114 can clean the impurities generated on the surface of the tinned copper wire when it contacts the tinned copper wire. The surface of the tinned copper wire will generate some impurities after heating and rolling, which will affect the subsequent winding work. The installation of the brush 114 on both sides can clean the tinned copper wire after heating and rolling, so that the cleaning effect is better. The bottom box 1 is internally provided with an upwardly penetrating cavity, and the cavity is internally provided with a withdrawable storage box 3. The storage box 3 can store and process the cleaned impurities, so that the impurities can be easily stored, the subsequent cleaning time is reduced, and the work efficiency is higher.

[0032] The side plate 6 is provided with a heating box 11 penetrating through both sides on one side. A heating cavity 15 is arranged around the inside of the heating box 11, so that the heating effect is better. The heating cavity 15 is internally provided with a heating element 16. Under the action of the heating element 16, the tinned copper wire is softened by heating in the inside, so that the plasticity is enhanced during rolling. The other side of the side plate 6 is provided with a cooling box 12 penetrating through both sides. The bottom end of the cooling box 12 is provided with a gas net 14 penetrating through the bottom end surface of the side plate 6, so as to facilitate the air permeation work of the bottom end. The top end of the cooling box 12 is provided with a fan 13. Under the action of the fan 13, the tinned copper wire is cooled by blowing downward, so that the temperature after heating can be cooled, avoiding affecting the quality after subsequent winding.

[0033] Working principle: in use, first motor 9, electric push rod 10, fan 13, heating element 16 and pressure sensor 110 are connected to the controller 4, and they are connected to the external power supply, then the tinned copper wire arranged on both sides of the winding roller 8 is threaded through the heating box 11, the cooling box 12 and the upper end frame 2, when the winding roller 8 on one side is pulled and wound under the action of the motor 9, the tinned copper wire is first heated under the action of the heating element 16 in the heating box 11, then the electric push rod 10 pushes the push frame 111 downward to make the pressure roller 112 in it downward, the tinned copper wire is pressed together with the pressure roller 17, and the rolling treatment is carried out under the condition of pulling and rolling, and when the pressure roller 112 presses the pressure roller 17 downward, the stress sliding block 19 on both sides applies pressure to the pressure sensor 110, so that the pressure during rolling can be detected, the appropriate pressure size can be adjusted for rolling treatment, and the brush 114 at the bottom end of the mounting plate 113 on both sides is used to clean the surface of the tinned copper wire, so that the impurities are dropped into the storage box 3, then the tinned copper wire is threaded through the cooling box 12, and the fan 13 at the upper end is used to cool the tinned copper wire, and then the winding work is carried out, so as to complete the work.

[0034] The basic principle, main characteristics and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, the above embodiments and descriptions in the specification are only preferred examples of the utility model, and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A tinned copper wire hydraulic rolling machine, comprising a bottom box (1), and an upper end frame (2) installed transversely on the upper end of the bottom box (1), a pressure roller (17) is installed in the middle of the upper end of the bottom box (1), a pushing frame (111) is installed in the inside of the upper end frame (2) corresponding to the pressure roller (17), a pressure roller (112) is rotatably installed in the inside of the pushing frame (111), an electric push rod (10) is installed on the top end of the upper end frame (2), and the output end of the electric push rod (10) penetrates the upper end frame (2) and is connected with the pushing frame (111), characterized in that ; The both sides inner wall of the middle part of the upper end of the bottom box (1) is equipped with the movable chute (18), the inside of the movable chute (18) is connected with the force slider (19) slidingly, and the bottom end of the force slider (19) is connected with the movable chute (18) through the pressure sensor (110), the both sides of the pressure roller (17) are connected with the force slider (19) through the bearing. The both sides of the push frame (111) are elongatedly connected with the mounting plate (113), and the bottom end surface of the mounting plate (113) is equipped with the brush (114).

2. A hydraulic leveler for tinned copper wire as claimed in claim 1, wherein: The inside of the bottom box (1) is equipped with the upwardly penetrating cavity, and the inside of the cavity is mounted with the extractable storage box (3).

3. A hydraulic leveler for tinned copper wire as defined in claim 1, wherein: The both sides edges of the bottom box (1) are outwardly mounted with the side edge plate (6), the both sides of the side edge plate (6) are mounted with the fixed plate (7), and the detachable winding roller (8) is rotatably mounted between the fixed plates (7), the outside of the side edge plate (6) is mounted with the motor (9) connected with one side winding roller (8).

4. A hydraulic leveler for tinned copper wire as defined in claim 3, wherein: The one side of the side edge plate (6) is mounted with the both sides penetrating heating box (11), the inside of the heating box (11) is surrounded with a ring of heating cavities (15), and the inside of the heating cavity (15) is mounted with the heating piece (16).

5. A hydraulic leveler for tinned copper wire as defined in claim 3, wherein: The other side of the side edge plate (6) is mounted with the both sides penetrating cooling box (12), and the bottom end of the cooling box (12) is equipped with the air net (14) penetrating the bottom end surface of the side edge plate (6), and the top end of the cooling box (12) is mounted with the fan (13).

6. A hydraulic leveler for tinned copper wire as defined in claim 1, wherein: The outside surface of the upper end frame (2) is equipped with the observation window (5), and the outside of the upper end frame (2) is mounted with the controller (4).