Heat exchange station line patrol inspection machine trolley

By designing a patrol robot with tall legs and a 360-degree camera, the problem of incomplete inspection of heat exchange stations was solved, realizing all-round monitoring and autonomous navigation, improving the efficiency and safety of inspection, and reducing manual intervention.

CN224104183UActive Publication Date: 2026-04-10HULUNBUIR SHUANGLIANG ENERGY SYST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HULUNBUIR SHUANGLIANG ENERGY SYST CO LTD
Filing Date
2025-05-22
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing inspection equipment for heat exchange stations cannot fully cover all areas, resulting in untimely fault detection and difficulty in navigating complex road conditions, which affects the stability and safety of the heating system.

Method used

Design a line inspection robot vehicle that includes a central control box, mechanical legs, motor slots, motors, wheels, a lidar module, a camera module, and a wireless charging receiver. It features a high-leg design and a 360-degree camera, enabling it to traverse obstacles and monitor from all directions. It achieves autonomous navigation and obstacle avoidance through lidar and cameras.

Benefits of technology

This enabled comprehensive inspections of heat exchange stations, allowing for timely and accurate detection of potential hazards, reducing the frequency of manual inspections, improving work efficiency and safety, and avoiding unnecessary economic losses.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a heat exchange station line patrol inspection machine trolley which comprises a central control box, a battery module and a controller module are arranged in the central control box, and the battery module is used for supplying power to the controller module; the number of the mechanical legs is four, the mechanical legs are connected with the central control box, the interiors of the mechanical legs are hollow, and signal lines can be laid on the mechanical legs. The trolley is provided with high legs and can adapt to the road condition that protrusions are arranged on the ground. The bottoms of mechanical legs of the trolley are connected with motor boxes, and wheels of the trolley are fixed to the motor boxes by connecting motors. The top of legs of the trolley is connected with the central control box. The central control box comprises a controller module and a battery module. And a cable of the motor is connected to a controller module in the central control box through a space in the mechanical leg. And a camera module is mounted at the bottom of the central control box. The top of the central control box is provided with a laser radar module. A 360-degree camera module is installed on the upper layer of the central control box. And the topmost layer is provided with a wireless charging receiver module. The trolley is used for line patrol inspection in a heat exchange station, hidden dangers can be found and reported in time, and economic losses caused by the fact that accidents are not found in time are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of heating, especially relates to a heat exchange station line patrol inspection machine trolley. BACKGROUND

[0002] The heat exchange station is the key hub in the central heating system and is the core area for providing heat energy for heat users, and it is very important for the heat company to ensure the stable and safe operation of the heat exchange station. In order to ensure the safe and stable operation of the heat exchange station and timely find faults, the heat company usually adopts a PLC control system to collect field data and a camera monitoring system, but since there are many devices in the heat exchange station, the camera monitoring area cannot cover all areas of the heat exchange station, and at the same time, since there are many heat exchange stations, the monitoring personnel cannot monitor all stations at the same time. Although the PLC control system can issue an alarm prompt, the alarm provided by the PLC control system is only a data alarm, and the alarm content is limited, so the problem of not timely finding the problem may occur. The ground conditions in the heat exchange station are complex, and there are pipelines or devices laid on the ground, so the trolley with a chassis cannot walk on such road conditions. SUMMARY

[0003] The utility model discloses a heat exchange station line patrol inspection machine trolley, which is used for avoiding the problem of affecting heating caused by not timely finding the heat exchange station accident and hidden danger, reducing the number of personnel station patrol, and improving work efficiency. The design of the trolley high leg enables the trolley to cope with complex road conditions and cross some road surfaces with obstacles, thereby improving the reliability of work.

[0004] The utility model discloses a heat exchange station line patrol inspection machine trolley, which is used for avoiding the problem of affecting heating caused by not timely finding the heat exchange station accident and hidden danger, reducing the number of personnel station patrol, and improving work efficiency. The design of the trolley high leg enables the trolley to cope with complex road conditions and cross some road surfaces with obstacles, thereby improving the reliability of work.

[0005] A heat exchange station line patrol inspection machine trolley comprises:

[0006] A central control box is internally provided with a battery module and a controller module, and the battery module is used for supplying power to the controller module.

[0007] Mechanical legs are connected with the central control box, hollow inside, and can lay signal lines.

[0008] Motor grooves are connected with the four mechanical legs, and motors can be installed inside the motor grooves.

[0009] Four motors are installed in the motor grooves, each motor shaft is connected with a wheel, the control circuit of the motor is connected to the controller module through the inside of the mechanical leg, and the motor is a direct current motor with an encoder.

[0010] Four wheels are connected with the motor shafts, and the wheel tires are rubber tires.

[0011] Laser radar module, laser radar module is installed above central control box, communication cable is connected with controller module;

[0012] Camera module, camera module is installed below central control box, communication cable is connected with controller module;

[0013] 360 degree camera module, 360 degree camera module is installed on the upper layer of central control box, network cable, power line is connected with controller module;

[0014] Wireless charging receiver module, wireless charging receiver module is installed on the layer of 360 degree camera module, power line is connected with central control box battery module, can charge battery module.

[0015] Preferably, the heat exchange station line inspection machine trolley, characterized in that the mechanical leg is high and outwardly curved.

[0016] Preferably, the heat exchange station line inspection machine trolley, characterized in that the 360 degree camera module is a rotatable camera.

[0017] Preferably, the heat exchange station line inspection machine trolley, characterized in that the central control box is of metal material.

[0018] Compared with the prior art, the heat exchange station inspection range is more comprehensive, the inspection items are more, the hidden dangers are found more timely and accurately, the number of personnel entering the heat exchange station for inspection is reduced, the safety and reliable operation of the heat exchange station are ensured, and unnecessary economic losses are avoided. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the machine trolley structure schematic view of the utility model embodiment; Figure 2 It is the machine trolley structure schematic view of the utility model embodiment Figure 1 ; Figure 3 It is the machine trolley central control box side surface heat dissipation structure schematic view of the utility model embodiment; In the drawing: 1, wireless charging receiver module;2, 360 degree camera module;3, laser radar module;4, controller module;5, camera module;6, battery module;7, motor slot;8, motor;9, wheel;10, mechanical leg;11, support;12, central control box. DETAILED DESCRIPTION

[0020] Example implementations will now be described more fully with reference to the accompanying drawings. Example implementations can, however, be implemented in many different forms and should not be construed as limited to the implementations set forth herein; rather, these implementations are provided so that this disclosure will be thorough and complete, and will fully convey the inventive aspects of the example implementations to those skilled in the art. Like reference numerals refer to like elements throughout the several views and, as such, repeated description is omitted for clarity.

[0021] The utility model provides a kind of heat exchange station line patrol inspection machine trolley, including 1, wireless charging receiver module;2, 360 degree camera module;3, laser radar module;4, controller module;5, camera module;6, battery module;7, motor slot;8, motor;9, wheel;10, mechanical leg;11, strut;12, central control box.

[0022] As Figures 1 to 3 As shown, the inside of central control box 12 is provided with battery module 6 and controller module 4, battery module 6 is used to power controller module 4 and 360 degree camera module 2, the output line of wireless charging receiver module 1 is connected to battery module 6, battery module 6 is charged, camera module 5 and laser radar module 3 are accessed to controller module 4 by usb cable, 360 degree camera module 2 is accessed to controller module 4 by RJ45 cable, four motors 9 are accessed to controller module 4 by 6-core cable, controller module 4 is used as main control core equipment to detect surrounding environment by collecting data of laser radar module 3, and obstacle avoidance is carried out when obstacle condition is detected, route determination is realized by camera module 5 to collect ground color line, line walking is realized by controlling four motors 9 to rotate, and it is kept in the middle of ground color line, real-time image is collected by 360 degree camera module 2 and analyzed to judge whether there is safety hazard.

[0023] As a further implementation of the present embodiment, the side of central control box 12 has a heat dissipation hole to ensure that the controller module 4 dissipates heat.

[0024] As a further implementation of the present embodiment, the mechanical leg 10 is designed with a high leg to ensure that it can jump over obstacles.

[0025] As a further implementation of the present embodiment, the controller module 4 has WIFI function and can be connected to the WIFI network in the heat exchange station to report abnormal information to the cloud platform in time, and engineers can remotely connect to the controller module 4 to analyze, operate and debug data through WIFI.

[0026] As a further implementation of the present embodiment, the wheel tire is made of rubber material to increase the grip and improve the stability of the trolley in motion.

[0027] As a further implementation of the embodiment, the mechanical legs 10 and the struts 11 are hollow metal, inside which cables can be laid, improving the aesthetics of the trolley.

[0028] As a further implementation of the embodiment, the wireless charging receiver module 1 adopts an electromagnetic induction coil, and the trolley automatically charges after reaching the charger position, ensuring the sustainable operation of the trolley.

[0029] As a further implementation of the embodiment, the 360-degree camera module 2 adopts a rotatable camera, which can capture image information of various directions of the heat exchange station.

Claims

1. A heat exchange station line inspection machine trolley, characterized in that, It includes: A central control box, which is internally provided with a battery module and a controller module, the battery module is used to power the controller module; Mechanical legs, which are 4, connected with the central control box, hollow inside, and can lay signal lines; Motor slots, which are 4, respectively connected with the four mechanical legs, and can install motors inside; Motors, which are 4, respectively installed in the motor slots, each motor shaft is respectively connected with a wheel, the control circuit of the motor is connected to the controller module through the inside of the mechanical leg, and the motor is a direct current motor with an encoder; Wheels, which are 4, respectively connected with the motor shafts, and the wheel tires are rubber tires; A laser radar module, which is installed above the central control box, and the communication cable is connected with the controller module; A camera module, which is installed below the central control box, and the communication cable is connected with the controller module; A 360-degree camera module, which is installed on the upper layer of the central control box, and the network cable and power line are connected with the controller module; A wireless charging receiver module, which is installed on the layer above the 360-degree camera module, and the power line is connected with the battery module to charge the battery module.

2. The heat exchange station line tour inspection machine cart of claim 1, wherein, The mechanical legs are high legs and are designed to be curved outward.

3. The heat exchange station line tour inspection machine trolley of claim 1, wherein, The 360-degree camera module is a rotatable camera.

4. The heat exchange station walk line inspection machine trolley of claim 1, wherein, The central control box is made of metal.