Charging basket pressurization blanking device

Abstract

The utility model belongs to the technical field of material processing, and particularly relates to a charging basket pressurization blanking device which comprises a frame body, a second hydraulic rod is fixedly connected to the inner wall of the frame body, a hydraulic plate is fixedly connected to the telescopic end of the second hydraulic rod, a charging basket is arranged in the frame body, and a controller is fixedly connected to the front face of the frame body. Two first hydraulic rods are fixedly connected to the inner top wall of the frame body, a sliding frame is slidably connected to the interior of the frame body, the telescopic end of each first hydraulic rod is fixedly connected with the upper surface of the sliding frame, two electromagnets are fixedly connected to the inner wall of the sliding frame, and two telescopic frames and two first electric push rods are fixedly connected to the upper surface of the sliding frame. Specifically, firstly, materials can be stored for use through a material barrel, meanwhile, equipment starting and stopping and parameter adjustment can be controlled through a controller, a sliding frame can be driven by a first hydraulic rod to achieve lifting of the material barrel, and meanwhile a hydraulic plate can be driven by a second hydraulic rod to conduct pressurization discharging.

Description

Technical Field

[0001] This utility model belongs to the field of material handling technology, and in particular relates to a pressurized feeding device for a material bucket. Background Technology

[0002] Bucket unloading refers to the process of discharging materials stored in a bucket through a specific outlet by means of gravity, mechanical power, air pressure, and hydraulic pressure.

[0003] The process of applying external pressure to the material hopper overcomes the resistance of friction between the material and the hopper wall and the cohesive force of the material, forcing the material in the hopper to be discharged from the outlet. This method is suitable for materials with poor flowability, easy agglomeration or high viscosity. The feeding speed and flow rate can be precisely controlled by adjusting the pressure, which solves the problem of material conveying that is difficult to handle by gravity feeding.

[0004] Currently, in existing technologies, the vibration generated during the pressurized feeding process can easily cause the material bucket to shift or shake. This vibration problem is amplified, especially under high pressure conditions, and the material bucket may even tip over. This hidden danger not only directly affects the accuracy of the feeding process, leading to unstable material output and difficulty in meeting process requirements, but also poses a significant safety threat, such as the possibility of material leakage, equipment damage, or even personal injury.

[0005] To address the aforementioned problems, this application proposes a pressurized feeding device for a material hopper. Utility Model Content

[0006] The purpose of this invention is to provide a pressurized feeding device for a material hopper, which solves the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0008] This utility model relates to a pressurized feeding device for a material bucket, comprising a frame, a second hydraulic rod fixedly connected to the inner wall of the frame, a hydraulic plate fixedly connected to the telescopic end of the second hydraulic rod, a material bucket disposed inside the frame, a controller fixedly connected to the front of the frame, two first hydraulic rods fixedly connected to the inner top wall of the frame, a sliding frame slidably connected inside the frame, the telescopic end of each first hydraulic rod being fixedly connected to the upper surface of the sliding frame, two electromagnets fixedly connected to the inner wall of the sliding frame, two telescopic frames and two first electric push rods fixedly connected to the upper surface of the sliding frame respectively, a second electric push rod fixedly connected to the inner wall of the telescopic end of each telescopic frame, the upper surface of the sliding frame contacting the bottom surface of the material bucket, two iron blocks fixedly connected to the bottom surface of the material bucket, and the bottom surface of each iron block contacting the upper surface of the electromagnet.

[0009] Further, the inner wall of the frame body is fixedly connected with two baffles, and the bottom surface of each baffle is in contact with the upper surface of the barrel.

[0010] Further, the telescopic end of each first electric push rod is fixedly connected with a connecting plate, and the side face of the two connecting plates away from each other is fixedly connected with the side face of the two telescopic frames away from each other.

[0011] Further, the telescopic end of each second electric push rod is fixedly connected with a limiting frame, and the inner wall of each limiting frame is in contact with the outer surface of the barrel.

[0012] Further, the outer surface of the barrel is fixedly connected with a discharge valve, and the left end of the discharge valve is fixedly connected with a detachable discharge head.

[0013] Further, the bottom surface of the barrel is fixedly connected with two groups of wheel frames, and the inner wall of each wheel frame is rotatably connected with a rotating wheel.

[0014] Further, the left side face of the frame body is fixedly connected with a fixed plate, and the left side face of the fixed plate is fixedly connected with a reflector.

[0015] The utility model has the following beneficial effects:

[0016] The utility model discloses a barrel can store the material body to be processed, and through the controller, the start and stop and parameter adjustment of equipment can be accurately controlled, and through the telescopic of first hydraulic rod, the sliding frame can be driven to move up and down, so that the lifting positioning of barrel is realized, then through the telescopic of second hydraulic rod, the hydraulic plate can be driven to extend into the barrel, and the pressure is applied to the material, and then the pressurizing and discharging function is realized.

[0017] The utility model discloses the magnetic force adsorption of electromagnet and iron block can preliminarily fix barrel on the sliding frame quickly, and through the telescopic of first electric push rod, the telescopic frame can be driven to adjust height, and through the telescopic of second electric push rod drive limiting frame, the limiting position can be adjusted according to the specification of barrel, further enhance the stability of barrel in the process of pressurizing, effectively restrain the displacement or dumping risk caused by vibration.

[0018] In summary, through the collaborative design of hydraulic drive, electromagnetic adsorption and electric limiting, the automation control and accurate positioning of barrel pressurizing and discharging process are realized, the stability and safety of equipment operation are significantly improved, and the utility model is suitable for the industrial scene with high requirements for material conveying precision and reliability.

[0019] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above. DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings described in the following description are only some embodiments of the present application, and for the ordinary skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0021] Figure 1 It is the overall appearance structure schematic diagram of the present application;

[0022] Figure 2 It is the sectional structure schematic diagram of the present application;

[0023] Figure 3 It is the structure schematic diagram of the present application;

[0024] Figure 4 It is the structure schematic diagram of the present application;

[0025] Figure 5 It is the structure schematic diagram of the present application;

[0026] Figure 6 It is the structure schematic diagram of the present application;

[0027] Figure 7 It is the structure schematic diagram of the present application;

[0028] In the drawings, the component list represented by each sign is as follows:

[0029] In the drawings: 1, frame body; 2, second hydraulic rod; 3, hydraulic plate; 4, baffle; 5, material bucket; 6, controller; 7, first hydraulic rod; 8, sliding frame; 9, first electric push rod; 10, telescopic frame; 11, electromagnet; 12, limiting frame; 13, second electric push rod; 14, connecting plate; 15, detachable discharging head; 16, discharging valve; 17, iron block; 18, wheel frame; 19, rotating wheel; 20, fixed plate; 21, reflecting mirror. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, and not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by the ordinary skilled in the art without creative labor are within the protection scope of the present application.

[0031] In the description of the utility model, it is understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the components or elements indicated must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0032] Please refer to Figures 1-7 As shown in the utility model is a kind of material barrel pressurization unloading device, including frame body 1, the inner wall of frame body 1 is fixedly connected with second hydraulic rod 2, the telescopic end of second hydraulic rod 2 is fixedly connected with hydraulic plate 3, the inside of frame body 1 is provided with barrel 5, the front of frame body 1 is fixedly connected with controller 6, the inner top wall of frame body 1 is fixedly connected with two first hydraulic rods 7, the inside of frame body 1 is slidably connected with sliding frame 8, the telescopic end of each first hydraulic rod 7 is fixedly connected with the upper surface of sliding frame 8, the inner wall of sliding frame 8 is fixedly connected with two electromagnets 11, the upper surface of sliding frame 8 is fixedly connected with two telescopic frames 10 and two first electric push rods 9 respectively, the inner wall of telescopic end of each telescopic frame 10 is fixedly connected with second electric push rod 13, the upper surface of sliding frame 8 is in contact with the bottom surface of barrel 5, the bottom surface of barrel 5 is fixedly connected with two iron blocks 17, the bottom surface of each iron block 17 is in contact with the upper surface of electromagnet 11, in the embodiment, two iron blocks 17 and two electromagnets 11 are symmetrically horizontally arranged;

[0033] In the embodiment, controller 6 is programmable logic control equipment, which is a digital operation electronic system specially designed for industrial environment, used for realizing automatic control, adopts programmable memory, stores the instructions of logic operation, sequence control, timing, counting and arithmetic operation in its interior, and controls various types of machinery or production process through digital or analog input / output interface, is one of the core equipment in the field of industrial automation, and electromagnet 11 is a device made by using the magnetic effect principle of electric current, mainly composed of coil and iron core, and the core characteristic is that magnetism is generated when electrified and disappears when de-energized, so that flexible control of magnetic force can be realized by controlling the on-off, direction or size of electric current.

[0034] Among them, the inner wall of frame body 1 is fixedly connected with two baffles 4, the bottom surface of each baffle 4 is in contact with the upper surface of barrel 5, in the embodiment, the rising position of barrel 5 can be limited by baffle 4, and the stability of barrel 5 during use is improved.

[0035] The telescopic end of each first electric push rod 9 is fixedly connected with a connecting plate 14, and the side face of the two connecting plates 14 away from each other is fixedly connected with the side face of the telescopic end of the two telescopic frames 10 away from each other. In the embodiment, the first electric push rod 9 and the telescopic end of the telescopic frame 10 are fixed through the connecting plate 14, so that the telescopic frame 10 can be driven to move through telescopic movement.

[0036] The telescopic end of each second electric push rod 13 is fixedly connected with a limiting frame 12, and the inner wall of each limiting frame 12 is in contact with the outer surface of the material bucket 5. In the embodiment, the contact area between the second electric push rod 13 and the material bucket 5 is increased through the limiting frame 12, and the surface of the material bucket 5 is protected by the limiting frame 12 which is made of rubber.

[0037] The outer surface of the material bucket 5 is fixedly connected with a discharge valve 16, and the left end of the discharge valve 16 is fixedly connected with a detachable discharge head 15. In the embodiment, the discharge process of the material can be controlled through the cooperation of the discharge valve 16 and the detachable discharge head 15. The discharge valve 16 is used to adjust the flow of the material or cut off the discharge, and the detachable discharge head 15 is convenient for replacing discharge ports of different specifications according to different process requirements, realizing precise discharge of the material or adapting to the interface of subsequent equipment, and facilitating disassembly and cleaning, improving the convenience of equipment maintenance.

[0038] The bottom surface of the material bucket 5 is fixedly connected with two groups of wheel frames 18, and the inner wall of each wheel frame 18 is rotatably connected with a rotating wheel 19. In the embodiment, the rotating wheel 19 is fixed to the material bucket 5 by the wheel frame 18, and the material bucket 5 can be conveniently moved by the rotating wheel 19. The rotating wheel 19 is designed as a universal wheel, which is convenient for moving in multiple directions.

[0039] The left side face of the frame body 1 is fixedly connected with a fixed plate 20, and the left side face of the fixed plate 20 is fixedly connected with a reflecting mirror 21. In the embodiment, the reflecting mirror 21 is fixed by the fixed plate 20, and the inside of the material bucket 5 can be conveniently observed through the reflecting mirror 21.

[0040] It can be understood that the material bucket 5 can be used to store materials, the controller 6 can control the start and stop of the equipment and adjust the parameters, the first hydraulic rod 7 can drive the sliding frame 8 to realize the lifting of the material bucket 5, the second hydraulic rod 2 can drive the hydraulic plate 3 to pressurize and discharge, the electromagnet 11 and the iron block 17 can preliminarily fix the material bucket 5 by magnetic force, and the first electric push rod 9, the second electric push rod 13, the telescopic frame 10 and the limiting frame 12 can realize automatic control and precise positioning through self-adaptive limiting, thereby further improving the stability and safety of the equipment.

[0041] One specific application of the embodiment is as follows: in use, first, the frame body 1 is fixed to a suitable position, and the second hydraulic rod 2, the first hydraulic rod 7, the first electric push rod 9, the electromagnet 11 and the controller 6 are connected to the power supply, and the second hydraulic rod 2, the first hydraulic rod 7, the first electric push rod 9 and the electromagnet 11 are connected to the controller 6 through wires; when it is needed to pressurize and discharge the material barrel 5, the material barrel 5 is moved to the sliding frame 8 by rotating the wheel 19 in cooperation with the wheel frame 18, and the position is adjusted so that the material barrel 5 can be aligned with the hydraulic plate 3; at the same time, the electromagnet 11 is energized and turned on by the first hydraulic rod 7, a magnetic force is generated by the energization of the electromagnet 11, and the material barrel 5 is preliminarily fixed to the sliding frame 8 in cooperation with the iron block 17; then, according to the specifications of the material barrel 5 and the suitable fixing position, the first electric push rod 9 is turned on and retracted by the controller 6, and the connecting plate 14 is moved by the retraction of the first electric push rod 9, so that the telescopic frame 10 is adjusted to a suitable height; subsequently, the second electric push rod 13 is started by the controller 6, and the second electric push rod 13 moves the limiting frame 12 towards the material barrel 5 until the inner wall of the limiting frame 12 tightly fits the outer surface of the material barrel 5; the limiting frame 12 itself is installed with rubber material, which protects the surface of the material barrel 5 while limiting and fixing the material barrel 5; through the above series of operations, the material barrel 5 is fixed in all directions and accurately; when the material barrel 5 is fixed, the second hydraulic rod 2 is started by the controller 6, and the telescopic end of the second hydraulic rod 2 drives the hydraulic plate 3 to slowly extend into the material barrel 5; as the hydraulic plate 3 is continuously pressed down, pressure is applied to the material in the material barrel 5, forcing the material to be discharged from the discharge valve 16; during the discharging process, the operator can adjust the pressure of the second hydraulic rod 2 according to the actual needs, so as to accurately control the discharging speed and flow; at the same time, by operating the discharge valve 16, the discharging process of the material can be flexibly controlled; if it is needed to replace the discharging port to adapt to different process requirements, the detachable discharging head 15 can be disassembled and replaced; during the whole pressurized discharging process, the baffle 4 on the inner wall of the frame body 1 always limits the upward movement of the material barrel 5 under the action of pressure, further improving the stability of the material barrel 5 during use; in addition, the operator can observe the remaining amount of the material in the material barrel 5 and the discharging state in real time through the mirror 21 on the left side of the frame body 1, so as to make timely adjustments; when the discharging work is completed, the second hydraulic rod 2 is first turned off by the controller 6, so that the hydraulic plate 3 stops pressurizing the material and is retracted, and then the electromagnet 11 is turned off, so that it loses the magnetic force and releases the adsorption and fixation of the material barrel 5; then, the first electric push rod 9 and the second electric push rod 13 are retracted in reverse, driving the limiting frame 12 and the telescopic frame 10 to reset, so that the material barrel 5 is no longer limited and constrained; finally, the sliding frame 8 is lowered by the first hydraulic rod 7, and the material barrel 5 is lowered to a suitable height, and the operator can conveniently move the material barrel 5 out of the frame body 1 by rotating the wheel 19 in cooperation with the wheel frame 18, and then perform subsequent cleaning, storage or recharging operations.

[0042] In the description of the present specification, the description referring to the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0043] The preferred embodiments of the present application disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details and limit the present application to the specific embodiments described. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present application, so that the persons skilled in the art can well understand and utilize the present application. The present application is limited by the claims and the entire scope and equivalents thereof.

Claims

1. A material barrel pressurized discharging device, comprising a frame (1), characterized in that: The inner wall of the frame body (1) is fixedly connected with a second hydraulic rod (2), the telescopic end of the second hydraulic rod (2) is fixedly connected with a hydraulic plate (3), the inside of the frame body (1) is provided with a barrel (5), the front of the frame body (1) is fixedly connected with a controller (6), the inner top wall of the frame body (1) is fixedly connected with two first hydraulic rods (7), the inside of the frame body (1) is slidably connected with a sliding frame (8), the telescopic end of each first hydraulic rod (7) is fixedly connected with the upper surface of the sliding frame (8), the inner wall of the sliding frame (8) is fixedly connected with two electromagnets (11), the upper surface of the sliding frame (8) is respectively fixedly connected with two telescopic frames (10) and two first electric push rods (9), the inner wall of the telescopic end of each telescopic frame (10) is fixedly connected with a second electric push rod (13), the upper surface of the sliding frame (8) is in contact with the bottom surface of the barrel (5), the bottom surface of the barrel (5) is fixedly connected with two iron blocks (17), and the bottom surface of each iron block (17) is in contact with the upper surface of the electromagnet (11).

2. The pressurized feeding device of a material bucket according to claim 1, characterized in that: The inner wall of the frame body (1) is fixedly connected with two baffles (4), and the bottom surface of each baffle (4) is in contact with the upper surface of the barrel (5).

3. The pressurized feeding device of a material bucket according to claim 1, characterized in that: The telescopic end of each first electric push rod (9) is fixedly connected with a connecting plate (14), and the side face of the two connecting plates (14) away from each other is fixedly connected with the side face of the telescopic end of the two telescopic frames (10) away from each other.

4. The pressurized material cartridge and dispensing device of claim 1, wherein: The telescopic end of each second electric push rod (13) is fixedly connected with a limiting frame (12), and the inner wall of each limiting frame (12) is in contact with the outer surface of the barrel (5).

5. The pressurized material cartridge and dispensing device of claim 1, wherein: The outer surface of the barrel (5) is fixedly connected with a discharge valve (16), and the left end of the discharge valve (16) is fixedly connected with a detachable discharge head (15).

6. The pressurized bin blank discharge apparatus of claim 1, wherein: The bottom surface of the barrel (5) is fixedly connected with two groups of wheel frames (18), and the inner wall of each wheel frame (18) is rotatably connected with a rotating wheel (19).

7. The pressurized material cartridge and dispensing device of claim 1, wherein: The left side of the frame body (1) is fixedly connected with a fixed plate (20), and the left side of the fixed plate (20) is fixedly connected with a reflector (21).

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