Empty material detection device of vibration feeding machine
By setting up equipment supports and adjustable horizontal frames on the outside of the vibratory feeder, and using detection swing rods and contact sensors to achieve real-time monitoring of empty materials, the problems of reliance on manual detection and high costs in existing technologies are solved, thereby improving production efficiency and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2026-04-10
AI Technical Summary
Existing vibrating feeders rely on manual inspection or industrial cameras for material detection, which results in high labor intensity, high cost, and inability to monitor in real time. This can easily lead to reduced equipment production efficiency when there is insufficient material.
The empty material detection device of the vibrating feeder uses an external equipment support and adjustable level frame, and uses a detection swing rod and contact sensor to detect the amount of material, so as to realize real-time monitoring and alarm of empty material status.
It enables timely detection of material quantity in the vibrating feeder, reduces manual labor intensity and detection costs, ensures production continuity and efficiency, and reduces the risk of equipment running without material.
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Figure CN224104856U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of vibration feeding machine, and in particular to a kind of empty material detection device of vibration feeding machine. BACKGROUND
[0002] Vibration feeding machine is commonly used in industrial production automatic feeding equipment, widely used in electronics, food, pharmaceutical industries, with the improvement of automation degree, the demand for vibration feeding machine material inventory monitoring is increasing.
[0003] In the prior art, mainly through artificial inspection or industrial camera detects the material quantity in vibration feeding machine, when artificial inspection or industrial camera finds that the material quantity in vibration feeding machine is insufficient, it needs to be timely supplemented.
[0004] For the related technology in the above, it is found that the existing vibration feeding machine depends too much on manpower and cannot be monitored in real time, not only the labor intensity is large, and easy to appear because of the negligence of personnel Feedback is not timely, when the material quantity in vibration feeding machine is insufficient, it cannot be quickly fed, which will cause the production efficiency of equipment to be reduced, and the cost of detection by industrial camera is higher. Practical new type content
[0005] In order to realize timely detection of the material quantity in vibration feeding machine and reduce the detection cost, the present application provides a kind of empty material detection device of vibration feeding machine.
[0006] The empty material detection device of vibration feeding machine provided by the present application adopts the following technical scheme:
[0007] A kind of empty material detection device of vibration feeding machine, including vibration feeding machine, equipment support is placed outside the vibration feeding machine, the head of the equipment support is sleeved with connecting seat, adjustable horizontal frame is also installed on the connecting seat, one end of the adjustable horizontal frame is slidably installed on the connecting seat, and the side surface of the connecting seat is provided with lock bolt one for locking adjustable horizontal frame, the other end of the adjustable horizontal frame is provided with detection swing rod, the head of the detection swing rod is rotatably connected with the adjustable horizontal frame, and the lower end of the detection swing rod extends into the vibration feeding machine, adjustable horizontal frame is also provided with contact sensor corresponding to detection swing rod.
[0008] By adopting the technical scheme, the equipment support is arranged outside the vibrating feeder, the adjustable horizontal frame is installed by using the connecting seat, the detection swing rod and the contact sensor are arranged on the adjustable horizontal frame, and the lower end of the detection swing rod extends into the vibrating feeder. When there is material in the vibrating feeder, the material pushes the detection swing rod to swing, so that the detection swing rod is away from the contact sensor. When the vibrating feeder is empty, the detection swing rod returns to the initial position under the action of gravity and contacts the contact sensor, so that the empty condition of the vibrating feeder is monitored, and the alarm device can be started to timely remind the operator after the contact sensor detects the empty condition.
[0009] Optionally, the equipment support comprises a support base and a telescopic rod, the telescopic rod is vertically installed at the center of the upper end surface of the support base, and the telescopic rod is fixedly connected with the support base.
[0010] By adopting the technical scheme, the equipment support adopts the structure of the support base and the telescopic rod, the support base provides stable support for the whole device, and the height of the telescopic rod can be adjusted as required to adapt to vibrating feeders of different heights, so that the universality of the device is enhanced.
[0011] Optionally, the telescopic rod comprises a rod sleeve and a movable sliding rod for installing the connecting seat, the movable sliding rod is slidingly installed in the rod sleeve, and the locking bolt two for locking the rod sleeve is installed on the outer side surface of the rod sleeve.
[0012] By adopting the technical scheme, the telescopic rod is composed of the rod sleeve and the movable sliding rod, the movable sliding rod can slide in the rod sleeve, and the position of the movable sliding rod can be locked by the locking bolt two, so that the height of the equipment support can be conveniently adjusted to meet different use requirements.
[0013] Optionally, the connecting seat is provided with a horizontal insertion hole for installing the adjustable horizontal frame, and is provided with a vertical insertion hole for installing the movable sliding rod, and the locking bolt three for locking the movable sliding rod is threadedly connected to the outer side surface of the connecting seat.
[0014] By adopting the technical scheme, the horizontal insertion hole and the vertical insertion hole are arranged on the connecting seat and are respectively used for installing the adjustable horizontal frame and the movable sliding rod, the movable sliding rod can be locked by the locking bolt three, so that the connection between the connecting seat and the telescopic rod is more stable, and the position of the connecting seat can be conveniently adjusted.
[0015] Optionally, the adjustable horizontal frame comprises a horizontal rod and a seat block group, the seat block group is sleevedly installed at one end of the horizontal rod, and the seat block group is fixedly connected with the horizontal rod.
[0016] By adopting the technical scheme, the adjustable horizontal frame adopts the structure of the horizontal rod and the seat block group, the seat block group is fixedly connected with the horizontal rod, the detection swing rod and the contact sensor are conveniently installed, and the horizontal rod can slide on the connecting seat and is locked in position by the locking bolt one, so that the horizontal adjustment is realized.
[0017] Optionally, the seat block group comprises a main block part and an outer edge plate, the outer edge plate is arranged on one side of the main block part, and the outer edge plate is integrally formed with the main block part.
[0018] By adopting the above technical scheme, the main block part and the outer edge plate of the seat block group are integrally formed, the structure is more stable, other components are convenient to install, and the overall stability of the device is improved.
[0019] Optionally, a rotating shaft support for rotating installation of the detection swing rod is arranged on the outer edge plate, the rotating shaft support is integrally formed with the outer edge plate, and the contact sensor is fixedly installed on one side of the main block part facing the rotating shaft support.
[0020] By adopting the above technical scheme, the rotating shaft support on the outer edge plate is integrally formed with the outer edge plate, which provides stable rotating support for the detection swing rod, the contact sensor is installed on one side of the main block part facing the rotating shaft support, the position change of the detection swing rod can be accurately detected, and the detection accuracy is improved.
[0021] Optionally, the detection swing rod comprises a metal vertical rod and a rubber elbow pipe, a head portion of the metal vertical rod is sleeved and installed on the rotating shaft support, the metal vertical rod is rotationally connected with the rotating shaft support, and the rubber elbow pipe is sleeved and fixed at a lower end of the metal vertical rod.
[0022] By adopting the above technical scheme, the detection swing rod adopts the structure of the metal vertical rod and the rubber elbow pipe, the metal vertical rod ensures the strength of the swing rod, and the rubber elbow pipe can reduce collision and abrasion with the material, thereby prolonging the service life of the detection swing rod.
[0023] In summary, the present application has at least one of the following beneficial technical effects: the empty material detection device of the vibration feeding machine in the present application can adapt to vibration feeding machines of different specifications through the adjustable equipment support, the adjustable horizontal support and the detection swing rod, accurate detection of the empty material condition of the vibration feeding machine can be realized. When the empty material is detected, the contact sensor can timely send a signal to remind the operator to add material, thereby ensuring the continuity and efficiency of production and reducing the risk of damage to the equipment due to empty material running. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 is a perspective view of the overall structure in the embodiment of the present application.
[0025] Figure 2 is a front view of the device shown in FIG. Figure 1
[0026] is a top view of the device shown in FIG. Figure 3 Figure 1
[0027] Figure 4 is a perspective view of the connecting seat in the embodiment of the present application.
[0028] Figure 5 is a perspective view of the adjustable horizontal frame, detection swing rod and contact sensor cooperating in the embodiment of the application.
[0029] Mark explanation: 1, vibration feeding machine; 2, equipment support; 21, frame seat; 22, telescopic rod; 221, rod sleeve; 222, movable sliding rod; 220, locking bolt two; 3, connecting seat; 30, locking bolt one; 31, horizontal jack; 32, vertical jack; 33, locking bolt three; 4, adjustable horizontal frame; 41, cross rod; 42, seat block group; 421, main block part; 422, outer edge plate; 423, rotating shaft frame; 5, detection swing rod; 51, metal vertical rod; 52, rubber elbow; 6, contact sensor. DETAILED DESCRIPTION
[0030] The application will be further described in detail below with reference to the drawings.
[0031] The embodiment of the application discloses an empty material detection device of a vibration feeding machine. Figure 1 , Figure 2 , Figure 3 and Figure 4 An empty material detection device of a vibration feeding machine 1, as shown in the drawings, comprises the vibration feeding machine 1, an equipment support 2 is placed outside the vibration feeding machine 1, a connecting seat 3 is sleeved and installed at the head of the equipment support 2, an adjustable horizontal frame 4 is further installed on the connecting seat 3, one end of the adjustable horizontal frame 4 is slidably installed on the connecting seat 3, a locking bolt one 30 for locking the adjustable horizontal frame 4 is installed on the side surface of the connecting seat 3, a detection swing rod 5 is arranged at the other end of the adjustable horizontal frame 4, the head of the detection swing rod 5 is rotationally connected with the adjustable horizontal frame 4, the lower end of the detection swing rod 5 extends into the vibration feeding machine 1, and a contact sensor 6 corresponding to the detection swing rod 5 is further arranged on the adjustable horizontal frame 4. The equipment support 2 is arranged outside the vibration feeding machine 1, the adjustable horizontal frame 4 is installed by using the connecting seat 3, the detection swing rod 5 and the contact sensor 6 are arranged on the adjustable horizontal frame 4, and the lower end of the detection swing rod 5 extends into the vibration feeding machine 1. When there is material in the vibration feeding machine 1, the material pushes the detection swing rod 5 to swing, so that the detection swing rod 5 moves away from the contact sensor 6. When the vibration feeding machine 1 is empty, the detection swing rod 5 returns to the initial position under the action of gravity and contacts the contact sensor 6, so that the detection of the empty material condition of the vibration feeding machine 1 is realized, and an alarm device can be started to timely remind the operator after the contact sensor 6 detects the empty material.
[0032] Referring to Figure 1 and Figure 2As shown, the equipment support 2 comprises a bracket 21 and a telescopic rod 22, the telescopic rod 22 is vertically installed at the center of the upper end surface of the bracket 21, and the telescopic rod 22 is fixedly connected with the bracket 21. The equipment support 2 adopts the structure of the bracket 21 and the telescopic rod 22, the bracket 21 provides stable support for the entire device, and the height of the telescopic rod 22 can be adjusted as needed to adapt to the vibration feeding machine 1 of different heights, thereby enhancing the versatility of the device. The telescopic rod 22 comprises a rod sleeve 221 and a movable sliding rod 222 for mounting the connecting seat 3, the movable sliding rod 222 is slidingly installed in the rod sleeve 221, and a locking bolt two 220 for locking the rod sleeve 221 is installed on the outer side surface of the rod sleeve 221. The telescopic rod 22 is composed of the rod sleeve 221 and the movable sliding rod 222, the movable sliding rod 222 can slide in the rod sleeve 221, and the position of the movable sliding rod 222 can be locked by the locking bolt two 220, so as to conveniently adjust the height of the equipment support 2 and meet different use requirements.
[0033] With reference to Figure 4 As shown, the connecting seat 3 is provided with a horizontal insertion hole 31 for mounting the adjustable horizontal frame 4, and is provided with a vertical insertion hole 32 for mounting the movable sliding rod 222, and a locking bolt three 33 for locking the movable sliding rod 222 is threadedly connected on the outer side surface of the connecting seat 3. The horizontal insertion hole 31 and the vertical insertion hole 32 are provided on the connecting seat 3 for mounting the adjustable horizontal frame 4 and the movable sliding rod 222 respectively, the movable sliding rod 222 can be locked by the locking bolt three 33, so that the connection between the connecting seat 3 and the telescopic rod 22 is more stable, and the position of the connecting seat 3 is also convenient to adjust.
[0034] With reference to Figure 1 and Figure 3As shown, the adjustable horizontal frame 4 comprises a crossbar 41 and a seat block group 42, the seat block group 42 is sleeved and installed at one end of the crossbar 41, and the seat block group 42 is fixedly connected with the crossbar 41. The adjustable horizontal frame 4 adopts the structure of the crossbar 41 and the seat block group 42, the seat block group 42 is fixedly connected with the crossbar 41, which facilitates the installation of the detection swing rod 5 and the contact sensor 6, and the crossbar 41 can slide on the connecting seat 3, the position is locked by the locking bolt 1, and the adjustment in the horizontal direction is realized. The seat block group 42 comprises a main block part 421 and an outer edge plate 422, the outer edge plate 422 is arranged at one side of the main block part 421, and the outer edge plate 422 is integrally formed with the main block part 421. The main block part 421 and the outer edge plate 422 of the seat block group 42 are integrally formed, the structure is more stable, other components are facilitated to be installed, and the overall stability of the device is improved. The outer edge plate 422 is provided with a rotating shaft support 423 for rotating installation of the detection swing rod 5, the rotating shaft support 423 is integrally formed with the outer edge plate 422, and the contact sensor 6 is fixedly installed at one side of the main block part 421 facing the rotating shaft support 423. The rotating shaft support 423 on the outer edge plate 422 is integrally formed with the outer edge plate 422, which provides stable rotating support for the detection swing rod 5, the contact sensor 6 is installed at one side of the main block part 421 facing the rotating shaft support 423, which can accurately detect the position change of the detection swing rod 5, and the detection accuracy is improved.
[0035] Referring to Figure 5 As shown, the detection swing rod 5 comprises a metal vertical rod 51 and a rubber elbow 52, the head of the metal vertical rod 51 is sleeved and installed on the rotating shaft support 423, and the metal vertical rod 51 is rotatably connected with the rotating shaft support 423, and the rubber elbow 52 is sleeved and fixed at the lower end of the metal vertical rod 51. The detection swing rod 5 adopts the structure of the metal vertical rod 51 and the rubber elbow 52, the metal vertical rod 51 ensures the strength of the swing rod, and the rubber elbow 52 can reduce the collision and wear with the material, and prolong the service life of the detection swing rod 5.
[0036] The implementation principle of the empty material detection device of the vibration feeding machine is as follows: during actual installation, the frame base 21 is placed at a suitable position outside the vibration feeding machine 1 to ensure that the frame base 21 is stable. The rod sleeve 221 of the telescopic rod 22 is installed at the center of the upper end surface of the frame base 21 and is fixedly connected. The movable slide rod 222 is inserted into the rod sleeve 221, the position of the movable slide rod 222 is adjusted according to the height of the vibration feeding machine 1, and then the movable slide rod 222 is locked by the locking bolt two 220. The vertical insertion hole 32 of the connecting seat 3 is sleeved on the movable slide rod 222, the height and position of the connecting seat 3 are adjusted, and the connecting seat 3 is locked by the locking bolt three 33. The cross rod 41 of the adjustable horizontal frame 4 is inserted into the horizontal insertion hole 31 of the connecting seat 3, the horizontal position of the cross rod 41 is adjusted, and the cross rod 41 is locked by the locking bolt one 30. Then the head of the metal vertical rod 51 of the detection swing rod 5 is sleeved on the rotating shaft frame 423 to enable the metal vertical rod 51 to freely rotate, and the rubber elbow 52 is sleeved on the lower end of the metal vertical rod 51. The contact sensor 6 is fixedly installed on one side of the main block part 421 towards the rotating shaft frame 423, and it is ensured that the contact sensor 6 corresponds to the detection swing rod 5.
[0037] During actual empty material detection, when the vibration feeding machine 1 normally works and there is material, the material pushes the detection swing rod 5 to swing, so that the detection swing rod 5 moves away from the contact sensor 6, and the contact sensor 6 does not send a signal. When the vibration feeding machine 1 is in an empty material state, the detection swing rod 5 returns to the initial position under the action of gravity and contacts the contact sensor 6, and the contact sensor 6 sends a signal to remind the operator that the vibration feeding machine 1 is empty of material and needs to be fed.
[0038] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A device for detecting empty containers in a vibrating feeder, comprising a vibrating feeder (1), characterized in that: The external of the vibrating feeder (1) is provided with a device support (2), a connecting seat (3) is installed on the head of the device support (2), an adjustable horizontal frame (4) is further installed on the connecting seat (3), one end of the adjustable horizontal frame (4) is slidingly installed on the connecting seat (3), a locking bolt (30) for locking the adjustable horizontal frame (4) is installed on the side of the connecting seat (3), a detection swing rod (5) is arranged at the other end of the adjustable horizontal frame (4), the head of the detection swing rod (5) is rotatably connected with the adjustable horizontal frame (4), the lower end of the detection swing rod (5) extends into the vibrating feeder (1), and a contact sensor (6) corresponding to the detection swing rod (5) is further arranged on the adjustable horizontal frame (4).
2. The empty material detection device of a vibrating material feeder according to claim 1, characterized in that: The device support (2) comprises a frame seat (21) and a telescopic rod (22), the telescopic rod (22) is vertically installed at the center of the upper end surface of the frame seat (21), and the telescopic rod (22) is fixedly connected with the frame seat (21).
3. The empty material detection device of a vibrating material feeder according to claim 2, characterized in that: The telescopic rod (22) comprises a rod sleeve (221) and a movable sliding rod (222) for installing the connecting seat (3), the movable sliding rod (222) is slidingly installed in the rod sleeve (221), and a locking bolt (220) for locking the rod sleeve (221) is installed on the outer side surface of the rod sleeve (221).
4. The empty material detection device of claim 3, wherein: A horizontal insertion hole (31) for installing the adjustable horizontal frame (4) is formed in the connecting seat (3), a vertical insertion hole (32) for installing the movable sliding rod (222) is formed in the connecting seat (3), and a locking bolt (33) for locking the movable sliding rod (222) is threadedly connected to the outer side surface of the connecting seat (3).
5. The empty material detection device of claim 4, wherein: The adjustable horizontal frame (4) comprises a cross rod (41) and a seat block group (42), the seat block group (42) is sleevedly installed at one end of the cross rod (41), and the seat block group (42) is fixedly connected with the cross rod (41).
6. The empty material detection device of a vibrating material feeder according to claim 5, characterized in that: The seat block group (42) comprises a main block part (421) and an outer edge plate (422), the outer edge plate (422) is arranged on one side of the main block part (421), and the outer edge plate (422) is integrally formed with the main block part (421).
7. The empty material detection device of a vibrating material feeder according to claim 6, characterized in that: A rotating shaft frame (423) for rotatably installing the detection swing rod (5) is arranged on the outer edge plate (422), the rotating shaft frame (423) is integrally formed with the outer edge plate (422), and the contact sensor (6) is fixedly installed on the side of the main block part (421) facing the rotating shaft frame (423).
8. The empty material detection device of a vibrating material feeder according to claim 7, characterized in that: The detection swing rod (5) comprises a metal vertical rod (51) and a rubber elbow pipe (52), the head of the metal vertical rod (51) is sleevedly installed on the rotating shaft frame (423), and the metal vertical rod (51) is rotatably connected with the rotating shaft frame (423), and the rubber elbow pipe (52) is sleevedly fixed at the lower end of the metal vertical rod (51).