Chain machining quenching device
By designing a chain processing quenching device and utilizing the combination of a placement rack and a slide rail cleaning plate, the problem of oil floating affecting chain heat dissipation was solved, thus achieving stability and continuity in the chain quenching process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-10
AI Technical Summary
In the current chain oil quenching process, excessively high quenching oil temperature causes oil to float on the surface, affecting chain heat dissipation and hindering the normal progress of subsequent quenching operations.
A chain processing quenching device was designed. The chain is driven to move back and forth in the quenching tank by a placement frame. Oil float is removed by slide rails and cleaning plates, and oil is sucked up by an oil suction device to prevent oil float from affecting heat dissipation and subsequent operations.
It effectively prevents oil floating caused by excessively high quenching oil temperature, ensures normal heat dissipation of the chain, and cleans up oil floating to prevent its impact on subsequent quenching operations, thereby improving the continuity and efficiency of quenching operations.
Smart Images
Figure CN224105869U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chain processing technical field, especially chain processing quenching device. BACKGROUND
[0002] Chain processing refers to a series of production and processing technology of chain, from raw material to the manufacturing process of final product chain, chain processing quenching refers to quenching treatment of some parts of chain in chain manufacturing process, in order to improve the hardness and strength of chain, quenching is to heat chain material to high temperature, then rapidly cool, so that it reaches higher hardness.
[0003] Among them, oil quenching is one of the most commonly used chain quenching methods, in oil quenching, chain is heated to appropriate temperature, then rapidly immersed in quenching oil, quenching oil has higher cooling efficiency, can rapidly cool chain, and makes it obtain higher hardness.
[0004] However, the amount of quenching oil in the quenching pool is fixed in the process of oil quenching of the existing chain, after long time contact with high temperature chain, its temperature will continuously rise, after quenching oil temperature is too high, oil float will be formed on its surface, and oil float floating on the surface of quenching oil seriously affects the normal heat dissipation of quenching oil.
[0005] Therefore, it is necessary to provide a chain processing quenching device to solve the above technical problems. UTILITY MODEL CONTENTS
[0006] To solve the above technical problems, the utility model provides a chain processing quenching device.
[0007] The chain processing quenching device provided by the utility model comprises a placing rack located above a quenching pool, the top of the placing rack is connected with the extension end of a first air cylinder and a second air cylinder respectively, the fixed end of the first air cylinder and the second air cylinder is connected with the two ends of the bottom of a moving plate respectively, the top of the moving plate is connected with a moving slide rail through a sliding block, the number of the moving slide rail is multiple, the two ends of the moving slide rail are connected with the top of a first supporting plate and a second supporting plate of U type respectively, a cleaning plate is arranged below the placing rack, the top of the cleaning plate is connected with the bottom of a driving plate through a cleaning air cylinder, the two side faces of the driving plate are connected with a first slide rail and a second slide rail through sliding blocks, the first slide rail and the second slide rail are installed on the ground on the two sides of the quenching pool through a supporting seat, and an oil suction device that can suck liquid is installed on the ground at one end of the quenching pool.
[0008] Preferably, the placing rack comprises a plate body, a plurality of liquid inlet holes are arranged on the bottom of the plate body, the shape of the liquid inlet hole is rectangular, and the two ends of the top of the plate body are connected with the extension end of the first air cylinder and the second air cylinder respectively.
[0009] Preferably, the top of the plate body is connected with a mouth-shaped protective plate, the side of the protective plate is provided with a rectangular upper liquid inlet hole,
[0010] Preferably, the upper side of the plate body is provided with a baffle, the top of the baffle is provided with a rectangular second upper liquid inlet hole, the top of the baffle is connected with the telescopic end of the baffle cylinder, and the fixed end of the baffle cylinder is connected with the bottom of the moving plate.
[0011] Preferably, the number of the first cylinder and the second cylinder is two, and the two first cylinders are symmetrically arranged on one end of the top of the plate body about the central axis of the plate body, and the two second cylinders are symmetrically arranged on the other end of the top of the plate body about the central axis of the plate body.
[0012] Preferably, the number of the cleaning cylinder is multiple, and the cleaning cylinders are linearly and equidistantly arranged on the bottom of the driving plate.
[0013] Preferably, the bottom of the driving plate is connected with a first guide block and a second guide block at two ends, respectively, the first guide block and the second guide block are slidably connected with a first guide groove and a second guide groove, respectively, and the first guide groove and the second guide groove are arranged on the ground on both sides of the quenching pool.
[0014] Compared with the related art, the chain machining quenching device has the following beneficial effects:
[0015] 1、The chain can be moved forward and backward in the quenching pool through the placement frame, the quenching pool can be stirred, oil floating is prevented from being formed on the surface of the quenching pool due to the excessively high temperature of the quenching oil, the heat dissipation of the chain is affected, the first sliding rail and the second sliding rail are arranged, the cleaning plate can be moved forward and backward in the quenching pool after the chain quenching is completed through the driving of the first sliding rail and the second sliding rail, the formed oil floating is cleaned to one end of the quenching pool under the sliding of the cleaning plate, and the oil floating is sucked and discharged through the oil suction device, so that the subsequent quenching operation is prevented from being affected.
[0016] 2、The plate body with the liquid inlet hole is arranged, the quenching liquid can enter the upper side of the plate body from the liquid inlet hole, the chain is quenched, the protective plate with the upper liquid inlet hole is arranged, the edge of the plate body can be protected, the chain is prevented from falling off from the edge of the plate body during the quenching process, and the subsequent quenching operation is affected.
[0017] 3、The first guide block and the second guide block are arranged, the stability of the driving plate during forward and backward movement can be improved through the limiting of the first guide groove and the second guide groove. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1A preferred embodiment structure schematic view of the chain machining quenching device is provided in the utility model.
[0019] Figure 2 For Figure 1 The second guide block and the second guide groove structure schematic view shown in the figure.
[0020] Figure 3 For Figure 1 The protective plate and the baffle structure schematic view shown in the figure.
[0021] Marked in the figure: 1, quenching pool; 2, placing rack; 3, first air cylinder; 4, moving plate; 5, moving slide rail; 6, first support plate; 7, second support plate; 8, cleaning plate; 9, cleaning air cylinder; 10, driving plate; 11, first slide rail; 12, second slide rail; 13, support seat; 14, first guide block; 15, first guide groove; 16, oil suction device; 17, second guide block; 18, second guide groove; 19, plate body; 20, liquid inlet hole; 21, protective plate; 22, upper liquid inlet hole; 23, baffle; 24, second upper liquid inlet hole; 25, baffle air cylinder; 26, second air cylinder. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.
[0023] Reference Figures 1 to 3 The utility model provides a kind of chain machining quenching device, including: the placing rack 2 in quenching pool 1 upper, the top of the placing rack 2 two ends are connected respectively first air cylinder 3 and the telescopic end of second air cylinder 26, the fixed end of first air cylinder 3 and second air cylinder 26 is connected respectively the two ends of the bottom of moving plate 4, the top of moving plate 4 is connected moving slide rail 5 by slider, the number of moving slide rail 5 is multiple, the top of the two ends of moving slide rail 5 is connected respectively U-shaped first support plate 6 and second support plate 7, the lower portion of placing rack 2 is equipped with cleaning plate 8, the bottom of driving plate 10 is connected by cleaning air cylinder 9 on the top of cleaning plate 8, the two sides of driving plate 10 are connected respectively first slide rail 11 and second slide rail 12 by slider, first slide rail 11 and second slide rail 12 are installed on the ground on the two sides of quenching pool 1 by support seat 13, the ground on one end of quenching pool 1 is installed with the oil suction device 16 that can be taken to liquid.
[0024] It should be noted that: by setting the first cylinder 3 and the second cylinder 26, the first cylinder 3 and the second cylinder 26 can drive the placing rack 2 to move up and down, and by setting a plurality of moving slide rails 5, the moving slide rails 5 can be driven to move the moving plate 4 left and right, and the placing rack 2 can be driven to move left and right, and when quenching, the chain can be placed on the placing rack 2, and the chain can be moved forward and backward in the quenching pool 1 by driving the placing rack 2, so that the quenching pool 1 can be stirred, so that the oil float formed on the surface of the quenching pool 1 after the quenching oil temperature is too high can be prevented, and the heat dissipation of the chain is affected, and by setting the first slide rail 11 and the second slide rail 12, the first slide rail 11 and the second slide rail 12 can be driven to move the cleaning plate 8 forward and backward in the quenching pool 1 after the chain quenching is completed, the oil float formed can be cleaned to one end of the quenching pool 1 under the sliding of the cleaning plate 8, and the subsequent quenching operation can be prevented.
[0025] In the embodiment of the utility model, reference Figure 3 As shown in the figure, the placing rack 2 includes a plate body 19, a plurality of liquid inlet holes 20 are arranged on the bottom of the plate body 19, the shape of the liquid inlet hole 20 is rectangular, and the top of the plate body 19 is connected with the extension end of the first cylinder 3 and the second cylinder 26 respectively.
[0026] In the embodiment of the utility model, reference Figure 1 As shown in the figure, the top of the plate body 19 is connected with a protective plate 21 in the shape of a mouth, the side of the protective plate 21 is provided with an upper liquid inlet hole 22 in the shape of a rectangle,
[0027] It should be noted that: by setting the plate body 19 with the liquid inlet hole 20, the quenching liquid can be easily introduced into the upper part of the plate body 19 from the liquid inlet hole 20 to quench the chain, and by setting the protective plate 21 with the upper liquid inlet hole 22, the edge of the plate body 19 can be protected, so that the chain can not fall off from the edge of the plate body 19 during the quenching process, and the subsequent quenching operation can be affected.
[0028] In the embodiment of the utility model, reference Figure 3 As shown in the figure, the top of the plate body 19 is provided with a baffle 23, the top of the baffle 23 is provided with a second upper liquid inlet hole 24 in the shape of a rectangle, the top of the baffle 23 is connected with the extension end of the baffle cylinder 25, and the fixed end of the baffle cylinder 25 is connected with the bottom of the moving plate 4.
[0029] It should be noted that: by setting the baffle 23 with the second upper liquid inlet hole 24, the upper part of the plate body 19 can be protected, so that the chain can not fall off from the upper part of the plate body 19 during the quenching process.
[0030] In the embodiment of the utility model, reference Figure 3As shown, the first cylinder 3 and the second cylinder 26 are both two, and the two first cylinders 3 are symmetrically arranged on one end of the top of the plate body 19 about the central axis of the plate body 19, and the two second cylinders 26 are symmetrically arranged on the other end of the top of the plate body 19 about the central axis of the plate body 19.
[0031] It should be noted that: by setting two first cylinders 3 and second cylinders 26, and symmetrically arranging them, the force on the plate body 19 can be uniform, and the stability of the plate body 19 when moving up and down can be improved.
[0032] In the embodiment of the utility model, reference Figure 1 As shown, the number of cleaning cylinders 9 is multiple, and the cleaning cylinders 9 are linearly and equidistantly installed on the bottom of the driving plate 10.
[0033] It should be noted that: by setting multiple equidistantly arranged cleaning cylinders 9, the force on the cleaning plate 8 can be uniform, and the stability of the cleaning plate 8 when moving up and down can be improved.
[0034] In the embodiment of the utility model, reference Figure 1 , Figure 2 As shown, the two ends of the bottom of the driving plate 10 are respectively connected with the first guide block 14 and the second guide block 17, the first guide block 14 and the second guide block 17 are respectively slidably connected with the first guide groove 15 and the second guide groove 18, and the first guide groove 15 and the second guide groove 18 are arranged on the ground on both sides of the quenching tank 1.
[0035] It should be noted that: by setting the first guide block 14 and the second guide block 17, the stability of the driving plate 10 when moving forward and backward can be improved through the limiting of the first guide groove 15 and the second guide groove 18.
[0036] The working principle of the chain machining quenching device provided by the utility model is as follows:
[0037] Through the driving of the placing frame 2, the chain can be moved forward and backward in the quenching tank 1, the quenching tank 1 can be stirred, oil floating can be formed on the surface of the quenching tank 1 due to the too high temperature of the quenching oil, which affects the heat dissipation of the chain, and through the driving of the first sliding rail 11 and the second sliding rail 12, the cleaning plate 8 can be driven to move forward and backward in the quenching tank 1 after the chain quenching is completed, the formed oil floating can be cleaned to one end of the quenching tank 1 under the sliding of the cleaning plate 8, and the oil can be sucked and discharged through the oil suction device 16, so that the subsequent quenching operation is not affected.
[0038] The circuit and the control involved in the utility model are prior art, and will not be described in detail here.
[0039] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. A chain machining and quenching apparatus characterized by comprising: The utility model provides a quenching tank cleaning device, including: The top of the placing frame (2) is connected with the extension end of the first air cylinder (3) and the second air cylinder (26) respectively, the fixed end of the first air cylinder (3) and the second air cylinder (26) is connected with the both ends of the bottom of the moving plate (4) respectively, the top of the moving plate (4) is connected with the moving slide rail (5) through a sliding block, the number of the moving slide rail (5) is multiple, the both ends of the moving slide rail (5) are connected with the top of the first support plate (6) and the second support plate (7) of U type respectively, the bottom of the first support plate (6) and the second support plate (7), the bottom of the driving plate (10) is connected with the top of the cleaning plate (8) through the cleaning air cylinder (9), the both sides of the driving plate (10) are connected with the first slide rail (11) and the second slide rail (12) respectively through a sliding block, the first slide rail (11) and the second slide rail (12) are installed on the ground on both sides of the quenching tank (1) through the support seat (13), the ground on one end of the quenching tank (1) is installed with the oil suction device (16) that can suck liquid.
2. A chain machining and quenching apparatus according to claim 1, wherein The placing frame (2) includes a plate body (19), a plurality of liquid inlet holes (20) are formed in the bottom of the plate body (19), the liquid inlet holes (20) are rectangular in shape, and the both ends of the top of the plate body (19) are connected with the extension end of the first air cylinder (3) and the second air cylinder (26) respectively.
3. A chain machining and quenching apparatus according to claim 2, wherein The top of the plate body (19) is connected with a guard plate (21) in the shape of a mouth, and the side of the guard plate (21) is provided with a rectangular upper liquid inlet hole (22).
4. A chain machining and quenching apparatus according to claim 3, wherein A baffle (23) is arranged above the plate body (19), the top of the baffle (23) is provided with a rectangular second upper liquid inlet hole (24), the top of the baffle (23) is connected with the extension end of a baffle air cylinder (25), and the fixed end of the baffle air cylinder (25) is connected with the bottom of the moving plate (4).
5. A chain machining and quenching apparatus according to claim 1, wherein The number of the first air cylinder (3) and the second air cylinder (26) is two, the two first air cylinders (3) are symmetrically arranged on one end of the top of the plate body (19) about the central axis of the plate body (19), and the two second air cylinders (26) are symmetrically arranged on the other end of the top of the plate body (19) about the central axis of the plate body (19).
6. A chain machining and quenching apparatus according to claim 1, wherein The number of the cleaning air cylinder (9) is multiple, and the cleaning air cylinders (9) are linearly and equidistantly arranged on the bottom of the driving plate (10).
7. A chain machining and quenching apparatus according to claim 6, wherein The both ends of the bottom of the driving plate (10) are connected with a first guide block (14) and a second guide block (17) respectively, the first guide block (14) and the second guide block (17) are slidingly connected with a first guide groove (15) and a second guide groove (18) respectively, and the first guide groove (15) and the second guide groove (18) are arranged on the ground on both sides of the quenching tank (1).