Full-automatic down feather splicing and piling machine capable of accurately controlling down feather quantity

Abstract

The utility model discloses a full-automatic down feather splicing and piling machine capable of accurately controlling down feather quantity, and particularly relates to the technical field of down feather production and processing, which comprises a cabinet body, a down feather conveying mechanism is arranged on one side of the cabinet body, a cabinet door is connected to the side end face of the cabinet body through a hinge, and a transparent acrylic plate is inlaid on the adjacent face of the cabinet body where the cabinet door is installed. A partition plate is longitudinally installed in an inner cavity of the cabinet body, a fixing frame is installed above the inner cavity of the cabinet body, a conveying pipe is arranged on the inner side of the fixing frame, and a first conveying pipe is installed in the middle section of the conveying pipe. According to the device, down feather is uniformly conveyed through a second conveying pipe and a first conveying pipe in the down feather conveying mechanism, so that light down feather flowers and heavy feather stems are completely homogenized in the pile splicing process, layering is prevented, the situation that down feather clusters are gathered or cavities are generated in the pile splicing process of the down feather is avoided, and the pile splicing efficiency is improved. A bag used for collecting down feather is bound to the outer surface of the connecting cover, and meanwhile, the weight of the bag is detected in real time through a pressure sensor in the weighing mechanism, so that the down feather amount is accurately controlled.

Description

TECHNICAL FIELD

[0001] The utility model relates to down production processing technical field, more specifically, the utility model relates to a kind of full-automatic down patching machine of accurate control wool amount. BACKGROUND

[0002] Down patching is the key process in down processing, which refers to mixing different batches, specifications or component contents of down evenly according to preset proportion, so that the final product meets the specific quality standard. The core purpose is to solve the problem of unevenness of down raw materials and ensure that the down content, loftiness, cleanliness and other indicators of the down meet the unified requirements, providing standardized raw materials for subsequent filling or sewing. The full-automatic down patching machine is an automatic equipment used in down raw material processing link.

[0003] For example, application No. CN202420372254.5 discloses a full-automatic patching machine, which allows different batches of wool to be added to multiple storage boxes first, thereby avoiding dust or impurity pollution caused by contact with the environment after the wool is unpacked, and improving the processing quality of down. The weighing accuracy and efficiency of the wool are improved, and the wool loss and labor intensity are greatly reduced. In the prior art, the light and easy-to-disperse characteristics of down make it difficult to achieve complete homogenization during the patching process. Mechanical stirring is achieved through air delivery, and the motion trajectories of light down clusters and heavier wool stems differ, causing stratification after mixing. In addition, down patching may result in down aggregation or cavities, affecting the subsequent down filling accuracy.

[0004] Therefore, a full-automatic down patching machine for accurate control of wool amount is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] To overcome the above-mentioned defects of the prior art, the utility model provides a full-automatic down patching machine for accurate control of wool amount to solve the problems raised in the background art.

[0006] To achieve the above-mentioned purposes, the utility model provides the following technical scheme: a full-automatic down patching machine for accurate control of wool amount, comprising a cabinet and a down conveying mechanism. The cabinet is provided with a down conveying mechanism on one side. The side end face of the cabinet is connected with a cabinet door through a hinge. The adjacent face of the cabinet where the cabinet door is installed is inlaid with a transparent acrylic plate. The inner cavity of the cabinet is provided with a partition plate installed longitudinally. A fixed frame is installed above the inner cavity of the cabinet. A conveying pipe is provided on the inner side of the fixed frame, and a first conveying pipe is installed in the middle section of the conveying pipe. A weighing mechanism is provided on one side of the conveying end of the first conveying pipe. The conveying pipe, the first conveying pipe and the weighing mechanism are symmetrically arranged. A first air pump is provided between the two groups of first conveying pipes.

[0007] Preferably, the first conveying pipe comprises a first pipe body and a first spiral conveying rod, both ends of the first pipe body are connected with the conveying pipe, and the first spiral conveying rod is arranged at the center of the first pipe body.

[0008] Preferably, the hole diameter of the first pipe body is smaller than the channel diameter of the inner cavity of the first pipe body, and the spiral of the first spiral conveying rod is arranged close to the inner cavity of the first pipe body.

[0009] Preferably, the weighing mechanism comprises a fixed cover and a connecting cover, the bottom end surface of the fixed cover is provided with the connecting cover in a penetrating manner, one end of the connecting cover is provided with a stopper, and the lower end surface of the stopper is provided with a pressure sensor.

[0010] Preferably, the down conveying mechanism comprises a support and a storage tank, the upper end surface of the support is longitudinally provided with the storage tank in a penetrating manner, the bottom end surface of the support is provided with a second air pump, the outer surface of the storage tank is provided with a conveying port, the bottom end surface of the storage tank is provided with a conveying pump, and the upper end surface of the storage tank is connected with a second conveying pipe in a communicating manner.

[0011] Preferably, the second conveying pipe comprises a second pipe body and a second spiral conveying rod, and the second spiral conveying rod is arranged at the center of the second pipe body.

[0012] Preferably, the hole diameter of one end of the second pipe body is smaller than the channel diameter of the inner cavity of the second pipe body, and the spiral of the second spiral conveying rod is arranged close to the inner cavity of the second pipe body.

[0013] Preferably, the storage tank in the down conveying mechanism is connected with the conveying pipe and the first conveying pipe through the second conveying pipe in a communicating structure, and the inner cavity of the cabinet body is provided with a PLC controller.

[0014] The technical effects and advantages of the utility model are as follows:

[0015] Compared with the prior art, the full-automatic down blending machine for precisely controlling the down amount uniformly conveys the down through the second conveying pipe and the first conveying pipe in the down conveying mechanism, so that the light down and the heavy down are completely homogenized in the blending process, the stratification is prevented, the down aggregation or the hollow condition in the down blending is avoided, the bag for collecting the down is bound on the outer surface of the connecting cover, the weight of the bag is detected in real time through the pressure sensor in the weighing mechanism, the down amount is precisely controlled, and the problems of the light and soft down in the prior art, the difficult realization of complete homogenization in the blending process, the difference between the light down and the heavy down in the movement track in the air flow, the stratification after mixing, the down aggregation or the hollow condition in the down blending, and the influence on the subsequent down filling precision are solved.

[0016] Compared with the prior art, the full-automatic down feather splicing machine for precisely controlling the down feather amount is used, wherein the down feather is first filled into the inner cavity of the storage tank above the support of the down feather conveying mechanism through the conveying port, the second air pump and the conveying pump are started, the down feather is conveyed into the conveying pipe through the second conveying pipe, the second conveying pipe is composed of a second pipe body and a second spiral conveying rod, the hole diameter of one end of the second pipe body is smaller than the passage diameter of the inner cavity of the second pipe body, and the spiral of the second spiral conveying rod is arranged close to the inner cavity of the second pipe body, so that the down feather is uniformly conveyed, the down feather conveyed through the conveying pipe is conveyed through the first conveying pipe, and finally discharged from one end of the conveying pipe, the hole diameter of both ends of the first pipe body is smaller than the passage diameter of the inner cavity of the first pipe body, the spiral of the first spiral conveying rod is arranged close to the inner cavity of the first pipe body, and the first air pump is used to facilitate the conveying of the down feather through the first conveying pipe, so that the down feather is uniformly conveyed, the stratification of light down feather and heavy down stem is avoided, and the down feather splicing is prevented from being gathered or having a hollow.

[0017] Compared with the prior art, the full-automatic down feather splicing machine for precisely controlling the down feather amount is used, wherein the full-automatic down feather splicing machine for precisely controlling the down feather amount is used, wherein the cabinet door on the side of the cabinet body is opened, the bag for collecting the down feather is tied on the outer surface of the connecting cover, and the weight of the bag is detected in real time through the pressure sensor in the weighing mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a cabinet body three-dimensional structure schematic view of the utility model.

[0019] Figure 2 It is a cabinet body front view structure schematic view of the utility model.

[0020] Figure 3 It is a cabinet body front view structure schematic view of the utility model.

[0021] Figure 4 It is a first conveying pipe front view structure schematic view of the utility model.

[0022] Figure 5 It is a cabinet body three-dimensional structure schematic view of the utility model. Figure 3 It is a cabinet body three-dimensional structure schematic view of the utility model.

[0023] Figure 6 It is a down feather conveying mechanism three-dimensional structure schematic view of the utility model.

[0024] Figure 7 It is a second conveying pipe side view structure schematic view of the utility model.

[0025] The reference signs are: 1, cabinet body; 2, down feather conveying mechanism; 21, support; 22, storage tank; 23, second air pump; 24, conveying port; 25, conveying pump; 26, second conveying pipe; 261, second pipe body; 262, second spiral conveying rod; 3, cabinet door; 4, transparent acrylic plate; 5, partition plate; 6, fixing frame; 7, conveying pipe; 8, first conveying pipe; 81, first pipe body; 82, first spiral conveying rod; 9, weighing mechanism; 91, fixed cover; 92, connecting cover; 93, stop block; 94, pressure sensor; 10, first air pump. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model. EMBODIMENT

[0027] As shown in the accompanying drawings Figures 1 to 7The application discloses a full-automatic down feather splicing machine capable of precisely controlling the down feather mass, which comprises a cabinet body 1 and a down feather conveying mechanism 2, wherein the cabinet body 1 is provided with the down feather conveying mechanism 2 on one side, the side end surface of the cabinet body 1 is connected with a cabinet door 3 through a hinge, the adjacent surface of the cabinet body 1, on which the cabinet door 3 is installed, is inlaid with a transparent acrylic plate 4, the inner cavity of the cabinet body 1 is provided with a partition plate 5 which is installed in a longitudinal direction, a fixing frame 6 is installed on the upper portion of the inner cavity of the cabinet body 1, a conveying pipe 7 is arranged on the inner side of the fixing frame 6, a first conveying pipe 8 is installed on the middle section of the conveying pipe 7, a weighing mechanism 9 is arranged on one side of the conveying end of the first conveying pipe 8, the conveying pipe 7, the first conveying pipe 8 and the weighing mechanism 9 are symmetrically arranged, a first air pump 10 is arranged between the two groups of first conveying pipes 8, the down feather conveyed through the conveying pipe 7 is conveyed through the first conveying pipe 8 and finally discharged from one end of the conveying pipe 7, the hole diameters of the two ends of the first pipe body 81 are smaller than the channel diameters of the inner cavities of the first pipe body 81, the spirals in the first spiral conveying rod 82 are arranged in close contact with the inner cavities of the first pipe body 81, the first air pump 10 facilitates the conveying of the down feather through the first conveying pipe 8, so that the down feather can be uniformly conveyed, the light feather clumps and the relatively heavy down stems can be prevented from being layered, and the down feather splicing can be prevented from being gathered or having a hollow condition, the first conveying pipe 8 comprises the first pipe body 81 and the first spiral conveying rod 82, the two ends of the first pipe body 81 are connected with the conveying pipe 7, the first spiral conveying rod 82 is installed at the center of the first pipe body 81, the hole diameters of the two ends of the first pipe body 81 are smaller than the channel diameters of the inner cavities of the first pipe body 81, the spirals in the first spiral conveying rod 82 are arranged in close contact with the inner cavities of the first pipe body 81, the weighing mechanism 9 comprises a fixed cover 91 and a connecting cover 92, the connecting cover 92 is arranged in penetration on the bottom end surface of the fixed cover 91, one end of the connecting cover 92 is provided with a stopper 93, the lower end surface of the stopper 93 is provided with a pressure sensor 94, the cabinet door 3 of the side end surface of the cabinet body 1 is opened, a bag used for collecting down feather is tied on the outer surface of the connecting cover 92, the weight of the bag is detected in real time through the pressure sensor 94 in the weighing mechanism 9, the connecting cover 92 and the fixed cover 91 slide up and down, and the bag filling condition can be observed through the transparent acrylic plate 4.

[0028] The down conveying mechanism 2 comprises a bracket 21 and a storage tank 22, the upper end surface of the bracket 21 is longitudinally through-mounted with the storage tank 22, and the bottom end surface of the bracket 21 is provided with a second air pump 23; the outer surface of the storage tank 22 is provided with a conveying port 24, the bottom end surface of the storage tank 22 is provided with a conveying pump 25, and the upper end surface of the storage tank 22 is connected in communication with a second conveying pipe 26; down is filled into the inner cavity of the storage tank 22 above the bracket 21 of the down conveying mechanism 2 through the conveying port 24, the second air pump 23 and the conveying pump 25 are started, and the down is conveyed into the conveying pipe 7 through the second conveying pipe 26; the second conveying pipe 26 is composed of a second pipe body 261 and a second spiral conveying rod 262, the hole diameter of one end of the second pipe body 261 is smaller than the passage diameter of the inner cavity of the second pipe body 261, and the spiral in the second spiral conveying rod 262 is arranged in close contact with the inner cavity of the second pipe body 261; the second conveying pipe 26 comprises the second pipe body 261 and the second spiral conveying rod 262, the second spiral conveying rod 262 is installed at the center of the second pipe body 261, the hole diameter of one end of the second pipe body 261 is smaller than the passage diameter of the inner cavity of the second pipe body 261, and the spiral in the second spiral conveying rod 262 is arranged in close contact with the inner cavity of the second pipe body 261; the storage tank 22 in the down conveying mechanism 2 forms a communication structure with the conveying pipe 7 and the first conveying pipe 8 through the second conveying pipe 26; the inner cavity of the cabinet body 1 is provided with a plc controller, the logic of the plc controller is preset by an operator, and the down is uniformly conveyed through the second conveying pipe 26 and the first conveying pipe 8 in the down conveying mechanism 2, so that the light down and the relatively heavy down stem are completely homogenized in the process of pile-up, the stratification is prevented, the situation that the down is gathered or hollow is avoided in the down pile-up, and the problem that the light and soft down in the prior art is difficult to realize complete homogenization in the process of pile-up, the mechanical stirring is conveyed by air power, the light down and the relatively heavy down stem have different movement trajectories in the air flow, the mixture is stratified, and the down is gathered or hollow in the down pile-up, affecting the subsequent down-filling accuracy is solved; in the embodiment, the air pump, the conveying pump 25 and the pressure sensor 94 are all common devices purchased on the market and known to those skilled in the art, and can be customized or selected according to actual needs; here, we only use them and do not improve their structure and function, and will not be described in detail.

[0029] The working process of the utility model is as follows: firstly, open the cabinet door 3 of the cabinet body 1 side end face, bind the bag for collecting down in the outer surface of the connecting cover 92, start the second air pump 23 and the delivery pump 25, utilize the delivery port 24 to pour down into the inner chamber of the storage tank 22 above the support 21 in the down delivery mechanism 2, utilize the second delivery pipe 26 to deliver down into the delivery pipe 7, the second delivery pipe 26 is composed of the second pipe body 261 and the second spiral conveying rod 262, the aperture diameter of one end of the second pipe body 261 is less than the passage diameter of the inner chamber of the second pipe body 261, the spiral in the second spiral conveying rod 262 is arranged closely to the inner chamber of the second pipe body 261, utilize the down delivered by the delivery pipe 7 to pass through the first delivery pipe 8 and deliver, discharge from one end of the delivery pipe 7, the aperture diameter of both ends of the first pipe body 81 is less than the passage diameter of the inner chamber of the first pipe body 81, the spiral in the first spiral conveying rod 82 is arranged closely to the inner chamber of the first pipe body 81, utilize the first air pump 10 to facilitate the down delivery of the first delivery pipe 8, utilize the pressure sensor 94 in the weighing mechanism 9 to detect the weight of the bag in real time, the connecting cover 92 and the fixed cover 91 slide up and down, so as to utilize the transparent acrylic plate 4 to facilitate the observation of the bag pouring condition.

Claims

1. A full-automatic down feather splicing machine for precisely controlling the down amount, comprising a cabinet (1) and a down feather conveying mechanism (2), characterized in that: The side of the cabinet body (1) is provided with a down feather conveying mechanism (2), the side end face of the cabinet body (1) is connected with a cabinet door (3) through a hinge, the adjacent face of the cabinet body (1) installing the cabinet door (3) is inlaid with a transparent acrylic plate (4), the inner cavity of the cabinet body (1) is provided with a partition plate (5) installed longitudinally, the upper portion of the inner cavity of the cabinet body (1) is provided with a fixing frame (6), the inner side of the fixing frame (6) is provided with a conveying pipe (7), and the middle section of the conveying pipe (7) is provided with a first conveying pipe (8), one side of the conveying end of the first conveying pipe (8) is provided with a weighing mechanism (9), the conveying pipe (7), the first conveying pipe (8) and the weighing mechanism (9) are symmetrically arranged, and a first air pump (10) is arranged between the two groups of first conveying pipes (8).

2. The full-automatic down cluster piling machine for precisely controlling the down amount according to claim 1, characterized in that: The first conveying pipe (8) comprises a first pipe body (81) and a first spiral conveying rod (82), the two ends of the first pipe body (81) are connected with the conveying pipe (7), and the first spiral conveying rod (82) is installed at the center of the first pipe body (81).

3. The full-automatic down cluster piling machine of claim 2, wherein: The hole diameter of the two ends of the first pipe body (81) is smaller than the channel diameter of the inner cavity of the first pipe body (81), and the spiral in the first spiral conveying rod (82) is arranged close to the inner cavity of the first pipe body (81).

4. The full-automatic down cluster piling machine of claim 1, wherein: The weighing mechanism (9) comprises a fixed cover (91) and a connecting cover (92), the bottom end face of the fixed cover (91) is provided with the connecting cover (92) in a penetrating manner, one end of the connecting cover (92) is provided with a stop block (93), and the lower end face of the stop block (93) is provided with a pressure sensor (94).

5. The full-automatic down cluster piling machine of claim 3, wherein: The down feather conveying mechanism (2) comprises a support (21) and a storage tank (22), the upper end face of the support (21) is longitudinally provided with the storage tank (22) in a penetrating manner, the bottom end face of the support (21) is provided with a second air pump (23), the outer surface of the storage tank (22) is provided with a conveying port (24), the bottom end face of the storage tank (22) is provided with a conveying pump (25), and the upper end face of the storage tank (22) is connected with a second conveying pipe (26) in communication.

6. The full-automatic down cluster piling machine of claim 5, wherein: The second conveying pipe (26) comprises a second pipe body (261) and a second spiral conveying rod (262), and the second spiral conveying rod (262) is installed at the center of the second pipe body (261).

7. The full-automatic down cluster piling machine of claim 6, wherein: The hole diameter of one end of the second pipe body (261) is smaller than the channel diameter of the inner cavity of the second pipe body (261), and the spiral in the second spiral conveying rod (262) is arranged close to the inner cavity of the second pipe body (261).

8. The full-automatic down cluster piling machine of claim 5, wherein: The storage tank (22) in the down feather conveying mechanism (2) is connected with the conveying pipe (7) and the first conveying pipe (8) through the second conveying pipe (26), and the inner cavity of the cabinet body (1) is provided with a plc controller.

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