Novel mortar-free self-built-in fabricated building block structure

Abstract

The utility model discloses a novel mortar-free self-built-in assembly type building block structure, which relates to the technical field of assembly type masonry and comprises a main building block, an auxiliary building block, a T-shaped connecting piece and a T-shaped connecting piece accessory, i-shaped rabbets are respectively arranged at the upper ends and the lower ends of the main building blocks and the auxiliary building blocks; the main building blocks and the auxiliary building blocks which are adjacent up and down are occluded through mortises and tenons to realize self-built-in; pouring holes are formed in the main building blocks or between the adjacent main building blocks or between the adjacent main building blocks and the auxiliary building blocks; steel bars are inserted into the pouring holes, and concrete is poured; the steel bars extend to the outer sides of the upper ends of the pouring holes and are poured together with the beam; the T-shaped connecting pieces and the T-shaped connecting piece accessories which are adjacent left and right or the adjacent T-shaped connecting piece accessories are engaged through mortises and tenons to achieve self-built-in. The T-shaped connecting piece is connected with the column; according to the utility model, each overhanging steel bar of the top-layer building block and the beam are poured together to enhance the integrity of the building block structure, and the T-shaped connecting piece is connected with the column, so that the deformation resistance and the shock resistance of the building block structure are improved.

Description

Technical Field

[0001] This utility model relates to the field of prefabricated masonry technology, and in particular to a novel mortar-free self-embedding prefabricated block structure. Background Technology

[0002] With the acceleration of urbanization, masonry structures are also developing towards green and prefabricated directions. Building blocks are semi-finished building materials and are the basic unit blocks that make up masonry components (walls, columns, etc.). The raw materials for blocks are widely available, diverse, locally sourced, and inexpensive. They generally include cement, sand and gravel, natural pumice, tuff, artificial ceramsite, and industrial waste (such as fly ash, coal gangue, and blast furnace slag).

[0003] Traditional masonry construction relies on on-site bricklaying and mortar bonding, resulting in long construction cycles, high labor intensity, and severe environmental pollution, making it difficult to meet the demands of modern industrialized, efficient, and sustainable construction. Existing mortarless masonry construction often enhances the integrity of the masonry by using methods such as drilling and grouting holes in masonry blocks, focusing more on the masonry itself and rarely considering the connection between the masonry structure and the building's structure, such as columns and beams, and the connection methods therein. However, the industry requires a construction method that allows for rapid assembly and convenient replacement of masonry blocks, as well as a good connection method between the masonry and the structure to improve its integrity and seismic resistance.

[0004] Therefore, there is an urgent need to design a new type of mortar-free self-embedding prefabricated block structure to solve the problems existing in the above-mentioned technologies. Summary of the Invention

[0005] The purpose of this utility model is to provide a new type of mortar-free self-embedding prefabricated block structure that can be quickly assembled, easily replaced, and has a stable connection between the masonry structure and the building, thereby improving the overall integrity and earthquake resistance.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A novel mortar-free self-embedding prefabricated block structure includes:

[0008] Main blocks and secondary blocks;

[0009] The main block and the secondary block each have an I-shaped tongue and groove at their upper and lower ends;

[0010] The adjacent main blocks and secondary blocks are self-locked by mortise and tenon joints;

[0011] A grouting hole is formed on the main block, between adjacent main blocks, or between adjacent main blocks and secondary blocks;

[0012] The injection hole is filled with reinforcing bars and concrete is poured in to form a reinforced concrete column;

[0013] The reinforcing steel extends to the outside of the upper end of the pouring hole and is poured together with the beam to form a load-bearing wall body;

[0014] Further comprising:

[0015] The T-shaped connecting piece and the T-shaped connecting piece accessory;

[0016] The T-shaped connecting piece and the T-shaped connecting piece accessory are engaged by mortise and tenon to achieve self-embedding between the left and right adjacent T-shaped connecting pieces and T-shaped connecting piece accessories or adjacent T-shaped connecting piece accessories;

[0017] The T-shaped connecting piece and the T-shaped connecting piece accessory are respectively provided with a H-shaped slot hole and a pouring hole adapted to the main block and the auxiliary block;

[0018] The T-shaped connecting piece is partially installed on the upper end surface of the auxiliary block, and the other part of the T-shaped connecting piece is connected with the column;

[0019] The T-shaped connecting piece accessory is installed on the upper end surface of the main block.

[0020] Further, a first through hole is provided through the center of the main block;

[0021] A through slot one part is provided through the two sides of the main block;

[0022] A through slot two part is provided through one side of the auxiliary block;

[0023] The through slot one part openings of the left and right adjacent main blocks are connected and form a second through hole with the same size as the first through hole;

[0024] The through slot one part openings of the adjacent main blocks and auxiliary blocks are connected and form a third through hole with the same size as the first through hole;

[0025] The first through hole, the second through hole, and the third through hole are respectively pouring holes.

[0026] Further, a H-shaped protrusion is formed on the upper end surface of the main block and the auxiliary block;

[0027] A H-shaped recess is formed on the lower end surface of the main block and the auxiliary block.

[0028] Further, the T-shaped connecting piece has an integrally formed connecting piece one part and a connecting piece two part;

[0029] The connecting piece one part is located on the auxiliary block and is engaged with the adjacent T-shaped connecting piece accessory through the mortise and tenon structure;

[0030] The connecting piece two part is fixedly connected to the side column by a screw.

[0031] Further, the one side of the connecting piece and the two sides of the T-shaped connecting piece fitting are respectively formed with trapezoidal protrusions and trapezoidal clamping grooves.

[0032] The trapezoidal protrusions and the trapezoidal clamping grooves are clamped with each other.

[0033] In the above technical scheme, the novel mortar-free self-embedded and fixed assembly type block structure has the following beneficial effects:

[0034] The novel mortar-free self-embedded and fixed assembly type block structure provided by the utility model, when used as a load-bearing wall, each outer extending steel bar of the top layer block is poured together with a beam to enhance the integrity of the block structure, and is connected with a column by a T-shaped connecting piece, further improving the deformation resistance and the seismic resistance. BRIEF DESCRIPTION OF DRAWINGS

[0035] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments described in the utility model, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0036] Figure 1 A structural schematic view (top surface) of a main block in the novel mortar-free self-embedded and fixed assembly type block structure provided by the utility model embodiment;

[0037] Figure 2 A structural schematic view (bottom surface) of a main block in the novel mortar-free self-embedded and fixed assembly type block structure provided by the utility model embodiment;

[0038] Figure 3 A structural schematic view (top surface) of a secondary block in the novel mortar-free self-embedded and fixed assembly type block structure provided by the utility model embodiment;

[0039] Figure 4 A structural schematic view (bottom surface) of a secondary block in the novel mortar-free self-embedded and fixed assembly type block structure provided by the utility model embodiment;

[0040] Figure 5 A structural schematic view of a T-shaped connecting piece in the novel mortar-free self-embedded and fixed assembly type block structure provided by the utility model embodiment;

[0041] Figure 6 A structural schematic view of a T-shaped connecting piece fitting in the novel mortar-free self-embedded and fixed assembly type block structure provided by the utility model embodiment;

[0042] Figure 7The utility model provides a novel mortarless self-embedded and fixed assembly type block structure's assembly structure schematic drawing (outer extension steel bar and beam are casted together) for the embodiment of the utility model.

[0043] Figure 8 The utility model provides a novel mortarless self-embedded and fixed assembly type block structure's assembly structure schematic drawing for the embodiment of the utility model.

[0044] Figure 9 The utility model provides a novel mortarless self-embedded and fixed assembly type block structure's assembly structure schematic drawing for the embodiment of the utility model.

[0045] Figure 10 For Figure 9 The enlarged schematic view of A (T-shaped connecting piece installation position) of the utility model.

[0046] Mark explanation:

[0047] 1, main block;2, auxiliary block;3, T-shaped connecting piece;4, T-shaped connecting piece accessory;

[0048] 11, one part of through groove;

[0049] 21, two parts of through groove;

[0050] 31, connecting piece one part;32, connecting piece two parts;

[0051] 51, first through hole;52, second through hole;53, third through hole;

[0052] 61, trapezoidal lug;62, trapezoidal clamping groove. Specific implementation

[0053] In order to make the technical personnel of the prior art better understand the technical scheme of the utility model, the utility model will be introduced further in the following with the attached drawing.

[0054] It should be noted that the terms "upper end", "lower end", "one side", "two sides", "side", "outer side" and the like used in this paper indicate the orientation or positional relationship shown in the drawing, which is only for the convenience of describing the utility model and simplifying the description, and similar expressions are only for the purpose of illustration, and do not indicate or imply that the device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model; In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0055] Referring to Figures 1-10 As shown;

[0056] The utility model provides a new type mortarless self-embedded assembled block structure, including main block 1, auxiliary block 2, T-shaped connecting piece 3 and T-shaped connecting piece accessory 4, T-shaped connecting piece 3 and T-shaped connecting piece accessory 4 all adopt steel sheet, wherein main block 1 is installed with auxiliary block 2, T-shaped connecting piece 3 is installed with T-shaped connecting piece accessory 4, the upper and lower ends of main block 1 and auxiliary block 2 have I-shaped rabbet respectively, and the main block 1 and auxiliary block 2 are installed in upper and lower directions and are engaged through I-shaped rabbet to realize self-embedded, the upper end of main block 1 and auxiliary block 2 has I-shaped protrusion, and the lower end of main block 1 and auxiliary block 2 has I-shaped recess, I-shaped protrusion can be embedded in I-shaped recess to form clamping, and I-shaped slot hole that is adapted with I-shaped protrusion is also set up on T-shaped connecting piece 3 and T-shaped connecting piece accessory 4, and T-shaped connecting piece 3 and T-shaped connecting piece accessory 4 are placed on the main block 1 and auxiliary block 2 that are connected (upper and lower clamping, left and right position corresponding) through the cooperation of I-shaped protrusion and I-shaped slot hole.

[0057] Specifically, the first through hole 51 is vertically provided on the main block 1, the one side of the main block 1 and the one side of the auxiliary block 2 are respectively provided with the through slot one part 11 and the through slot two part 21, the two groups of position corresponding through slot one part 11 are connected to form the second through hole 52, and the one side of the through slot one part 11 and the through slot two part 21 are connected to form the third through hole 53, the first through hole 51, the second through hole 52 and the third through hole 53 are of the same size, and the first through hole 51, the second through hole 52 and the third through hole 53 are respectively used for pouring holes to pour the core, that is, the pouring holes are used for pouring concrete, and the reinforcing steel bars are inserted into the pouring holes when the masonry is used as a load-bearing wall, and each outer extending reinforcing steel bar of the top layer block is poured with the beam to enhance the integrity of the masonry structure when the masonry is used as a load-bearing wall, so as to improve the deformation resistance and the seismic resistance.

[0058] The T-shaped connecting piece 3 has the connecting piece one part 31 and the connecting piece two part 32, the connecting piece one part 31 is installed on the auxiliary block 2 through the I-shaped slot hole, the connecting piece two part 32 is connected with the column on the side, the through hole is formed on the connecting piece two part 32 to be used for installing the screw, and the connecting piece two part 32 is fixed on the column through the screw; the one side of the connecting piece one part 31 and the two sides of the T-shaped connecting piece accessory 4 are respectively formed with the trapezoidal protruding block 61 and the trapezoidal clamping slot 62, the trapezoidal protruding block 61 and the trapezoidal clamping slot 62 are clamped and connected with each other, and the adjacent T-shaped connecting piece accessories 4 or the adjacent connecting piece one part 31 and the T-shaped connecting piece accessory 4 are respectively clamped and connected through the trapezoidal protruding block 61 and the trapezoidal clamping slot 62.

[0059] Further, the connecting piece 31 and the T-shaped connecting piece accessory 4 are also distributed with the pouring holes of the same size as the first through hole 51, the second through hole 52 and the third through hole 53 on the main block 1 and the secondary block 2, and when the T-shaped connecting piece 3 and the T-shaped connecting piece accessory 4 are installed between the main block 1 and the secondary block 2 connected to each other, each pouring hole is vertically penetrated for pouring concrete.

[0060] Specific construction method

[0061] 1) Filling wall:

[0062] Construction steps:

[0063] Step one: when the bottom structure of the masonry is constructed, the position of the pouring hole is calculated through the space size, the block size and the masonry method, and the installation position of the T-shaped connecting piece 3 in the column is also marked;

[0064] Step two: the main block 1 and the secondary block 2 are assembled by the vertical engagement of the I-shaped mortise and tenon structure according to the predetermined calculation position, and in this process, the through slot one part 11 between the adjacent main blocks 1, the through slot one part 11 of the main block 1 and the through slot two part 21 of the secondary block 2 are aligned;

[0065] Step three: when the masonry is constructed to the height of the four-skin block, the T-shaped connecting piece 3 is installed at the reserved position on the column, the I-shaped slot hole and the pouring hole of the T-shaped connecting piece 3 are aligned with the I-shaped protrusion and the pouring hole of the main block 1 and the secondary block 2, and the T-shaped connecting piece 3 and the T-shaped connecting piece accessory 4 are mutually engaged through the mortise and tenon structure;

[0066] Step four: the concrete is poured into the pouring hole according to the stress condition of the masonry;

[0067] Step five: the above four steps are repeated to the designed height to form the wall.

[0068] 2) Load-bearing wall:

[0069] Construction steps:

[0070] Step one: when the bottom structure of the masonry is constructed, the position of the pouring hole is calculated through the space size, the block size and the masonry method, and the reserved hole is left for the subsequent insertion of the steel bar;

[0071] Step two: the three-level steel bar is inserted into each reserved hole;

[0072] Step three: the main block 1 and the secondary block 2 are assembled by the vertical engagement of the I-shaped mortise and tenon structure according to the predetermined calculation position, and in this process, the through slot one part 11 between the adjacent main blocks 1, the through slot one part 11 of the main block 1 and the through slot two part 21 of the secondary block 2 are aligned;

[0073] Step four: install T-shaped connecting piece 3 on the reserved position of the column when the masonry reaches a certain height, align the I-shaped slot hole and pouring hole of T-shaped connecting piece 3 with the I-shaped protrusion and pouring hole of main masonry block 1 and auxiliary masonry block 2, and T-shaped connecting piece 3 and T-shaped connecting piece accessory 4 are mutually clamped through mortise and tenon structure;

[0074] Step five: pour concrete into the pouring hole when the masonry reaches a certain height, and the steel bars in the pouring hole are connected through butt welding or using adapters;

[0075] Step six: repeat the above five steps to the designed height to form a wall body;

[0076] Step seven: when the masonry reaches the top layer, the extended steel bars are poured together with the beam to form an integral whole, and the anchoring length of the steel bars meets the requirements of the current concrete structure design specification.

[0077] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the present application.

Claims

1. A new type of mortarless self-anchored fabricated block structure, characterized in that, include: Main block (1) and secondary block (2); The main block (1) and the secondary block (2) have I-shaped tongue and groove joints at their upper and lower ends, respectively; The main blocks (1) and secondary blocks (2) that are adjacent to each other are self-locked by mortise and tenon joints; A grouting hole is formed on the main block (1), between adjacent main blocks (1), or between adjacent main blocks (1) and secondary blocks (2); The injection hole is filled with reinforcing bars and concrete is poured in to form a reinforced concrete column; The reinforcing bars extend to the outer side of the upper end of the grouting hole and are cast together with the beam to form a load-bearing wall; Also includes: T-shaped connector (3) and T-shaped connector accessories (4); The T-shaped connectors (3) and T-shaped connector fittings (4) on the left and right sides or the adjacent T-shaped connector fittings (4) are self-locked by tenon and mortise interlocking; The T-shaped connector (3) and the T-shaped connector fitting (4) are respectively provided with I-shaped slots and grouting holes that are compatible with the main block (1) and the secondary block (2); The T-shaped connector (3) is partially installed on the upper end face of the sub-block (2), and the other part of the T-shaped connector (3) is connected to the column; The T-shaped connector (4) is installed on the upper surface of the main block (1).

2. The novel mortar-free self-embedding prefabricated block structure according to claim 1, characterized in that: The main block (1) has a first through hole (51) at its center; The main block (1) has a through groove (11) on both sides; The secondary block (2) has two through slots (21) on one side; The slots (11) of the adjacent main blocks (1) on the left and right sides are connected to form a second through hole (52) of the same size as the first through hole (51); The adjacent main block (1) and secondary block (2) are connected by the opening of the first part of the through groove (11) and the second part of the groove (21) to form a third through hole (53) of the same size as the first through hole (51); The first through hole (51), the second through hole (52), and the third through hole (53) are injection holes.

3. The novel mortar-free self-embedding prefabricated block structure according to claim 1, characterized in that: The upper surfaces of the main block (1) and the secondary block (2) are formed with I-shaped protrusions; The lower end faces of the main block (1) and the secondary block (2) are formed with I-shaped grooves.

4. The novel mortar-free self-embedding prefabricated block structure according to claim 1, characterized in that: The T-shaped connector (3) has an integrally formed connector part (31) and connector part (32); The connector part (31) is located on the sub-block (2) and is engaged with the adjacent T-shaped connector fitting (4) by a mortise and tenon structure; The two connecting parts (32) are fixedly connected to the side column by screws.

5. A novel mortar-free self-embedding prefabricated block structure according to claim 4, characterized in that: The connector part (31) has a trapezoidal protrusion (61) on one side and the T-shaped connector fitting (4) has trapezoidal grooves (62) on both sides respectively; The trapezoidal protrusion (61) and the trapezoidal clamping groove (62) are mutually clamped.

Images