Manual and electric integrated internal combustion engine starting device
By combining manual and electric starter modules, the problem of laborious or easily damaged starting methods of existing internal combustion engines is solved. Reliable starting is achieved in the absence of power, and the reliability and portability of the starting device are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2026-04-10
AI Technical Summary
The existing manual start method for internal combustion engines is laborious and has a large rebound impact, while electric start devices are complex in structure, easy to damage and have poor reliability, and cannot start when there is no power.
Design a manual and electric integrated starting device that combines manual and electric drive modules. Through a coil spring energy storage mechanism and gear transmission unit, it achieves an independent and non-interfering starting method. The device includes components such as a motor, a detachable battery pack, a switch, a manual start handle, a pull rope, a pulley, and a ratchet assembly, ensuring the reliability and portability of the starting mechanism.
It enables reliable starting of internal combustion engines even in the absence of electrical power. By combining manual and electric drive modules, it improves the reliability and portability of the starting device and avoids impact damage to the transmission system.
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Figure CN224107356U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of internal combustion engine starting devices, in particular to a hand-electric integrated internal combustion engine starting device. BACKGROUND
[0002] Currently, there are mainly two kinds of starting modes for the hand-pulling starting of mainstream internal combustion engines. One is the starting mode in which a rope wheel directly drives a connecting wheel of the internal combustion engine, which is the most common, has a simple structure, is reliable in work, but is laborious and has a large starting rebound impact. The other is an electric starting mode in which a motor drives the internal combustion engine to run through a speed reduction mechanism, which has a complex structure, is relatively large in size, and has the rebound force of the internal combustion engine acting on the motor driving system through a transmission system, and is prone to causing impact and damage to the transmission system and the motor. In addition, the electric starting device has the disadvantages of poor reliability and poor maintainability. Therefore, in the actual use of the internal combustion engine with the electric starting device, a hand-pulling starting device must be provided to ensure the reliability. Therefore, how to combine the two starting modes of hand starting and electric starting to ensure the starting of the internal combustion engine in the case that the starting device lacks electric energy is the purpose of the application.
[0003] The above content is only used to assist in understanding the technical solutions of the application and does not mean that the above content is the closest prior art to the application. SUMMARY
[0004] Based on this, the application provides a hand-electric integrated internal combustion engine starting device to solve one of the above technical problems.
[0005] The technical scheme adopted by the application to solve the technical problems is a hand-electric integrated internal combustion engine starting device, which comprises: a fixing seat for connecting an internal combustion engine; a transmission main shaft arranged axially on the fixing seat and used for transmitting a torsion to a disc spring energy storage mechanism; the disc spring energy storage mechanism comprises a disc spring seat and an energy storage disc spring, and can drive the disc spring seat to rotate synchronously when the transmission main shaft rotates, and can make the energy storage disc spring start to store energy, and can release the stored elastic potential energy and drive the internal combustion engine to start when the elastic potential energy reaches a threshold value; an electric driving mounting seat, on which an electric driving module is arranged and used for driving the transmission main shaft to rotate through a gear transmission unit; and a hand driving mounting seat, on which a hand driving module is arranged and used for driving the transmission main shaft to rotate.
[0006] In some embodiments, the electric driving module comprises a motor, a detachable battery pack and a switch, and the switch is used to control the on-off of the motor.
[0007] In some embodiments, the gear transmission unit comprises a primary transmission gear, a secondary transmission gear and a secondary planetary gear reducer, the motor is connected with the secondary planetary gear reducer and can drive the primary transmission gear to rotate, the primary transmission gear is engaged with the secondary transmission gear, and the secondary transmission gear is connected with the transmission main shaft.
[0008] In some embodiments, the gear transmission unit further comprises a one-way roller bearing, the one-way roller bearing is arranged on the outer periphery of the transmission main shaft, and the secondary transmission gear drives the transmission main shaft to rotate through the one-way roller bearing.
[0009] In some embodiments, the manual drive module comprises a starting handle, a pull rope, a starting disc spring, a rope wheel, and a transmission ratchet set, the pull rope is connected and wound on the rope wheel, one end of the pull rope is arranged outside the manual mounting seat and is provided with the starting handle, the starting disc spring can drive the rope wheel to reset after rotation, and the transmission ratchet set drives the transmission main shaft to rotate.
[0010] In some embodiments, the transmission ratchet set comprises a pawl torsion spring, a pawl and a transmission ratchet, the pawl is arranged on one side of the rope wheel, the transmission ratchet is connected with the transmission main shaft, the pawl can drive the transmission ratchet to rotate when the rope wheel rotates, and the pawl torsion spring is used to drive the pawl to always abut against the transmission ratchet.
[0011] In some embodiments, when the electric drive module works, the transmission main shaft cannot reversely drive the manual drive module through the transmission ratchet set.
[0012] In some embodiments, when the manual drive module works, the transmission main shaft cannot reversely drive the gear transmission unit through the one-way roller bearing.
[0013] In some embodiments, one end of the transmission main shaft is provided with a flat square structure for connecting with the disc spring seat.
[0014] The application has the advantages that the manual drive module and the electric drive module are arranged simultaneously to independently drive the disc spring energy storage mechanism to work, and the transmission main shaft does not interfere with each other when rotating under the action of the transmission ratchet set and the one-way roller bearing, which ensures the reliability of manual starting and the portability of electric starting. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.
[0016] Figure 1 is the main view structural schematic diagram of the application.
[0017] Figure 2 is the main view structural schematic diagram of the application.
[0018] Figure 3 is the explosion structural schematic diagram of the application.
[0019] Figure 4 is the cross-sectional view along Figure 1 sectional line A-A.
[0020] Figure 5 is the cross-sectional view along Figure 4 sectional line B-B.
[0021] Figure 6 is the cross-sectional view along Figure 4 sectional line C-C.
[0022] Figure 7 is the cross-sectional view along Figure 4 sectional line D-D.
[0023] BRIEF DESCRIPTION OF DRAWINGS 1, starting handle; 2, pull rope; 3, manual mounting seat; 4, detachable battery pack; 5, starting disc spring; 6, rope wheel; 7, pawl torsion spring; 8, pawl; 9, transmission ratchet wheel; 10, transmission main shaft; 11, electric mounting seat; 12, primary transmission gear; 13, secondary planetary gear reducer; 14, motor; 15, secondary transmission gear; 15a, one-way needle bearing; 16, fixed seat; 17, disc spring seat; 18, energy storage disc spring; 19, starting ratchet wheel; 20, internal combustion engine transmission wheel. 21, first one-way transmission mechanism; 22, second one-way transmission mechanism; 23, switch DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the protection scope of the present application. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on that a person of ordinary skill in the art can realize, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope of the present application.
[0025] In the embodiments of the present application, please refer to Figures 1-7As shown, the application provides a hand and electric integrated internal combustion engine starting device, mainly comprising: a fixed seat 16 for connecting an internal combustion engine; a transmission main shaft 10 axially arranged on the fixed seat 16 for transmitting torque to a disc spring energy storage mechanism; the disc spring energy storage mechanism comprises a disc spring seat 17 and an energy storage disc spring 18, which can drive the disc spring seat 17 to rotate synchronously when the transmission main shaft 10 rotates, and make the energy storage disc spring 18 start to store energy, when the elastic potential energy reaches the threshold value, the energy storage disc spring 18 can release the stored elastic potential energy and drive the internal combustion engine to start; an electric mounting seat 11, on which an electric drive module is arranged to drive the transmission main shaft 10 to rotate through a gear transmission unit; a manual mounting seat 3, on which a manual drive module is arranged to drive the transmission main shaft 10 to rotate.
[0026] As an illustration, the manual drive module and the electric drive module can drive the transmission main shaft 10 to rotate, the transmission main shaft 10 drives the disc spring seat 17 to rotate, the energy storage disc spring 18 arranged in the disc spring seat 17 converts the torque into elastic potential energy, when the energy storage disc spring 18 stores the elastic potential energy exceeding the starting resistance of the internal combustion engine, the energy storage disc spring 18 releases the elastic potential energy and converts the elastic potential energy into mechanical energy, and the starting ratchet 19 arranged on the energy storage disc spring 18 is connected with the internal combustion engine transmission wheel 20 to connect the internal combustion engine and realize the starting action of the internal combustion engine.
[0027] Specifically, the electric drive module comprises a motor 14, a detachable battery pack 4, a switch 22 and a second one-way transmission mechanism 23, the switch 22 and the second one-way transmission mechanism 23 are used to control the on-off of the motor 14, and the motor 14 is powered by the detachable battery pack, preferably, the motor 14 can be a direct current motor 14.
[0028] Referring to Figure 7 As shown, the gear transmission unit comprises a primary transmission gear 12, a secondary transmission gear 15 and a secondary planetary gear reducer 13, the motor 14 is connected with the secondary planetary gear reducer 13 and can drive the primary transmission gear 12 to rotate, the primary transmission gear 12 is engaged with the secondary transmission gear 15, and the secondary transmission gear 15 is connected with the transmission main shaft 10.
[0029] Referring to Figure 7 As shown, the motor 14 is turned on through the switch 22 and the second one-way transmission mechanism 23, the power of the motor 14 drives the primary transmission gear 12 to rotate in the S2 direction after being decelerated by the secondary planetary gear reducer 13, and then drives the secondary transmission gear 15 engaged with the primary transmission gear 12 to rotate in the S1 direction and drives the transmission main shaft 10 to rotate.
[0030] Specifically, the gear transmission unit further comprises a one-way roller bearing 15a arranged on the outer periphery of the transmission main shaft 10, and the secondary transmission gear 15 drives the transmission main shaft 10 to rotate through the one-way roller bearing 15a. At this time, a first one-way transmission mechanism 21 is formed among the secondary transmission gear 15, the one-way roller bearing 15a, and the transmission main shaft 10. When the secondary transmission gear 15 rotates in the S1 direction, the one-way roller bearing 15a is locked, so that the secondary transmission gear 15 can drive the transmission main shaft 10 to rotate.
[0031] Referring to Figure 5 As shown in the figure, the manual driving module comprises a starting handle 1, a pull rope 2, a starting disc spring 5, a rope wheel 6, a transmission ratchet wheel 9 group, the pull rope 2 is connected and wound on the rope wheel 6, one end of the pull rope 2 passes through the manual mounting seat 3 and is provided with the starting handle 1, the starting disc spring 5 can drive the rope wheel 6 to reset after rotation, and drive the transmission main shaft 10 to rotate through the transmission ratchet wheel 9 group. After the user pulls the moving handle, the rope wheel 6 rotates in the S1 direction, the starting disc spring 5 tightens, the rope wheel 6 drives the transmission main shaft 10 to rotate in the S1 direction through the transmission ratchet wheel 9 group, and after the user releases the pull rope 2, the elastic potential energy of the starting disc spring 5 is released and the pull rope 2 is recovered. In this way, the transmission main shaft 10 is driven to rotate repeatedly.
[0032] Referring to Figure 6 As shown in the figure, the transmission ratchet wheel 9 group comprises a pawl torsion spring 7, a pawl 8, and a transmission ratchet wheel 9, the pawl 8 is arranged on one side of the rope wheel 6, and the transmission ratchet wheel 9 is connected with the transmission main shaft 10. When the rope wheel 6 rotates, the pawl 8 can drive the transmission ratchet wheel 9 to rotate, and the pawl torsion spring 7 is used to drive the pawl 8 to always abut against the transmission ratchet wheel 9. When the rope wheel 6 rotates in the S1 direction, the pawl 8 is driven to rotate, and when the starting disc spring 5 drives the rope wheel 6 to rotate in the opposite direction of the S1 direction, the transmission ratchet wheel 9 cannot normally rotate under the action of the pawl 8. In this way, the manual driving module can continuously drive the transmission main shaft 10 to rotate in the S1 direction.
[0033] Through the first one-way transmission mechanism 21, when the electric driving module works, the transmission main shaft 10 cannot drive the manual driving module in the reverse direction through the transmission ratchet wheel 9 group. When the secondary transmission gear 15 drives the transmission main shaft 10 to rotate, the transmission ratchet wheel 9 connected with the transmission main shaft 10 rotates in the S1 direction, and the transmission ratchet wheel 9 and the pawl 8 in the second one-way transmission mechanism are disengaged, so that the transmission ratchet wheel 9 cannot affect the rotation of the rope wheel 6, so as to realize the disengagement of the transmission power and the manual driving device.
[0034] By the second one-way transmission mechanism, the transmission main shaft 10 cannot drive the gear transmission unit reversely through the one-way needle bearing 15a when the manual driving module works. When the manual driving module works, the transmission main shaft 10 moves in one direction, the one-way needle bearing 15a in the secondary transmission gear 15 rolls, and the transmission main shaft 10 is disconnected from the secondary transmission gear 15, so as to realize the disconnection between the transmission power and the electric transmission device.
[0035] Some preferred / modified embodiments based on the above embodiments will be further described below. Any one or a plurality of the following embodiments can be selected and combined.
[0036] In some embodiments, in order to enable the transmission main shaft 10 to drive the disc spring seat 17 to rotate, one end of the transmission main shaft 10 is provided with a flat square structure for connecting with the disc spring seat 17.
[0037] So far, various embodiments of the present application have been described in detail. In order to avoid obscuring the concept of the present application, some details known in the art are not described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein according to the above description.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present application, and the foregoing embodiments are only used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can understand that the technical solutions described in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalent ones; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A hand electric integrated internal combustion engine starting device, characterized by, The utility model relates to a kind of electric starter for internal combustion engine, comprising: Fixed seat, for connecting internal combustion engine; Transmission main shaft, axially arranged on the fixed seat, for transmitting torque to disc spring energy storage mechanism; Disc spring energy storage mechanism, including disc spring seat, energy storage disc spring, when transmission main shaft rotates, it can drive disc spring seat synchronous rotation, and make energy storage disc spring start energy storage, when elastic potential reaches threshold, energy storage disc spring can release stored elastic potential and drive internal combustion engine to start; Electric mounting seat, which is provided with electric drive module on it through gear transmission unit for driving the transmission main shaft to rotate; Manual mounting seat, which is provided with manual drive module for driving the transmission main shaft to rotate.
2. A hand electric integrated internal combustion engine starting device according to claim 1, wherein The electric drive module includes a motor, a detachable battery pack, and a switch that controls the power supply of the motor.
3. A hand electric power integrated starting device for internal combustion engine according to claim 2, wherein The gear transmission unit includes a primary transmission gear, a secondary transmission gear, and a secondary planetary gear reducer. The motor is connected to the secondary planetary gear reducer and can drive the primary transmission gear to rotate. The primary transmission gear is engaged with the secondary transmission gear, and the secondary transmission gear is connected to the transmission main shaft.
4. A hand electric power integrated starting device for internal combustion engine according to claim 3, wherein The gear transmission unit also includes a one-way needle bearing, which is arranged on the outer periphery of the transmission main shaft. The secondary transmission gear drives the transmission main shaft to rotate through the one-way needle bearing.
5. The hand electric integrated internal combustion engine starting device, as embodied in claim 1, wherein The manual drive module includes a starting handle, a pull rope, a starting disc spring, a rope wheel, and a transmission ratchet set. The pull rope is connected and wound on the rope wheel, with one end of the pull rope passing through the manual mounting seat and having a starting handle installed. The starting disc spring can drive the rope wheel to reset after rotation and drive the transmission main shaft to rotate through the transmission ratchet set.
6. A hand electric power integrated starting device for internal combustion engine according to claim 5, wherein The transmission ratchet set includes a pawl torsion spring, a pawl, and a transmission ratchet. The pawl is arranged on one side of the rope wheel, and the transmission ratchet is connected to the transmission main shaft. When the rope wheel rotates, the pawl can drive the transmission ratchet to rotate, and the pawl torsion spring is used to drive the pawl to always abut against the transmission ratchet.
7. A hand electric power integrated starting device for internal combustion engine according to claim 5, wherein When the electric drive module is working, the transmission main shaft cannot drive the manual drive module in reverse through the transmission ratchet set.
8. The hand electric integrated internal combustion engine starting device according to claim 4, wherein When the manual drive module is working, the transmission main shaft cannot drive the gear transmission unit in reverse through the one-way needle bearing.
9. The hand electrically power integrated combustion engine starting device, as embodied in claim 1, wherein One end of the transmission main shaft is provided with a flat square structure for connecting with the disc spring seat.