Castable pre-supporting mold
By using the slotted and block connections between the mold plates and the diagonal bracing structure, the problems of easy damage and insufficient strength of the pre-supported molds are solved, improving the efficiency and strength of mold assembly and disassembly, and reducing construction costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-04-10
AI Technical Summary
Existing pre-supported formwork is easily damaged during use, resulting in low reuse rate and insufficient strength, which can easily lead to formwork displacement and increase construction costs.
The design incorporates a connection structure and support components between mold plates, including slot and block connections and diagonal bracing, which enhances the quick assembly and disassembly of the mold plates and improves overall strength.
It enables rapid installation and disassembly of mold plates, improves the strength and reuse rate of molds, avoids mold running, and reduces construction costs and time.
Smart Images

Figure CN224108627U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of industrial kiln lining construction, more specifically, relate to a castable pre-supporting mould. BACKGROUND
[0002] In the construction process, the formwork is assembled to form a cavity when the concrete is poured, and then the concrete is poured into the cavity, and the formwork is removed after setting. In the new construction or technical improvement project of industrial kiln lining, the pre-supporting mould in the prior art is easy to be damaged after being removed during use, the utilization rate of the device is low, which indirectly increases the construction cost, and the pre-supporting mould in the prior art has insufficient strength and is prone to run-out during vibration pouring.
[0003] To sum up, how to effectively improve the strength of the pre-supporting mould and the utilization rate of the mould is a problem that needs to be solved by the technical personnel in the field. UTILITY MODEL CONTENT
[0004] Therefore, the utility model aims at providing a castable pre-supporting mould which can be quickly assembled and disassembled, is not easy to be damaged during installation, effectively improves the strength of the pre-supporting mould, and ensures the pouring quality.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A castable pre-supporting mould, comprising a plurality of mould plates, a connecting structure is arranged between adjacent mould plates, the connecting structure is used for quickly and stably installing between adjacent mould plates, a supporting assembly is arranged on one side of the plurality of mould plates, and the supporting assembly is used for improving the strength of the plurality of mould plates.
[0007] Preferably, the connecting structure comprises a clamping groove arranged on one side of each mould plate and a clamping block arranged on the other side of each mould plate, the clamping groove and the clamping block between adjacent mould plates are matched in clamping mode, so that the plurality of mould plates are spliced together.
[0008] Preferably, the clamping groove is a dovetail groove, the clamping block is matched with the shape of the clamping groove, and the clamping block is integrally formed with the mould plate.
[0009] Preferably, the supporting assembly comprises an inclined strut arranged on one side of the mould plate, and a fixing structure is arranged between the inclined strut and the mould plate, so that the inclined strut can be detachably fixed on one side of the mould plate.
[0010] Preferably, the inclined strut comprises:
[0011] a fixing portion which is detachably fixed with the mould plate through the fixing structure.
[0012] A support portion is supported on the ground;
[0013] A connecting portion is connected between the fixing portion and the support portion.
[0014] Preferably, the fixing portion, the support portion and the connecting portion are integrally formed.
[0015] Preferably, the fixing structure comprises an adapter plate which is fixedly arranged between the mold plate and the inclined support by bolts and nuts.
[0016] Preferably, the mold plate is a silica gel plate, and the thickness of the mold plate is 12-50mm.
[0017] Preferably, a reinforcing structure is arranged on the mold plate, and the reinforcing structure is used to increase the strength of the mold plate.
[0018] Preferably, the reinforcing structure comprises a plurality of reinforcing ribs arranged in the mold plate, and the reinforcing ribs are arranged in a grid shape in the mold plate.
[0019] The pouring material pre-supporting mold comprises a plurality of mold plates, connecting structures are arranged between adjacent mold plates, the connecting structures are used for quickly and stably mounting between adjacent mold plates, a support assembly is arranged on one side of the mold plates, and the support assembly is used for improving the strength of the mold plates.
[0020] The pouring material pre-supporting mold provided by the application realizes quick mounting and dismounting between the mold plates by means of the connecting structure, cooperates with the support assembly to improve the overall support strength of the mold plates, thereby avoiding the occurrence of the mold running, and effectively reduces the mounting time and greatly improves the construction efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of the provided drawings.
[0022] Figure 1 It is a whole structure schematic view of the pouring material pre-supporting mold.
[0023] The reference signs comprise:
[0024] 1, mold plate;
[0025] 2, connecting structure; 21, card slot; 22, card block;
[0026] 3, support assembly; 31, diagonal brace;
[0027] 4, adapter plate. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0029] Unless otherwise defined, the technical terms or scientific terms used in the present application should be understood as the usual meanings understood by those skilled in the art to which the present application belongs. The terms "first", "second" and similar terms used in the present application do not represent any order, number or importance. The terms "connected" or "connected" and similar terms are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent relative positional relationships, which can be changed accordingly when the absolute position of the described object is changed. The embodiments of the present application disclose a castable pre-mold.
[0030] The core of the present application is to provide a castable pre-mold.
[0031] Please refer to Figure 1 .
[0032] The castable pre-mold provided by the present application comprises a plurality of mold plates 1, and connecting structures 2 are arranged between adjacent mold plates 1. The connecting structures 2 are used for quickly and stably mounting between adjacent mold plates 1. One side of the plurality of mold plates 1 is provided with a support assembly 3, and the support assembly 3 is used to improve the strength of the plurality of mold plates 1.
[0033] Specifically, the plurality of mold plates 1 are quickly spliced together by means of the connecting structures 2, and are surrounded by a specified shape to facilitate subsequent pouring. The connecting structures 2 can quickly mount or dismount between the two adjacent mold plates 1, greatly improving the overall installation efficiency. The support assembly 3 is arranged on the side of the mold plate 1 away from the pouring, and the support assembly 3 is arranged at intervals in the case of the plurality of mold plates 1 as a whole, so as to support the plurality of mold plates 1 as a whole, effectively improve the strength of the pre-mold, and avoid the case that the mold is easy to run when the pouring material vibrates.
[0034] The pouring material pre-mold mold realizes quick assembly and disassembly of the plurality of mold plates 1 through the connecting structure 2, and the support strength of the plurality of mold plates 1 as a whole is improved through cooperation of the support assembly 3, so that the mold running condition is avoided, and the installation time is effectively reduced, and the construction efficiency is greatly improved.
[0035] The pouring material pre-mold mold provided by the utility model will be described in more detail below in combination with the drawings and specific embodiments.
[0036] In one specific embodiment, referring to Figure 1 The connecting structure 2 comprises a clamping groove 21 arranged on one side of each mold plate 1 and a clamping block 22 arranged on the other side of each mold plate 1, and the clamping groove 21 and the clamping block 22 of adjacent mold plates 1 are clamped and matched to splice the plurality of mold plates 1 together.
[0037] Specifically, each mold plate 1 is provided with the clamping block 22 and the clamping groove 21 and is arranged on both sides of the mold plate 1, that is, the clamping groove 21 is arranged on the side of the mold plate 1 close to an adjacent mold plate 1, and the clamping block 22 is arranged on the side of the mold plate 1 close to another adjacent mold plate 1, and any clamping block 22 can be matched with any clamping groove 21 on the same mold plate 1, that is, the two adjacent mold plates 1 are clamped and matched through the clamping groove 21 and the clamping block 22, the clamping block 22 of the adjacent mold plate 1 is inserted into the clamping groove 21 to realize quick assembly of the plurality of mold plates 1 and quick splicing between the plurality of mold plates 1.
[0038] Optionally, a sealing gasket can be arranged at the connection between the clamping groove 21 and the clamping block 22, the sealing gasket can adopt a silica gel structure, the silica gel structure can ensure sealing while avoiding adhesion of phosphoric salt-based pouring material, and the sealing gaskets on the two mold plates 1 are extruded to realize sealing between the adjacent mold plates 1 when the clamping block 22 is inserted into the clamping groove 21.
[0039] Further, the clamping groove 21 is a dovetail groove, the clamping block 22 is matched with the clamping groove 21 in shape, and the clamping block 22 is integrally formed with the mold plate 1.
[0040] Specifically, the dovetail groove is inserted and matched, which can effectively improve the stability of the connection between the two adjacent mold plates 1.
[0041] On the basis of any one of the above embodiments, referring to Figure 1 The support assembly 3 comprises an inclined support 31 arranged on one side of the mold plate 1, and a fixing structure is arranged between the inclined support 31 and the mold plate 1 to detachably fix the inclined support 31 on one side of the mold plate 1.
[0042] Specifically, the pre-supporting mold connected by the plurality of mold plates 1 is a whole, and the inclined braces 31 are arranged on the whole at certain intervals to ensure the supporting strength of the mold plates 1 and avoid complicated installation caused by the continuous arrangement of the plurality of inclined braces 31. One end of the inclined brace 31 is supported on one side of the mold plate 1, and the other end is supported on the ground or other nearby supportable objects. The fixing structure is arranged between the inclined brace 31 and the mold plate 1, and the inclined brace 31 is detachably arranged on the mold plate 1 by the fixing structure, so as to realize the convenient disassembly and transportation of the pre-supporting mold whole.
[0043] On the basis of any one of the above embodiments, referring to Figure 1 , the inclined brace 31 comprises a fixing part, a supporting part and a connecting part. The fixing part is detachably fixed with the mold plate 1 by the fixing structure, the supporting part is supported on the ground, and the connecting part is connected between the fixing part and the supporting part.
[0044] Specifically, the fixing part is arranged on the side of the mold plate 1 close to the fixing structure, and the fixing part is detachably fixed on the side of the mold plate 1 by the fixing structure. The supporting part is used for supporting the mold plate 1 and plays a supporting role of the inclined brace 31. The supporting part is supported on the ground or nearby supportable objects. The connecting part is used for connecting between the fixing part and the supporting part, and the fixing part and the supporting part are connected in series to form a whole, so as to support the mold plate 1.
[0045] Further, the fixing part, the supporting part and the connecting part are integrally formed. The integrally formed structure can better produce and install the inclined brace 31, and avoid the complicated assembly between the plurality of parts.
[0046] On the basis of any one of the above embodiments, referring to Figure 1 , the fixing structure comprises an adapter plate 4, and the adapter plate 4 is fixedly arranged between the mold plate 1 and the inclined brace 31 by bolts and nuts.
[0047] Specifically, the adapter plate 4 is arranged on one side of the mold plate 1 and fixed on the mold plate 1 by bolts and nuts. The side of the adapter plate 4 away from the mold plate 1 is fixed with the fixing part of the inclined brace 31 by bolts and nuts. The nuts are arranged outside the installation position, so as to facilitate the disassembly after the construction is completed. The bolts can be pre-buried in the adapter plate 4, and the threaded parts of the bolts are extended and arranged on both sides of the adapter plate 4, so as to facilitate the detachable installation between the adapter plate 4 and the mold plate 1 and the fixing part of the inclined brace 31.
[0048] On the basis of any one of the above embodiments, referring to Figure 1 , the mold plate 1 is provided with a reinforcing structure (not shown in the figure), and the reinforcing structure is used for increasing the strength of the mold plate 1.
[0049] Specifically, the reinforcing structure is arranged in the interior of the mold plate 1, which effectively improves the structural strength of the mold plate 1 and further avoids the mold running when the casting material is vibrated.
[0050] Further, the reinforcing structure comprises a plurality of reinforcing ribs arranged in the mold plate 1, and the reinforcing ribs are arranged in a grid shape in the mold plate 1.
[0051] Specifically, the grid-shaped reinforcing ribs can form a uniform support system in the mold plate, which can ensure that the mold can uniformly disperse stress when subjected to external force, thereby avoiding deformation or damage caused by local stress concentration.
[0052] It should be noted that the mold plate 1 is a silica gel plate, and the thickness of the mold plate 1 is 12mm-50mm. The silica gel structure can effectively prevent the mold plate 1 from being attached to the mold plate 1 by phosphate-based casting material.
[0053] It should be further noted that the material of the mold plate 1, the bolt, the nut and the inclined support 31 in the present application includes but is not limited to one or more of stainless steel, plastic and silica gel.
[0054] Each embodiment in the specification is described in a progressive manner, and each embodiment focuses on the difference from other embodiments. The same or similar parts of each embodiment can be referred to each other.
[0055] The casting material pre-mold provided by the present application is described in detail above. The principle and implementation mode of the present application are described by applying specific examples in this paper. The above description of the embodiments is only used to help understand the method and core idea of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the principle of the present application, the present application can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the present application.
Claims
1. A castable preform, characterized by, The utility model provides a mould plate, including a plurality of mould plates (1), be provided with connecting structure (2) between adjacent mould plate (1), connecting structure (2) is used for quick stable installation between adjacent mould plate (1), a side of a plurality of mould plate (1) is provided with support assembly (3), and support assembly (3) is used for promoting the strength of a plurality of mould plate (1); The mould plate (1) is a silica gel plate, and the mould plate (1) is provided with a reinforcing structure for increasing the strength of the mould plate (1). The reinforcing structure includes a plurality of reinforcing ribs arranged in the mould plate (1). The plurality of reinforcing ribs are arranged in a grid pattern in the mould plate (1).
2. A preform for a castable material according to claim 1, characterized in that The connecting structure (2) includes a clamping groove (21) formed on one side of each mould plate (1) and a clamping block (22) formed on the other side of each mould plate (1). The clamping groove (21) and the clamping block (22) of adjacent mould plates (1) are clamped and matched to splice a plurality of mould plates (1) together.
3. A preform for a castable material according to claim 2, wherein The clamping groove (21) is a dovetail groove, the clamping block (22) is matched with the shape of the clamping groove (21), and the clamping block (22) is integrally formed with the mould plate (1).
4. A preform mold according to claim 1, wherein The support assembly (3) includes an inclined support (31) arranged on one side of the mould plate (1). A fixing structure is arranged between the inclined support (31) and the mould plate (1) to detachably fix the inclined support (31) on one side of the mould plate (1).
5. A preform for a castable material according to claim 4, characterized in that The inclined support (31) includes: A fixing portion detachably fixed to the mould plate (1) through the fixing structure; A support portion supported on the ground; A connecting portion connected between the fixing portion and the support portion.
6. A preform for a castable material according to claim 5, wherein The fixing portion, the support portion and the connecting portion are integrally formed.
7. A preform for a castable material according to claim 4, characterized in that The fixing structure includes an adapter plate (4) fixed between the mould plate (1) and the inclined support (31) by bolts and nuts.
8. A preform for a castable material according to any one of claims 1 to 7, characterised in that The thickness of the mould plate (1) is 12mm-50mm.