Rapid detection test film
By designing a rapid testing membrane with a multi-layer structure consisting of a thin film layer, a heat-absorbing coating layer, a resin layer, and a non-woven fabric layer, the problem of traditional testing methods being unable to accurately evaluate the performance of anti-corrosion coatings is solved, achieving rapid and accurate testing results. It is suitable for architectural coating construction and steel structure engineering.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, it is impossible to accurately assess the water resistance and corrosion resistance of anti-corrosion coatings. Traditional visual inspection methods are simple but inaccurate, while xenon lamp aging test equipment is complex and time-consuming.
A rapid testing membrane is designed, comprising a thin film layer, a heat-absorbing coating layer, a resin layer, and a non-woven fabric layer. Through the multi-layer structure design, the thin film layer provides light transmittance, the heat-absorbing coating layer provides heat absorption, the resin layer provides water absorption, the non-woven fabric layer provides support, and the adhesive layer ensures stable fixation, thereby enabling rapid testing.
It enables rapid and accurate testing of anti-corrosion coating performance, improves testing precision and sensitivity, has a simple and portable structure, and is highly adaptable, suitable for architectural coating construction and steel structure engineering.
Smart Images

Figure CN224109298U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to building coating construction, light anticorrosion construction technical field more specifically relates to a kind of quick detection test film. BACKGROUND
[0002] In the construction field, especially the workpiece with steel metal as base material, such as color steel tile renovation, steel structure engineering, mechanical equipment and the like, the anticorrosive effect of anticorrosive coating needs to be detected. These workpieces are easily corroded during use due to long-term exposure to the natural environment, affecting their service life and safety. Therefore, quickly detecting the anticorrosive effect of the anticorrosive coating is crucial to ensuring the quality of the project and prolonging the service life.
[0003] The existing detection method is usually visual detection, which observes the appearance of the coating with the naked eye to check for obvious defects such as bubbles, cracks, wrinkles, etc. This method is simple, but it cannot accurately assess the water resistance and corrosion resistance of the coating. There is also a method of using a xenon lamp aging test chamber to simulate the light, temperature and humidity conditions in the natural environment to accelerate the aging process of the coating and assess its weather resistance. This method requires professional test equipment, has a complex structure and a long test period.
[0004] Therefore, how to provide a detection test film with a simple structure that can quickly detect the water resistance and corrosion resistance of the coating is a problem that needs to be solved by those skilled in the art. UTILITY MODEL CONTENT
[0005] Therefore, the utility model provides a quick detection test film to solve the above technical problems.
[0006] To achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A quick detection test film includes a film layer, a heat-absorbing coating layer, a resin layer and a non-woven fabric layer. The film layer is located on the outside, and the heat-absorbing coating layer, the resin layer and the non-woven fabric layer are sequentially pressed and formed on the inside of the film layer.
[0008] Through the above technical solutions, the quick detection test film provided by the utility model forms a whole detection film through the design of the multi-layer structure. The film layer provides light transmission, the heat-absorbing coating layer provides heat-absorbing function, the resin layer provides water absorption, and the non-woven fabric layer provides overall structural support and water absorption. Each layer is pressed and formed to ensure the stability and reliability of the structure. The use of the detection film can quickly detect the water resistance and corrosion resistance of the anticorrosive coating. The utility model solves the technical problem that the existing visual detection method cannot accurately assess the corrosion resistance of the coating in the prior art, improves the detection accuracy, and the structure is simple and easy to carry.
[0009] Preferably, in the above-mentioned rapid detection test film, the side edge of the non-woven fabric layer away from the resin layer has an adhesive layer. The adhesive layer ensures that the detection film can be firmly fixed on the surface of the detected object, preventing displacement or falling off during the detection process, and improving the stability and reliability of the detection.
[0010] Preferably, in the above-mentioned rapid detection test film, the adhesive layer is double-sided adhesive. Double-sided adhesive has good adhesion, can provide stable adhesion on the surface of different materials, ensure the stability and reliability of the detection film in various environments, and is convenient to operate and use.
[0011] Preferably, in the above-mentioned rapid detection test film, the film layer is a light-transmitting film; the material of the film layer is polyethylene or polypropylene, and the thickness is 0.06-0.1mm. The light-transmitting film can conveniently observe the changes of the coating, such as flash rust, discoloration, bubbles, wrinkles, etc., and the polyethylene or polypropylene material has good light transmission and chemical stability, ensuring the transparency and durability of the detection film during use.
[0012] Preferably, in the above-mentioned rapid detection test film, the thickness of the heat-absorbing coating layer is 40-60um. The heat-absorbing coating can absorb the heat of sunlight, increase the temperature of the detection film, and accelerate the appearance of the anticorrosion effect. The thickness of 40-60um ensures that the heat-absorbing coating layer has sufficient heat-absorbing capacity and uniformity, improving the sensitivity and accuracy of the detection.
[0013] Preferably, in the above-mentioned rapid detection test film, the resin layer is a water-absorbing resin, and the thickness of the resin layer is 0.8mm-1mm. The water-absorbing resin can absorb a large amount of water, provide a high-humidity environment, and accelerate the appearance of the anticorrosion effect. The thickness of 0.8mm-1mm ensures that the resin layer has sufficient water-absorbing capacity and water retention, improving the sensitivity and accuracy of the detection.
[0014] Preferably, in the above-mentioned rapid detection test film, the resin layer has a pH adjuster inside. The pH adjuster can adjust and stabilize the pH of the resin layer, ensure that the detection film maintains a stable chemical environment during use, improve the accuracy and reliability of the detection, and prevent detection errors caused by pH changes.
[0015] Preferably, in the above-mentioned rapid detection test film, the material of the non-woven fabric is polyester fiber or viscose fiber, and the thickness is 0.08-0.2mm. The non-woven fabric layer of polyester fiber or viscose fiber provides mechanical support and water absorption, ensuring the close fit of the detection film with the surface of the detected object. The thickness of 0.08-0.2mm ensures that the non-woven fabric layer has sufficient strength and water absorption, improving the stability and reliability of the detection.
[0016] Via the technical scheme, compared with the prior art, the utility model discloses a kind of rapid detection test membranes, with following beneficial effects:
[0017] The utility model discloses a multilayer structure design, realize the effect of quick, accurate detection anticorrosive coating performance;Thin film layer provides light transmittance, it is convenient to heat absorbing coating layer absorption heat, accelerate detection process;Resin layer and non-woven fabric layer provide water absorption and mechanical support, create high humidity environment, further enhance detection sensitivity.Simultaneously, detection film adopts double-sided adhesive layer, ensure stable fixation on the surface of different materials, easy to operate, strong adaptability.As a whole, the detection film structure is simple, convenient to carry, can judge the pros and cons of anticorrosive coating in construction site quickly, solve the problem that traditional visual detection cannot accurately evaluate the water resistance of coating, anticorrosive performance, with higher cost benefit and environmental adaptability, provide a kind of efficient, reliable detection means for building coating construction and steel structure engineering etc.Field. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below, and obviously, the drawings in the following description are only embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative labor.
[0019] Figure 1 The drawing is the structure diagram of the rapid detection test membrane provided by the utility model;
[0020] Figure 2 The drawing is the isometric view of the rapid detection test membrane provided by the utility model;
[0021] Figure 3 The drawing is Figure 2 The exploded view of the drawing.
[0022] Among them:
[0023] 1-thin film layer;
[0024] 2-heat absorbing coating layer;
[0025] 3-resin layer;
[0026] 4-non-woven fabric layer;
[0027] 5-bonding flange;
[0028] 6-bonding layer. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0030] With reference to the drawings Figures 1-3 The present application discloses a kind of quick detection test film, including film layer 1, heat-absorbing coating layer 2, resin layer 3 and non-woven fabric layer 4, film layer 1 is located outside, heat-absorbing coating layer 2, resin layer 3 and non-woven fabric layer 4 are successively press-fit and formed in the inside of film layer 1.
[0031] In order to further optimize the above technical solutions, the edge of film layer 1 has adhesive flange 5 extending to its outside, and adhesive layer 6 is provided on adhesive flange 5.
[0032] In order to further optimize the above technical solutions, adhesive layer 6 is double-sided adhesive.
[0033] In order to further optimize the above technical solutions, adhesive layer 6 can also be epoxy resin glue, acrylic ester glue or 3M VHB tape.
[0034] In order to further optimize the above technical solutions, in order to ensure the stability of adhesion, double-sided adhesive can be used as the main adhesive layer, and epoxy resin glue or 3M VHB tape can be selected as auxiliary adhesive material according to specific requirements.
[0035] In order to further optimize the above technical solutions, film layer 1 is a light-transmitting film; the material of film layer 1 is polyethylene or polypropylene, and the thickness is 0.06-0.1mm.
[0036] In order to further optimize the above technical solutions, the thickness of heat-absorbing coating layer 2 is 40-60um.
[0037] In order to further optimize the above technical solutions, heat-absorbing coating layer 2 can be black pigment-based heat-absorbing coating, metal oxide-based heat-absorbing coating or composite heat-absorbing material.
[0038] In order to further optimize the above technical solutions, resin layer 3 is water-absorbing resin, and the thickness of resin layer 3 is 0.8mm-1mm.
[0039] In order to further optimize the above technical solutions, resin layer 3 has a PH regulator inside.
[0040] In order to further optimize the above technical solutions, the material of non-woven fabric layer 4 is polyester fiber or viscose fiber, and the thickness is 0.08-0.2mm.
[0041] In order to further optimize the above technical solutions, the width of the bonding flange 5 is greater than the thickness of the heat-absorbing coating layer 2, the resin layer 3 and the non-woven fabric layer 4, so as to better complete the bonding.
[0042] It should be noted that the thickness of the film layer 1, the heat-absorbing coating layer 2, the resin layer 3 and the non-woven fabric layer 4 can be adjusted according to actual needs, and the overall size can also be determined according to needs to use a detection film with a suitable size.
[0043] The embodiment of the utility model provides:
[0044] In use, the detected object is cleaned first, pure water is added on one side of the non-woven fabric layer 4, and the detection film is pasted on the surface of the detected object through the bonding layer 6, so that the coating film of the detected object can be well detected, and whether the coating film can well play a coating corrosion prevention effect; wherein the heat-absorbing coating layer absorbs sunlight to improve the temperature, and the humidity is provided by water, and under the condition of high temperature and high humidity, the advantages and disadvantages of the corrosion prevention effect can be quickly detected, that is, the unqualified spraying will flash rust, the material will flash rust, the paint film will discolor, the paint film will bubble, or wrinkle and other defects.
[0045] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same or similar parts of each embodiment can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the related parts can be referred to the method part.
[0046] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the utility model. Various modifications of the embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A rapid detection test film, characterized by, It comprises a film layer (1), a heat-absorbing paint layer (2), a resin layer (3) and a non-woven fabric layer (4), the film layer (1) is located at the outer side, the heat-absorbing paint layer (2), the resin layer (3) and the non-woven fabric layer (4) are sequentially press-formed on the inner side of the film layer (1); The edge of the film layer (1) has an adhesive flange (5) extending to the outer side, and the adhesive flange has an adhesive layer (6) thereon; The material of the non-woven fabric layer (4) is polyester fiber, and the thickness is 0.08-0.2mm.
2. The rapid detection test film according to claim 1, characterized in that, The adhesive layer (6) is double-sided adhesive.
3. The rapid detection test film according to claim 1, characterized in that, The film layer (1) is a light-transmitting film; the material of the film layer (1) is polyethylene or polypropylene, and the thickness is 0.06-0.1mm.
4. The rapid detection test film according to claim 1, characterized in that, The thickness of the heat-absorbing paint layer (2) is 40-60um.
5. The rapid test test film according to claim 1, characterized in that, The resin layer (3) is a water-absorbing resin, and the thickness of the resin layer (3) is 0.8mm-1mm.
6. The rapid detection test film according to claim 5, characterized in that, The resin layer (3) has a PH regulator inside.