Seat tube welding seam detection device capable of automatically feeding

Abstract

The utility model relates to the technical field of welding seam detection, in particular to a seat tube welding seam detection device capable of automatically feeding, which comprises a device frame, the material storage table is arranged at one end above the device frame, the table top of the material storage table is obliquely arranged, a material passing opening is formed in the position, located on one side of the material storage table, above the device frame, a secondary transfer area is arranged on one side of the material passing opening, and a detection area is arranged on the position, located on one side of the secondary transfer area, above the device frame; a pipe fitting fixing groove is formed in the detection area; the welding seam detection module is arranged above the device frame and located on one side of the detection area, the welding seam detection module comprises a detection table, a camera support and a detection camera, the detection table is arranged above one side of the pipe fitting fixing groove, the camera support is arranged above the detection table, the detection camera is arranged on one side above the camera support, and the detection camera is arranged on one side above the camera support. And the whole detection camera is inclined towards the pipe fitting fixing groove.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of weld detection, especially to a seat pipe weld detection device capable of automatic feeding. BACKGROUND

[0002] The seat pipe is the load-bearing and force core component of the structure of the automobile seat, furniture seat and the like, and the weld quality directly affects the mechanical strength, if the weld has defects such as pores, cracks and incomplete fusion, which may directly lead to problems such as product structure fracture and fatigue life shortening, therefore, when the seat pipe is produced, a professional weld detection device needs to be equipped.

[0003] At present, the Chinese patent with the authorization announcement number CN214199867U discloses a pipe weld detection device, which comprises a supporting rod, a workpiece is arranged below the inner side of the supporting rod, and a detection mechanism is arranged on the upper inner side of the supporting rod.

[0004] The pipe weld detection device adjusts the appropriate position of the detection ruler and the workpiece, the bracket rotates on the sleeve block through the rotating shaft, drives the detection ruler to rotate, adjusts the appropriate position of the detection ruler for the workpiece detection, the sleeve block moves left and right on the outer wall of the horizontal plate, so that the detection ruler can be adjusted left and right according to the different positions of the weld of the workpiece, the pressing block rotates clockwise on the curved plate through the pin shaft, the pressing block compresses the first spring on the curved plate, and conversely, the elasticity of the first spring can reset the pressing block to tightly abut against the horizontal plate, so that the sleeve block is fixed on the horizontal plate, thereby fixing the position of the detection ruler. UTILITY MODEL CONTENTS

[0005] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the utility model is to provide a seat pipe weld detection device capable of automatic feeding, which realizes the automatic conveying of the pipe by using gravity and pneumatic control, and finally realizes the weld detection through a visual scheme.

[0006] The above technical purpose of the utility model is realized through the following technical scheme:

[0007] A seat pipe weld detection device capable of automatic feeding comprises:

[0008] A device frame;

[0009] A storage table is arranged at one end above the device frame, the table top of the storage table is arranged in an inclined manner, a material passing opening is arranged at one side of the device frame above the storage table, a secondary transfer area is arranged at one side of the material passing opening, a detection area is arranged at one side of the secondary transfer area above the device frame, and a pipe fixing groove is arranged in the detection area;

[0010] A weld detection module is arranged at one side of the detection area above the device frame, the weld detection module comprises a detection table, a camera support and a detection camera, the detection table is arranged above one side of the pipe fixing groove, the camera support is arranged above the detection table, the detection camera is arranged at one side above the camera support, and the detection camera is inclined towards the pipe fixing groove as a whole.

[0011] Further, a material passing baffle is arranged between the storage table and the material passing opening, the material passing baffle is seamlessly connected with the end surface of the storage table, an arc-shaped storage area is formed between the material passing baffle and the storage table, a lifting plate is arranged in the material passing baffle, the upper end surface of the lifting plate is inclined towards the material passing opening, and a first lifting cylinder is arranged at the lower end of the lifting plate.

[0012] Further, an upper baffle is arranged above the material passing opening, a baffle support is arranged at the upper end of the upper baffle, and an electric stopper is arranged on the side wall of the upper baffle.

[0013] Further, a falling prevention plate is arranged at the lower end of the lifting plate, and the falling prevention plate is arranged at the position close to the storage table at the lower end of the lifting plate.

[0014] Further, a blocking column, a lifting feeding plate and a connecting plate are arranged in the secondary transfer area, the connecting plate is arranged on the device frame, the lifting feeding plate is slidingly assembled between the connecting plates, the blocking column is arranged between the secondary transfer area and the detection area, the upper end surface of the lifting feeding plate is arranged in an inclined manner towards the blocking column, and a second lifting cylinder is arranged at the lower end of the lifting feeding plate.

[0015] Further, a detection block is arranged in the detection area, the pipe fixing groove is arranged in the detection block, and the weld detection module is arranged at the upper end of one side of the detection block.

[0016] In summary, the utility model has the following beneficial effects:

[0017] ①In the utility model, the functional modules such as the storage table, the transfer area and the detection area are integrated on the device frame, the structure is compact, space is saved, and maintenance is easy;

[0018] ②The utility model realizes automatic conveying of the pipe by the combined design of the inclined storage table, the material passing baffle, the lifting plate and the lifting cylinder, and by the use of gravity sliding and pneumatic control, manual intervention is reduced, and the feeding efficiency is significantly improved.

[0019] ③The blocking column and the lifting feeding plate of the secondary transfer area can adjust the flow rhythm of the pipe fittings, avoid overload of the detection area, and ensure continuous and stable detection process.

[0020] ④The welding seam is detected by the visual detection module, the detection camera is fixed towards the pipe fitting fixed groove at an inclination angle, the welding seam area can be covered in all directions, the visual blind area is reduced, and the image acquisition quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, and do not constitute improper limitation to the present application. In the drawings:

[0022] Figure 1 is a perspective view of the present application;

[0023] Figure 2 is a top view of the present application;

[0024] Figure 3 is Figure 2 a sectional view along A-A direction.

[0025] In the drawings, 1 is a device frame, 2 is a storage table, 3 is a material passing port, 4 is a secondary transfer area, 5 is a detection area, 6 is a welding seam detection module, 601 is a detection table, 602 is a camera support, 603 is a detection camera, 7 is a material passing baffle, 8 is a storage area, 9 is a lifting plate, 10 is a first lifting cylinder, 11 is an upper blocking strip, 12 is a blocking strip support, 13 is an electric blocking block, 14 is a falling prevention plate, 15 is a blocking column, 16 is a lifting feeding plate, 17 is a connecting plate, 18 is a second lifting cylinder, 19 is a detection block, and 20 is a pipe fitting fixed groove. DETAILED DESCRIPTION

[0026] The foregoing and other technical contents, characteristics and effects of the present application will be described below in conjunction with the reference to the accompanying drawings. Figure 1 to the accompanying drawings. Figure 3 The detailed description of the embodiments will be clearly presented. The structural contents mentioned in the following embodiments are all referred to the drawings.

[0027] The exemplary embodiments of the present application will be described below with reference to the accompanying drawings.

[0028] An automatic seat pipe welding seam detection device, comprising:

[0029] The device frame 1 is composed of four groups of legs, a table top and two side guards in this embodiment. The four groups of legs are fixed at the four corners of the lower end of the table top, and the guards are fixed at the two side positions of the upper end of the table top to prevent the pipe from moving and falling during automatic feeding. In the device frame 1, a storage area 8, a secondary transfer area 4 and a detection area 5 are sequentially arranged from the feeding end to the discharging end of the device frame 1.

[0030] A storage table 2 is arranged in the storage area 8. The storage table 2 is arranged at one end above the device frame 1. The table top of the storage table 2 is arranged in an inclined manner. A material passing port 3 is arranged at one side of the storage table 2 above the device frame 1. A material passing baffle 7 is arranged between the storage table 2 and the material passing port 3. The material passing baffle 7 is seamlessly connected with the end face of the storage table 2. An arc-shaped storage area 8 is formed between the material passing baffle 7 and the storage table 2. A lifting plate 9 is arranged in the material passing baffle 7. The upper end face of the lifting plate 9 is inclined towards the material passing port 3. A first lifting cylinder 10 is arranged at the lower end of the lifting plate 9.

[0031] The first lifting cylinder 10 is used to control the lifting of the lifting plate 9. When the pipes are stored in the storage area 8, due to the arc-shaped structure of the storage area 8 between the storage table 2 and the material passing baffle 7, the pipes will automatically slide and accumulate at the bottom of the storage area 8. When feeding is needed, the first lifting cylinder 10 controls the lifting of the lifting plate 9. Due to the inclined structure of the lifting plate 9 itself, part of the pipes will be clamped on the upper end of the lifting plate 9 and will be lifted synchronously with the lifting plate 9. When the height of the lower side of the lifting plate 9 exceeds the height of the top end face of the material passing baffle 7, the pipes will be separated from the lifting plate 9 and will reach the position of the material passing port 3.

[0032] An upper baffle 11 is arranged above the material passing port 3. The upper end of the upper baffle 11 is provided with a baffle support. An electric stop block 13 is arranged on the side wall of the upper baffle 11. The electric stop block 13 has a rotating function and is equipped with two gears, i.e. “on” and “off” gears. When the “on” gear is in the “on” position, the pipes will smoothly slide from the material passing port 3 to the secondary transfer area 4. When the “off” gear is in the “off” position, the pipes will be blocked at the material passing port 3 and will not be able to pass through the material passing port 3.

[0033] A falling prevention plate 14 is arranged at the lower end of the lifting plate 9. The falling prevention plate 14 is arranged at the position close to the storage table 2 at the lower end of the lifting plate 9. When the lifting plate 9 is lifted, the falling prevention plate 14 will be lifted synchronously with the lifting plate 9 to block the pipes in the storage area 8 at one side of the falling prevention plate 14, preventing the pipes from leaving the table top due to the gap caused by the lifting of the lifting plate 9.

[0034] The second transfer area 4 is provided with a blocking column 15, a lifting feeding plate 16 and a connecting plate 17, the connecting plate 17 is arranged on the device frame 1, the lifting feeding plate 16 is slidingly assembled between the connecting plate 17, the blocking column 15 is arranged between the second transfer area 4 and the detection area 5, the upper end surface of the lifting feeding plate 16 is arranged to be inclined towards the blocking column 15, and the lower end of the lifting feeding plate 16 is provided with a second lifting cylinder 18.

[0035] The blocking column 15 and the lifting feeding plate 16 of the second transfer area 4 can adjust the flow rhythm of the pipe fittings, avoid overloading of the detection area 5, ensure continuous and stable detection process, the second lifting cylinder 18 controls the height of the lifting feeding plate 16, when the pipe fittings exist in the second transfer area 4 and the pipe fittings in the detection area 5 complete detection, the second lifting cylinder 18 controls the lifting feeding plate 16 to rise until the height of the end surface exceeds the height of the blocking column 15, and the pipe fittings automatically slide into the detection area 5.

[0036] The device frame 1 is provided with the detection area 5 above the second transfer area 4 on one side, the detection area 5 is provided with a pipe fitting fixing groove 20, one side of the detection area 5 is provided with a weld detection module 6, the weld detection module 6 is arranged above the device frame 1 on one side of the detection area 5, the weld detection module 6 comprises a detection table 601, a camera support 602 and a detection camera 603, the detection table 601 is arranged above one side of the pipe fitting fixing groove 20, the camera support 602 is arranged above the detection table 601, and the detection camera 603 is arranged above one side of the camera support 602, and the detection camera 603 is inclined towards the pipe fitting fixing groove 20 as a whole.

[0037] The detection area 5 is provided with a detection block 19, the pipe fitting fixing groove 20 is arranged in the detection block 19, and the weld detection module 6 is arranged at the upper end of one side of the detection block 19.

[0038] When the pipe fittings slide into the detection area 5, due to the arrangement of the pipe fitting fixing groove 20, the pipe fittings to be detected are directly clamped into the pipe fitting fixing groove 20, then the weld position of the pipe fittings is detected by the camera detection module at both ends, the detection camera 603 is inclined towards the pipe fitting fixing groove 20, can cover the weld area in all directions, reduce the visual blind area, and improve the image acquisition quality.

[0039] The above is a further detailed description of the utility model in combination with the specific implementation, and the specific implementation of the utility model cannot be limited to this; for the skilled in the art and related technical field, the expansion, operation method and data replacement made on the basis of the technical scheme idea of the utility model should be within the protection scope of the utility model.

Claims

1. A seat pipe weld joint inspection device capable of automatic feeding, characterized by, The utility model relates to a kind of pipe welding seam detection device, including: Device frame (1); Storage table (2), the storage table (2) is provided at one end above device frame (1), the table surface of the storage table (2) is obliquely arranged, the side of the device frame (1) above storage table (2) is provided with pass material mouth (3), one side of the pass material mouth (3) is provided with secondary transfer area (4), the side of the device frame (1) above secondary transfer area (4) is provided with detection area (5), pipe fixing groove (20) is provided in the detection area (5); Weld detection module (6), the weld detection module (6) is provided above device frame (1) at the side of detection area (5), and the weld detection module (6) includes detection table (601), camera support (602), detection camera (603), the detection table (601) is provided above one side of pipe fixing groove (20), the camera support (602) is provided above detection table (601), the detection camera (603) is provided above one side of camera support (602), and the detection camera (603) is obliquely towards pipe fixing groove (20) as a whole.

2. The seat tube weld inspection device of claim 1, wherein: Arc-shaped storage area (8) is formed between the pass material baffle (7) and the storage table (2), the inside of the pass material baffle (7) is provided with lifting plate (9), the upper end surface of the lifting plate (9) is inclined towards the pass material mouth (3), and the lower end of the lifting plate (9) is provided with the first lifting cylinder (10).

3. The seat tube weld inspection device of claim 2, wherein: The upper end of the upper baffle (11) is provided with baffle support, and the sidewall of the upper baffle (11) is provided with electric block (13).

4. The seat tube weld inspection device of claim 2, wherein: The lower end of the lifting plate (9) is provided with anti-falling plate (14), and the anti-falling plate (14) is arranged at the position close to the storage table (2) on the lower end of the lifting plate (9).

5. The seat tube weld inspection device of claim 1, wherein: The secondary transfer area (4) is provided with blocking column (15), lifting feeding plate (16) and connecting plate (17), the connecting plate (17) is arranged on the device frame (1), the lifting feeding plate (16) is slidingly assembled between the connecting plate (17), the blocking column (15) is arranged between the secondary transfer area (4) and the detection area (5), the upper end surface of the lifting feeding plate (16) is obliquely arranged towards the blocking column (15), and the lower end of the lifting feeding plate (16) is provided with the second lifting cylinder (18).

6. The seat tube weld inspection device of claim 1, wherein: Detection block (19) is arranged in the detection area (5), and pipe fixing groove (20) is arranged in the detection block (19), and the weld detection module (6) is arranged at the upper end of one side of the detection block (19).

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