Damping mounting base for iron core reactor

By setting a combination structure of vertically placed channel steel, L-shaped rubber pads and angle steel fasteners at the bottom of the iron core reactor, a floating installation is formed, which solves the vibration and noise problems of the iron core reactor, improves the stability and seismic resistance of the support, and ensures the safety of the equipment and the building.

CN224110112UActive Publication Date: 2026-04-10POWERCHINA FUJIAN ELECTRIC POWER SURVEY & DESIGN INST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
POWERCHINA FUJIAN ELECTRIC POWER SURVEY & DESIGN INST CO LTD
Filing Date
2025-04-14
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing iron-core reactors suffer from significant vibration and noise during installation, are prone to resonance with buildings, lack horizontal limiting and buffering, and have insufficient support stability, which affects the stable operation of substations and the safety of buildings.

Method used

The system employs a combination of vertically placed channel steel, L-shaped rubber pads, floor slab embedded parts, and angle steel fasteners to form a suspended installation. Through multiple layers of rubber pads and an interlocking structure, it buffers vertical and horizontal vibrations, avoids resonance, and enhances the stability of the support.

Benefits of technology

It effectively reduces the vibration and noise of the iron core reactor, lowers the risk of resonance, improves the stability and seismic resistance of the support, ensures the safety of the building, and facilitates hoisting and transportation.

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Abstract

The utility model discloses a damping mounting base for an iron core reactor. The damping mounting base comprises vertical channel steel, iron core reactor bottom channel steel, an L-shaped rubber gasket, a floor embedded part, an angle steel fixing part, a rubber gasket and a fastening bolt, according to the utility model, the problems of lack of horizontal limiting and buffering and insufficient stability of the support are solved; by arranging the rubber cushion layers at a plurality of key parts, vibration and noise generated during operation of the iron core reactor are effectively reduced, and the risk of resonance with a building is reduced; meanwhile, the iron core reactor can move up and down in the mounting base and release vibration energy through interlocking of the iron core reactor bottom channel steel and the vertical channel steel, and vibration cannot be conducted to the ground due to the fact that the iron core reactor bottom channel steel and the vertical channel steel are not fixedly connected. The interlocking structure ensures the stability of the iron core reactor and improves the resistance to earthquake disasters.
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Description

TECHNICAL FIELD

[0001] The utility model relates to power equipment installation technical field, concretely is a core electric reactor shock absorption mounting base. BACKGROUND

[0002] In the transformer substation, the electric reactor is the commonly used reactive power compensation device. When the user installs internally, the core electric reactor is more common. However, the core electric reactor has the problems of large vibration and large noise, and when installed on the floor, it may also resonate with the building, affecting the safety of the entire structure. The existing core electric reactor installation method often cannot effectively solve these problems, which brings hidden dangers to the stable operation of the transformer substation and the safety of the building.

[0003] For example, patent number CN219476434U discloses "a vibration prevention device for electric reactor", which includes a base, a buffer platform, an installation platform and a stabilizing assembly. The installation platform is located above the buffer platform and is fixedly connected thereto. The buffer platform is located above the base and is elastically connected thereto. The upper surface of the installation platform is fixedly connected with two sets of stabilizing assemblies, which are symmetrically distributed. The stabilizing assembly includes a fixed column fixedly connected with the installation platform, a vertical rod movably connected with the fixed column, and a bottom plate fixedly connected with the bottom of the vertical rod. The inside of the fixed column is hollow, and a rotating disc is rotatably installed therein. A connecting column is fixedly connected to the outer wall of the end of the rotating disc away from the installation platform. The connecting column is fixedly connected to the upper end of the vertical column. It can meet the application of different scenes and has wide application range. However, during use, there may be problems of lack of horizontal limiting and buffering and single damping material.

[0004] For example, patent number CN219349923U discloses "an electric reactor shock absorption mounting rack", which includes a base plate, a protection frame fixed to the side of the base plate, a bearing plate installed on the upper end of the base plate, a plurality of installation holes arranged in a rectangular array on the inner wall of the bearing plate, two symmetrically arranged guide blocks fixed to the inner wall of the installation hole, and an installation mechanism arranged at the lower end of the bearing plate. When installing the electric reactor, place the electric reactor on the bearing plate, move the sliding rod to make the limiting block slide, and use the limiting assembly to limit the sliding rod when the limiting block contacts the electric reactor, thereby achieving quick installation of the electric reactor, improving installation efficiency, moving the abutting rod to make the L-shaped plate contact the electric reactor, and preliminarily limiting and fixing the position of the electric reactor, thereby facilitating installation of the electric reactor, reducing the occurrence of displacement of the electric reactor due to collision during installation, and improving use convenience. However, during use, there may be problems of insufficient stability of the support, high installation precision requirement and difficulty in maintenance.

[0005] Therefore, the existing technology mainly has the problems of lack of horizontal limiting and buffering and insufficient stability of the support. UTILITY MODEL CONTENTS

[0006] The utility model discloses a core reactor shock absorption mounting base, to solve the problem of lacking horizontal limiting and buffering and insufficient support stability in the background art.

[0007] To realize above-mentioned purpose, the utility model provides the following technical scheme: a core reactor shock absorption mounting base, including standing groove steel, core reactor bottom groove steel, L type rubber gasket, floor embedded part and angle steel fixing spare;

[0008] At least three groups of core reactor bottom groove steels are arranged at the bottom of the core reactor.

[0009] The standing groove steel is fixedly connected to the floor embedded part.

[0010] The L type rubber gasket covers the upper wing plate of the standing groove steel.

[0011] The two sides of the core reactor bottom groove steel are symmetrically arranged with the standing groove steel, and the core reactor bottom groove steel is in the shape of an I-beam, and the two symmetrically arranged groups of standing groove steels are clamped in the grooves on the two sides of the core reactor bottom groove steel through the corresponding L type rubber gaskets, and the core reactor bottom groove steel and the floor are spaced apart to form a suspended mounting structure.

[0012] The angle steel fixing spare is fixed to the standing groove steel, and the angle steel fixing spare is provided with two groups of angle steels distributed on the front and rear sides of the core reactor bottom groove steel.

[0013] Preferably, the horizontal end of the L type rubber gasket abuts against the bottom wall of the upper flange of the core reactor bottom groove steel, and the vertical end of the L type rubber gasket abuts against the web of the core reactor bottom groove steel.

[0014] Preferably, the length of the standing groove steel exceeds 200mm on each side of the core reactor bottom groove steel.

[0015] Preferably, the size of the floor embedded part is greater than the size of the wing plate of the standing groove steel, and the floor embedded part is higher than the floor surface by 5-10mm.

[0016] Preferably, bolt holes are formed at the two ends of the standing groove steel, the angle steel fixing spare is connected to the standing groove steel through the bolt holes at the ends, and a rubber pad layer is arranged on the standing surface of the angle steel fixing spare in contact with the core reactor.

[0017] Preferably, the spacing height of the suspended mounting structure is not less than 30mm.

[0018] Preferably, the core reactor bottom groove steel is provided with a connecting plate at the front and rear ends, and the connecting plate is provided with an opening.

[0019] Compared with the prior art, the utility model discloses the beneficial effects are: the utility model discloses a plurality of key parts are set up rubber pad layer, effectively reduce the vibration and noise of the core reactor when running, reduce the risk of resonance with the building, guarantee the safety of building structure, simultaneously, through the core reactor bottom channel steel and interlock with the standing channel steel, make the core reactor can be in the installation base up and down movement, release vibration energy, and because the core reactor bottom channel steel and standing channel steel are not fixedly connected, vibration can not be conducted to the ground, in addition, adopt the interlocking structure of the core reactor bottom channel steel and standing channel steel and the sandwich structure of rubber pad layer, can avoid the core reactor overturning when the earthquake, reach the requirement of shock resistance, and the interlocking structure guarantees the stability of the core reactor, improve the resistance to earthquake disaster, and through setting up at least 3 groups of core reactor bottom channel steel of the core reactor bottom, make the whole structure stress better, be convenient for hoisting, transportation and storage. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be needed to use the drawing of the embodiment to introduce briefly, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying creative labor, still can obtain other drawings according to these drawings.

[0021] Fig. 1 It is the main view of the utility model installation in the core reactor bottom;

[0022] Fig. 2 It is the main view of the utility model structure schematic diagram;

[0023] Fig. 3 It is the side view of the utility model installation in the core reactor bottom;

[0024] Fig. 4 It is the side view of the utility model structure schematic diagram;

[0025] Fig. 5 It is the first perspective view of the second shock absorption installation base of embodiment two;

[0026] Fig. 6 It is the second perspective view of the second shock absorption installation base of embodiment two.

[0027] 1, standing channel steel;2, core reactor bottom channel steel;21, connecting plate;3, L type rubber pad;4, floor pre-embedded part;5, angle steel fixing part;6, rubber pad;7, fastening bolt. DETAILED DESCRIPTION

[0028] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0029] Embodiment one:

[0030] A kind of iron core reactor shock absorbing installation base, as shown in Fig. Figs. 1-4 It includes vertical channel steel 1, iron core reactor bottom channel steel 2, L-shaped rubber pad 3, floor embedded part 4 and angle steel fixing part 5.

[0031] Vertical channel steel 1, L-shaped rubber pad 3, floor embedded part 4 and angle steel fixing part 5 are provided with two groups, and are symmetrically arranged on the left and right sides of iron core reactor bottom channel steel 2.

[0032] Among them, floor embedded part 4 is embedded and fixed in floor, and vertical channel steel 1 is fixed on the top of floor embedded part 4 by welding;L-shaped rubber pad 3 covers the upper wing plate of vertical channel steel 1;At the same time, bolt holes are formed at both ends of vertical channel steel 1, and angle steel fixing part 5 is fixed on vertical channel steel 1 through the threaded connection of bolt holes at both ends and fastening bolt 7, and rubber pad layer 6 is arranged on the vertical surface of angle steel fixing part 5.In addition, two groups of angle steel fixing part 5 clamp iron core reactor bottom channel steel 2 in the middle, vertical damping layer (including horizontal and vertical) is formed by vertical channel steel 1 and L-shaped rubber pad 3, and horizontal buffer layer composed of rubber pad layer 6 arranged on the vertical surface of angle steel fixing part 5, wherein the vertical damping layer is used for absorbing vertical vibration, the horizontal buffer layer is used for absorbing horizontal vibration, and the two are combined to realize vibration isolation.

[0033] And vertical channel steel 1 is C-shaped channel steel, iron core reactor bottom channel steel 2 is I-shaped channel steel, and two groups of vertical channel steel 1 are symmetrically arranged on the left and right sides to clamp the recesses on the left and right sides of iron core reactor bottom channel steel 2 to form interlocking structure, wherein the top wall of vertical channel steel 1 abuts against the upper flange bottom wall of iron core reactor bottom channel steel 2 through the horizontal end of L-shaped rubber pad 3, the side wall of vertical channel steel 1 abuts against the inner side wall of web of iron core reactor bottom channel steel 2 through the vertical end of L-shaped rubber pad 3, and there is a gap between iron core reactor bottom channel steel 2 and floor, so as to form a suspended installation structure, so that the iron core reactor can move up and down in the installation base to release vibration energy.The vertical end of L-shaped rubber pad 3 is arranged between the joint between vertical channel steel 1 and iron core reactor bottom channel steel 2, which avoids causing great wear of vertical channel steel 1 in the process of moving up and down of iron core reactor bottom channel steel 2.

[0034] Then, the length of the vertical channel steel 1 is greater than that of the bottom channel steel 2 of the core reactor, so that the two vertical channel steels 1 can limit the bottom channel steel 2 of the core reactor horizontally, and the bottom of the core reactor is not in direct contact with the floor.

[0035] Then, the thickness of the L-shaped rubber pad 3 and the rubber pad layer 6 is not less than 20 mm, so that the damping effect of the two is ensured. In addition, the rubber pad layer 6 is fixed and limited horizontally by the pre-tightening force between the angle steel fixing part 5 and the bottom channel steel 2 of the core reactor during installation, and small displacement is allowed, so that the displacement problem caused by electromagnetic force is solved. At the same time, the height of the bottom of the suspension type installation structure is not less than 30 mm, which matches the stiffness of the L-shaped rubber pad 3 and the rubber pad layer 6, so that the system natural frequency is adjusted outside the sensitive frequency band of the building structure, and the resonance risk is avoided.

[0036] In addition, the size of the floor embedded part 4 is greater than the wing plate size of the vertical channel steel 1 and is 5-10 mm higher than the floor surface 5, so that the welding space of the vertical channel steel 1 and the floor embedded part 4 is ensured, and the connection between the floor embedded part 4 and the vertical channel steel 1 is stable.

[0037] Finally, the vertical channel steel 1 and the floor embedded part 4 are welded to form a foundation frame, and vibration isolation is realized through double-layer damping design. The L-shaped rubber pad 3 is arranged on the wing plate of the channel steel to absorb vertical vibration, and the angle steel fixing part 5 with the rubber pad 6 is used to realize horizontal limiting and buffering. The unique suspension type structure makes the bottom of the reactor keep a distance of more than 30 mm from the floor, and cooperates with the damping characteristics of the rubber material, so that the vibration transmission rate can be effectively reduced, and the resonance frequency is avoided in the sensitive frequency band of the building structure, so that the safety of the equipment and the building is effectively guaranteed.

[0038] Embodiment two: contains all the contents of embodiment one:

[0039] As shown in Figs. 5-6 Because the width of the bottom channel steel 2 of the core reactor is large, in order to reduce the overall weight, a hole is vertically arranged in the middle of the bottom channel steel 2 of the core reactor, the hollow design of the middle of the bottom channel steel 2 of the core reactor is more suitable for inhibiting high-frequency vibration of the core reactor, and the connecting plates 21 are arranged at the front and rear ends of the bottom channel steel 2 of the core reactor to enhance the structural strength, and the connecting plates 21 are provided with holes in the middle to facilitate hoisting equipment.

[0040] In the description of the specification, the description of the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0041] The preferred embodiments of the present application disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details and limit the present application to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of the present application. The present application selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present application, so that the persons skilled in the art can well understand and utilize the present application. The present application is limited by the claims and the entire scope and equivalents thereof.

Claims

1. A shock mount base for a core reactor, characterized by: The core reactor bottom channel steel (2), the L-shaped rubber gasket (3), the floor embedded part (4) and the angle steel fixing part (5) are arranged on the core reactor bottom channel steel (2). At least three groups of core reactor bottom channel steels (2) are arranged on the core reactor bottom. The vertical channel steel (1) is fixedly connected to the floor embedded part (4). The L-shaped rubber gasket (3) covers the upper flange of the vertical channel steel (1). The core reactor bottom channel steel (2) is symmetrically arranged with the vertical channel steel (1) on the left and right sides, and the cross section of the core reactor bottom channel steel (2) is I-shaped. The two groups of vertical channel steels (1) are clamped in the grooves on the two sides of the core reactor bottom channel steel (2) through the corresponding L-shaped rubber gaskets (3). The core reactor bottom channel steel (2) is spaced from the floor to form a suspended installation structure. The angle steel fixing part (5) is fixed on the vertical channel steel (1), and the angle steel fixing part (5) is provided with two groups of angle steels distributed on the front and rear sides of the core reactor bottom channel steel (2).

2. A shock absorbing mounting base for a core reactor according to claim 1, characterized in that: The horizontal end of the L-shaped rubber gasket (3) abuts against the upper flange bottom wall of the core reactor bottom channel steel (2), and the vertical end of the L-shaped rubber gasket (3) abuts against the web of the core reactor bottom channel steel (2).

3. The shock absorbing mounting base for a core reactor of claim 1, wherein: The length of the vertical channel steel (1) exceeds 200mm on each side of the core reactor bottom channel steel.

4. The shock absorbing mounting base for a core reactor of claim 1, wherein: The size of the floor embedded part (4) is greater than the size of the flange of the vertical channel steel (1), and the floor embedded part (4) is higher than the floor surface by 5-10mm.

5. The shock mounting base for a core reactor of claim 1, wherein: Bolt holes are formed at the two ends of the vertical channel steel (1), and the angle steel fixing part (5) is connected to the vertical channel steel (1) through the bolt holes at the ends, and a rubber pad layer (6) is arranged on the vertical surface of the angle steel fixing part (5) in contact with the core reactor.

6. A shock mounting base for a core reactor as defined in claim 1, wherein: The spacing height of the suspended installation structure is not less than 30mm.

7. A shock mounting base for a core reactor as defined in claim 1, wherein: The core reactor bottom channel steel (2) is provided with a connecting plate (21) at the front and rear ends, and the connecting plate (21) is provided with an opening.

Citation Information

Patent Citations

  • Electric reactor damping mounting rack

    CN219349923U

  • Anti-vibration device for electric reactor

    CN219476434U