Power transformer assembly forming processing equipment

Abstract

The utility model discloses power transformer assembly forming processing equipment, and relates to the technical field of power transformer assembly processing. The lifting device comprises a supporting bottom frame, a height limiting mechanism is arranged in the supporting bottom frame, a synchronous driving mechanism is arranged at the bottom of the supporting bottom frame, a synchronous lifting mechanism is arranged at the driving end of the synchronous driving mechanism, and a lifting mechanism is arranged in the supporting bottom frame. According to the utility model, the limiting end of the height limiting mechanism is used for restraining the lamination, and the driving end of the synchronous driving mechanism is used for controlling the synchronous lifting mechanism in a linkage manner, so that the lifting end adaptively adjusts the position of the limiting end according to the real-time lamination height, and the redundant action of lifting, crossing, fixing and limiting in the prior art is thoroughly eliminated; the dynamic shape-following limiting mechanism not only improves the lamination efficiency, but also avoids edge deformation and coating damage caused by an overlong lifting path of the silicon steel sheet, and is particularly suitable for a lamination scene of a large-size iron core.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of power transformer assembly processing, specifically, especially relates to a power transformer assembly forming processing equipment. BACKGROUND

[0002] The power transformer is a kind of static electrical equipment based on electromagnetic induction principle, and the turns ratio of primary coil and secondary coil is used to realize voltage conversion and power transmission, and the core of the power transformer is formed by the high-permeability silicon steel sheet and the insulating winding, and the power transformer is widely used in power transmission and distribution system to improve voltage (reduce long-distance transmission loss) and reduce voltage (adapt to user demand), and the power transformer is a key device for efficient, safe and stable operation of power network.

[0003] The power transformer is mainly composed of core, winding, oil tank, cooling system, insulation structure, protection device, bushing, tap changer and oil storage tank and other components, which realize efficient transformation, insulation protection and stable operation together, and the processing of power transformer core assembly forming is particularly important.

[0004] When the existing power transformer core assembly is formed and processed, high magnetic permeability and low loss cold-rolled oriented silicon steel sheet or amorphous alloy material is selected first, and then longitudinal shear striping and numerical control horizontal shear line cutting are used to form ladder-shaped laminations, then the core is assembled through staggered stacking process (such as ladder stacking or rotary stacking), and the joint is tight to reduce the magnetic air gap and magnetic flux leakage, and the power transformer assembly forming processing equipment is used when the core is assembled to ensure the accuracy of the core assembly.

[0005] According to the processing equipment for transformer core disclosed by Chinese patent publication No. CN222600729U, by setting the limiting assembly, starting the first motor, the output end of the first motor drives the first sprocket to rotate, the first sprocket rotates to cooperate with the second sprocket to make the chain transmission, the chain transmission drives the connecting rod connected with the connecting block to move, the connecting rod moves to drive the two limiting plates to move towards the opposite surface to limit and align the core, and at the same time, the cylinder is started, the output end of the cylinder drives the push plate to move and cooperates with the vertical plate to limit the other two ends of the core.

[0006] However, the above-mentioned device limits the core through two limiting plates, and the height of the limiting plate in the prior art is set to be relatively high, when the core is stacked, the operator needs to lift each silicon steel sheet in turn and cross the height of the two vertically arranged limiting plates, and then accurately put it into the predetermined lamination slot, this action causes the lamination path to be significantly lengthened, especially when processing large-size core or ladder-shaped lamination, the operator needs to repeatedly perform the complex trajectory motion of "lifting-translation-falling", which not only prolongs the single lamination period, but also easily causes lamination misalignment or insulation coating scratching due to path deviation. UTILITY MODEL CONTENTS

[0007] In order to overcome the above technical problems existing in the prior art, the utility model provides a power transformer assembly forming processing equipment.

[0008] In order to solve the above technical problems, the utility model is realized through the following technical schemes:

[0009] The utility model discloses a power transformer assembly forming processing equipment, including support chassis, support chassis inside is provided with height limiting mechanism, support chassis bottom is provided with synchronous drive mechanism, the drive end of synchronous drive mechanism is provided with synchronous lifting mechanism, the lifting end of synchronous lifting mechanism is connected with the limiting end of height limiting mechanism, support chassis inside is provided with lifting mechanism,

[0010] The limiting end of the height limiting mechanism is used for limiting the iron core, and when the iron core is laminated, the lifting end of the synchronous lifting mechanism is driven by the drive end of the synchronous drive mechanism to lift, so that the limiting end of the height limiting mechanism is lifted according to the height of the iron core lamination.

[0011] Further, the height limiting mechanism includes a motor one, the motor one is fixedly connected on one side of the support chassis, the output shaft of the motor one is fixedly connected with a bidirectional screw rod, the surface of the bidirectional screw rod is threadedly connected with a sliding plate, the sliding plate is slidably connected with a limiting frame in the interior of the sliding plate, and the sliding plate is slidably connected in the interior of the support chassis.

[0012] Further, the synchronous drive mechanism includes a motor two, the motor two is fixedly connected on one side of the support chassis, the output shaft of the motor two is fixedly connected with a spline column, the surface of the spline column is spline-connected with two idler wheels, and the idler wheels are rotatably connected in the interior of the sliding plate.

[0013] Further, the synchronous lifting mechanism includes a gear, the gear is rotatably connected in the interior of the sliding plate, one side of the gear is engaged with the idler wheel, the other side of the gear is engaged with a rack, the rack is slidably connected in the interior of the sliding plate, and the rack is fixedly connected with the limiting frame.

[0014] Further, the lifting mechanism includes a lifting frame, the lifting frame has two groups, the lifting frame is slidably connected on the surface of the support chassis, two groups of lifting frames are rotatably connected with two roller shafts respectively in the interiors of the lifting frames, and the surfaces of the two roller shafts are drivingly connected with a conveying belt.

[0015] Further, the two groups of lifting frames are fixedly connected with a guide frame between the two groups, and a plurality of guide wheels in linear array are rotatably connected in the interior of the guide frame.

[0016] Further, the lifting end of the two groups of lifting frames is fixedly connected with a driving plate, the bottom of the supporting base frame is fixedly connected with a mounting seat, the surface of the mounting seat is fixedly installed with an air cylinder, and the output shaft of the air cylinder is fixedly connected with the surface of the driving plate.

[0017] The utility model has the following beneficial effects:

[0018] 1. The utility model discloses a height limiting mechanism's limiting end is restricted to the lamination, and the driving end of synchronous drive mechanism linkage control synchronous lifting mechanism makes its lifting end according to real -time lamination height self -adaptation adjustment limiting end position, the design passes through the iron core stacking height, and drives the limiting end of height limiting mechanism and lamination layer synchronous lifting, always keeps the limiting surface and the current lamination layer flush, thoroughly eliminates the redundant action of the fixed limiting that needs to lift in the prior art, and this kind of dynamic conformal limiting mechanism not only improves the lamination efficiency, but also avoids the edge deformation and coating damage of silicon steel sheet due to the excessively long lifting path, and is especially suitable for the lamination scene of large -size iron core.

[0019] 2. The utility model discloses a core taking operation, and the rack drives the limiting frame to drop to zero point, and then the cylinder starts the retraction program, and the output shaft of the cylinder pulls the driving plate vertically upward, forces the lifting frame to separate the constraint plane of the supporting base frame, lifts the whole iron core, makes its bottom higher than the upper surface of the limiting frame, when the iron core is removed, the gravity of the iron core triggers the low -resistance conveying system formed by the conveying belt and multiple groups of rollers, realizes the smooth sliding of the iron core along the preset track through the composite support of the guide pulley, improves the removal efficiency, and avoids the misplacement risk of the lamination of the iron core in the transfer process.

[0020] Of course, implementing any product of the utility model does not necessarily need to achieve all the advantages mentioned above. DRAWINGS

[0021] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor.

[0022] Figure 1 It is the overall structure schematic diagram of the utility model;

[0023] Figure 2 It is the bottom structure schematic diagram of the utility model;

[0024] Figure 3 It is the internal structure schematic diagram of the supporting base frame of the utility model;

[0025] Figure 4 It is the local structure schematic diagram of the utility model;

[0026] Figure 5 The lifting mechanism cross section structure schematic view of the utility model is shown in the figure;

[0027] Figure 6 The lifting mechanism cross section structure schematic view of the utility model is shown in the figure; Figure 4 The middle A place enlarged structure schematic view is shown in the figure.

[0028] In the drawing, the component list represented by each sign is as follows:

[0029] 1, support chassis; 2, height limiting mechanism; 201, motor one; 202, bidirectional screw rod; 203, sliding plate; 204, limiting frame; 3, synchronous driving mechanism; 301, motor two; 302, spline column; 303, idler; 4, synchronous lifting mechanism; 401, gear; 402, rack; 5, lifting mechanism; 501, lifting frame; 502, roller; 503, conveyor belt; 504, guide frame; 505, guide wheel; 506, driving plate; 507, mounting seat; 508, air cylinder. Specific implementation

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] In the description of the utility model, it is understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and are not intended to indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0032] Please refer to Figures 1-6 The utility model discloses a power transformer assembly forming machining equipment, including support chassis 1, the inside height limiting mechanism 2 of being provided with in support chassis 1, support chassis 1 bottom is provided with synchronous driving mechanism 3, and the drive end of synchronous driving mechanism 3 is provided with synchronous lifting mechanism 4, and the lifting end of synchronous lifting mechanism 4 is connected with the limiting end of height limiting mechanism 2, and support chassis 1 inside is provided with lifting mechanism 5;

[0033] The core is limited by the limiting end of the height limiting mechanism 2, when the core is laminated, the lifting end of the synchronous lifting mechanism 4 is lifted by the drive end of the synchronous driving mechanism 3, so that the limiting end of the height limiting mechanism 2 is lifted according to the height of the core lamination.

[0034] By starting the height limiting mechanism 2, the limiting end of the height limiting mechanism 2 is moved to a position suitable for the size of the core, and the limiting end of the height limiting mechanism 2 limits the core lamination, and when the core lamination is performed, the driving end of the synchronous driving mechanism 3 drives the lifting end of the synchronous lifting mechanism 4 to lift, so that the limiting end of the height limiting mechanism 2 driven by the lifting end is lifted according to the height of the core lamination, so as to adapt to the height of the core lamination stack, without lifting the silicon steel sheet to cross, improving the efficiency of the core lamination, especially suitable for large-size core; At the same time, after the core lamination is completed, the lifting end of the lifting mechanism 5 is lifted to the surface of the support base 1, so that the core is more conveniently removed.

[0035] The limiting end of the height limiting mechanism 2 restricts the lamination, and the driving end of the synchronous driving mechanism 3 is linked to control the synchronous lifting mechanism 4, so that the lifting end adjusts the position of the limiting end according to the real-time lamination height; The design synchronously lifts the limiting end of the height limiting mechanism 2 and the lamination layer according to the core stacking height, always keeps the limiting surface flush with the current lamination layer, and completely eliminates the redundant action of lifting and crossing the fixed limiting in the existing process. This dynamic conformal limiting mechanism not only improves the lamination efficiency, but also avoids the edge deformation and coating damage of the silicon steel sheet caused by the too long lifting path, and is especially suitable for large-size core lamination scene.

[0036] In one embodiment, for the above-mentioned height limiting mechanism 2, the height limiting mechanism 2 includes a motor 201, the motor 201 is fixedly connected to one side of the support base 1, the output shaft of the motor 201 is fixedly connected with a bidirectional screw rod 202, the surface of the bidirectional screw rod 202 is threadedly connected with a sliding plate 203, the inside of the sliding plate 203 is slidably connected with a limiting frame 204, and the sliding plate 203 is slidably connected inside the support base 1.

[0037] Starting the motor 201, the motor 201 drives the bidirectional screw rod 202 to rotate, and the bidirectional screw rod 202 drives the sliding plate 203 to move to the silicon steel sheet inside the support base 1, and the limiting frame 204 inside the sliding plate 203 limits the silicon steel sheet.

[0038] In one embodiment, for the above-mentioned synchronous driving mechanism 3, the synchronous driving mechanism 3 includes a motor 301, the motor 301 is fixedly connected to one side of the support base 1, the output shaft of the motor 301 is fixedly connected with a spline column 302, the surface of the spline column 302 is spline-connected with two idler wheels 303, and the idler wheels 303 are rotatably connected inside the sliding plate 203.

[0039] The motor 301 drives the spline column 302 to rotate, so that the spline column 302 drives the two idler wheels 303 to rotate, and the idler wheels 303 are driven to move synchronously when the sliding plate 203 moves, and the idler wheels 303 slide on the surface of the spline column 302.

[0040] In one embodiment, for the above-mentioned synchronous lifting mechanism 4, the synchronous lifting mechanism 4 comprises a gear 401 rotatably connected inside the sliding plate 203, one side of the gear 401 engages with the idler wheel 303, and the other side of the gear 401 engages with a rack 402 slidably connected inside the sliding plate 203, and the rack 402 is fixedly connected with the limiting frame 204.

[0041] The idler wheel 303 drives the gear 401 to rotate inside the sliding plate 203, the gear 401 drives the rack 402 to lift inside the sliding plate 203, the rack 402 drives the limiting frame 204 to slide inside the sliding plate 203, the height of the limiting frame 204 is adjusted to adapt to the height of the core stack.

[0042] In one embodiment, for the above-mentioned lifting mechanism 5, the lifting mechanism 5 comprises two lifting frames 501 slidably connected to the surface of the support base 1, two rollers 502 rotatably connected inside the two lifting frames 501 respectively, a conveyor belt 503 drivingly connected to the surfaces of the two rollers 502, a guide frame 504 fixedly connected between the two lifting frames 501, a plurality of guide wheels 505 linearly arranged and rotatably connected inside the guide frame 504, a driving plate 506 fixedly connected to the lifting end of the two lifting frames 501, a mounting seat 507 fixedly connected to the bottom of the support base 1, a cylinder 508 fixedly installed on the surface of the mounting seat 507, and the output shaft of the cylinder 508 is fixedly connected to the surface of the driving plate 506.

[0043] When the core needs to be taken out, the rack 402 drives the limiting frame 204 to the lowest point, and then the cylinder 508 is started to retract, so that the output shaft of the cylinder 508 drives the driving plate 506 to move upwards, the driving plate 506 drives the lifting frame 501 to separate from the surface of the support base 1, the lifting frame 501 lifts the core, the bottom of the core is above the surface of the limiting frame 204, the core is moved, the conveyor belt 503 and the roller 502 are driven to rotate, the core is moved out, and the plurality of guide wheels 505 are rotated to support the conveyor belt 503, so that the core is more conveniently moved out, and the processing efficiency is improved.

[0044] By the above technical scheme, 1, the motor 201 drives the bidirectional screw 202 to rotate, the bidirectional screw 202 drives the sliding plate 203 to move to a position suitable for the size of the iron core, when the iron core laminations are carried out, the motor 302 drives the spline column 302 to rotate, the spline column 302 drives the two idlers 303 to rotate, the idlers 303 drive the gear 401 to rotate inside the sliding plate 203, the gear 401 drives the rack 402 to ascend and descend inside the sliding plate 203, the rack 402 drives the limiting frame 204 to slide inside the sliding plate 203, the height of the limiting frame 204 is adjusted, the height position of the limiting frame 204 is adjusted according to the real-time lamination height, the limiting surface is always kept flush with the current lamination layer, the redundant action of lifting and crossing the fixed limiting position in the existing process is completely eliminated, the dynamic conformal limiting mechanism not only improves the lamination efficiency, but also avoids the edge deformation and coating damage of the silicon steel sheet caused by the too long lifting path, and is especially suitable for the lamination scene of large-size iron cores.

[0045] 2, in the iron core taking-out operation, the rack 402 drives the limiting frame 204 to descend to zero position, then the cylinder 508 starts the retraction program, the output shaft of the cylinder 508 drives the driving plate 506 to vertically move upward, forces the lifting frame 501 to separate from the constraint plane of the supporting base 1, lifts the whole iron core, and makes the bottom of the iron core higher than the upper surface of the limiting frame 204, when the iron core is moved out, the gravity of the iron core triggers the low-resistance conveying system composed of the conveying belt 503 and the plurality of rollers 502, through the composite support of the guide wheel 505, the iron core is smoothly slid along the preset track, the moving-out efficiency is improved, and the risk of misplacement of the iron core lamination in the transfer process is avoided.

[0046] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The embodiments are selected and described in the specification in order to better explain the principles and practical application of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. An electrical transformer assembly forming apparatus comprising a support chassis (1), characterised in that, The support chassis (1) is internally provided with a height limiting mechanism (2), the bottom of the support chassis (1) is provided with a synchronous driving mechanism (3), the driving end of the synchronous driving mechanism (3) is provided with a synchronous lifting mechanism (4), the lifting end of the synchronous lifting mechanism (4) is connected with the limiting end of the height limiting mechanism (2), and the support chassis (1) is internally provided with a lifting mechanism (5). The core is limited by the limiting end of the height limiting mechanism (2), and when the core is laminated, the lifting end of the synchronous lifting mechanism (4) is lifted by the driving end of the synchronous driving mechanism (3), so that the limiting end of the height limiting mechanism (2) is lifted according to the height of the core lamination.

2. The power transformer assembly forming apparatus of claim 1, wherein, The height limiting mechanism (2) comprises a motor (201), the motor (201) is fixedly connected to one side of the support chassis (1), the output shaft of the motor (201) is fixedly connected with a bidirectional screw rod (202), the surface of the bidirectional screw rod (202) is threadedly connected with a sliding plate (203), the sliding plate (203) is internally and slidably connected with a limiting frame (204), and the sliding plate (203) is slidably connected in the support chassis (1).

3. A power transformer assembly forming apparatus according to claim 2, wherein, The synchronous driving mechanism (3) comprises a motor (301), the motor (301) is fixedly connected to one side of the support chassis (1), the output shaft of the motor (301) is fixedly connected with a spline column (302), the surface of the spline column (302) is spline-connected with two idler wheels (303), and the idler wheels (303) are rotatably connected in the sliding plate (203).

4. The power transformer assembly forming apparatus of claim 3, wherein, The synchronous lifting mechanism (4) comprises a gear (401), the gear (401) is rotatably connected in the sliding plate (203), one side of the gear (401) is engaged with the idler wheel (303), the other side of the gear (401) is engaged with a rack (402), the rack (402) is slidably connected in the sliding plate (203), and the rack (402) is fixedly connected with the limiting frame (204).

5. The apparatus according to claim 1, wherein The lifting mechanism (5) comprises lifting frames (501), the lifting frames (501) are two groups, the lifting frames (501) are slidably connected to the surface of the support chassis (1), two groups of the lifting frames (501) are rotatably connected with two rolling shafts (502) respectively, and the surfaces of the two rolling shafts (502) are drivingly connected with a conveyor belt (503).

6. A power transformer assembly forming apparatus according to claim 5, wherein, A guide frame (504) is fixedly connected between the two groups of lifting frames (501), and a plurality of guide wheels (505) in linear array are rotatably connected in the guide frame (504).

7. The power transformer assembly forming apparatus of claim 5, wherein, The lifting ends of the two groups of lifting frames (501) are fixedly connected with driving plates (506), the bottom of the support chassis (1) is fixedly connected with a mounting seat (507), the surface of the mounting seat (507) is fixedly installed with an air cylinder (508), and the output shaft of the air cylinder (508) is fixedly connected with the surface of the driving plate (506).

Images