Novel waxy corn blanching machine

Abstract

The utility model relates to the technical field of blanching machines, in particular to a novel waxy corn blanching machine which comprises a blanching machine body, the blanching machine body is formed by welding profile steel, a blanching machine steel frame is installed on the blanching machine body, and a blanching machine water tank welded by steel plates is installed on the blanching machine steel frame. The blanching machine water tank is provided with a first conveyor rail in a welded mode. According to the waxy corn blanching machine, continuous and stable blanching production can be achieved, the front end of the blanching machine is connected with the bubble cleaning machine through the conveying belt, the rear end of the blanching machine is connected with the draining conveying belt, continuous and stable production can be achieved, the yield is increased, the production efficiency is improved, production staff are saved, and the economic benefits of enterprises are improved; the water in the blanching machine is circulated by the circulating water pump, so that the water temperature in the blanching pool is consistent up and down and front and back, the waxy corn cobs are conveyed by the conveying belt, so that the blanching time of the waxy corn cobs is consistent, and the water level is constant due to the water level overflow pipe.

Description

Technical Field

[0001] This utility model relates to the field of blanching machine technology, specifically to a novel glutinous corn blanching machine. Background Technology

[0002] In the production and processing of glutinous corn, vacuum-packed glutinous corn accounts for a large proportion. The shelf life of vacuum-packed glutinous corn is a crucial indicator. To ensure a good shelf life, it is essential to: 1) select glutinous corn cobs with suitable maturity; 2) manage the blanching process effectively; and 3) maintain the vacuum level. The production speed and temperature stability of the blanching water are critical factors. Glutinous corn cobs, due to their density, float in the water, leading to uneven blanching and affecting the quality. The conveyor bearings must be kept away from the blanching water to prevent contamination and off-flavors. However, current glutinous corn blanching machines lack automatic temperature control, making precise and stable temperature regulation impossible. A new type of glutinous corn blanching machine is needed to solve this problem. Utility Model Content

[0003] The purpose of this invention is to provide a novel glutinous corn blanching machine to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A novel glutinous corn blanching machine, comprising a blanching machine body welded from structural steel, a blanching machine steel frame mounted on the blanching machine body, a blanching machine water tank welded from steel plates mounted on the blanching machine steel frame, a first conveyor track welded to the blanching machine water tank, and the first conveyor bearing mounted on the blanching machine steel frame with screws, the first conveyor track being positioned on the first conveyor, a first conveyor belt passive roller mounted on the blanching machine steel frame, a second conveyor mounted on the blanching machine steel frame, the blanching machine steel frame being mounted at the output end of the blanching machine drive, and a drive reducer and a drive motor respectively mounted at the output end of the blanching machine drive, a main drive gear mounted on the output shaft of the drive reducer, a drive chain mounted on the main drive gear, and an insulation plate mounted on the main drive gear.

[0005] As a preferred technical solution of this utility model, a water supply pipe, a sewage outlet, and a drain pipe of the rinsing machine are sequentially installed on the steel frame and water tank of the rinsing machine. The water supply pipe of the rinsing machine is connected to a circulating water pump. A steam distribution pipe is installed on the water tank of the rinsing machine. A steam supply pipe of the rinsing machine is installed on the steam distribution pipe. A matching steam solenoid valve is installed on the steam supply pipe of the rinsing machine.

[0006] As a preferred embodiment of this utility model, the steam distribution pipe is connected to the exhaust pipe of the scalding machine, and a temperature sensor capable of measuring temperature is installed inside the steel frame of the scalding machine.

[0007] As a preferred technical solution of this utility model, a first conveyor drive shaft is provided in the middle of the first conveyor bearing, and a first conveyor drive wheel is installed on the first conveyor drive shaft. A first conveyor chain and a first conveyor mesh adapted thereto are sleeved on the first conveyor drive wheel. A conveyor belt baffle is fixedly installed on the steel frame of the hot water machine, and a first conveyor track is installed on one side of the conveyor belt baffle. A second conveyor track is installed on the opposite side of the first conveyor track.

[0008] As a preferred embodiment of this utility model, a passive roller bearing is installed on the first conveyor belt passive roller, a passive roller shaft is connected in the middle of the passive roller bearing, and the passive roller shaft is installed on the passive roller gear.

[0009] As a preferred embodiment of this utility model, a second conveyor chain track is installed on the second conveyor and welded to the steel frame of the blanching machine. A plate pusher is installed on the second conveyor chain track. The two ends of the second conveyor chain track are respectively sleeved on the second conveyor drive gear and the second conveyor driven roller gear and are symmetrically distributed. The second conveyor drive gear and the second conveyor driven roller gear are respectively connected through the second conveyor drive shaft and the second conveyor driven roller shaft. The two ends of the second conveyor drive shaft and the second conveyor driven roller shaft are respectively rotatably connected through the second conveyor bearing and the second conveyor driven roller bearing. A second conveyor conveying drive gear is fixedly installed on one side of the second conveyor drive shaft, and the second conveyor conveying drive gear is connected to the main drive gear on the drive reducer through a V-belt drive.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] (1) This utility model is a new type of glutinous corn blanching machine. The blanching machine set in this device can continuously and stably produce blanching. The front end is connected to the bubble washing machine through a conveyor belt, and the rear end is connected to the drying conveyor belt, so that it can continuously and stably produce, expand the output, improve the production efficiency, save production staff, and improve the economic benefits of the enterprise. The glutinous corn blanching machine set up adopts automatic temperature control, so that the temperature is accurate and stable. The water in the blanching machine is circulated by a circulating water pump, so that the water temperature in the blanching tank is consistent from top to bottom and from front to back. Because the glutinous corn sticks are transported by the conveyor belt, the blanching time of the glutinous corn sticks is consistent. Because there is a water level overflow pipe, the water level is constant. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a structural schematic diagram of a novel glutinous corn blanching machine according to an embodiment of the present utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the second conveyor of a novel glutinous corn blanching machine according to an embodiment of the present utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the first conveyor of a novel glutinous corn blanching machine according to an embodiment of the present utility model.

[0016] Figure label:

[0017] 1. Blanching machine drive unit 1; 101. Drive reducer 101; 102. Main drive gear 102; 103. Drive motor 103; 2. First conveyor 2; 201. First conveyor 2 drive shaft; 202. First conveyor 2 drive wheel; 203. First conveyor 2 chain; 204. First conveyor 2 mesh plate; 205. First conveyor 2 bearing; 206. Conveyor belt baffle 206; 207. First conveyor 2 track; 3. Blanching machine body 3; 301. Blanching machine steel frame 301; 302. Insulation board 302; 303. Blanching machine water tank 303; 304. Blanching machine water supply pipe 304; 305. Blanching machine air supply pipe 305; 306. Blanching machine drain outlet 306; 307. Blanching machine drain pipe 307; 308. Blanching machine exhaust pipe 308; 309. Steam Distribution pipe 309; 3010, circulating water pump 3010; 3011, steam solenoid valve 3011; 3012, temperature sensor 3012; 4, first conveyor belt passive roller 4; 401, passive roller shaft 402 bearing 401; 402, passive roller shaft 402; 403, passive roller gear 403; 5, second conveyor 5; 501, second conveyor 5 conveyor drive gear; 502, second conveyor 5 bearing; 503, second conveyor 5 drive shaft; 504, second conveyor 5 drive gear; 505, plate mesh pusher plate 505; 506, second conveyor 5 chain track; 507, second conveyor 5 passive roller gear 403; 508, second conveyor 5 passive roller shaft 402 bearing 401; 509, second conveyor 5 passive roller shaft 402; 5010, second conveyor 5 track. Detailed Implementation

[0018] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0019] Example 1

[0020] refer to Figures 2 to 3 Embodiment 1 describes a rinsing machine body 3, which is welded from structural steel. A steel frame 301 is mounted on the body 3. A water tank 303, welded from steel plates, is mounted on the steel frame 301. A first conveyor 2 track is welded onto the water tank 303, and the bearing of the first conveyor 2 is screwed onto the steel frame 301. The first conveyor 2 track is positioned on the first conveyor 2. A first conveyor belt passive roller 4 is mounted on the steel frame 301. A second conveyor 5 is also mounted on the steel frame 301. The steel frame 301 is installed at the output of the rinsing machine drive 1. At the output end of the blanching machine drive 1, a drive reducer 101 and a drive motor 103 are respectively installed. A main drive gear 102 is installed on the output shaft of the drive reducer 101. A drive chain and a heat insulation plate 302 are installed on the main drive gear 102. A first conveyor 2 drive shaft is provided in the middle of the bearing of the first conveyor 2. A first conveyor 2 drive wheel is installed on the first conveyor 2 drive shaft. A first conveyor 2 chain and a matching first conveyor 2 mesh are sleeved on the first conveyor 2 drive wheel. A conveyor belt baffle 206 is fixedly installed on the steel frame 301 of the blanching machine. A first conveyor 2 track is installed on one side, and a second conveyor 5 track is installed on the opposite side. A passive roller shaft 402 bearing 401 is installed on the passive roller 402 bearing 401. A passive roller shaft 402 is connected in the middle of the passive roller shaft 402 bearing 401, and the passive roller shaft 402 is installed on the passive roller gear 403. A second conveyor 5 chain track is installed on the second conveyor 5 and welded to the steel frame 301 of the blanching machine. A mesh pusher 505 is installed on the second conveyor 5 chain track. The two ends of the second conveyor 5 chain track are respectively sleeved on the second conveyor 5 drive gear and the second conveyor 5 passive roller gear. The second conveyor 5 drive gear and the second conveyor 5 driven roller gear 403 are symmetrically distributed on the wheel 403. The middle of the second conveyor 5 drive gear and the second conveyor 5 driven roller shaft 402 are respectively connected through the second conveyor 5 drive shaft and the second conveyor 5 driven roller shaft 402. The two ends of the second conveyor 5 drive shaft and the second conveyor 5 driven roller shaft 402 are respectively rotatably connected through the second conveyor 5 bearing and the second conveyor 5 driven roller shaft 402 bearing 401. The second conveyor 5 conveying drive gear is fixedly installed on one side of the second conveyor 5 drive shaft, and the second conveyor 5 conveying drive gear is connected to the main drive gear 102 on the drive reducer 101 through V-belt transmission.

[0021] In this embodiment, the glutinous corn sticks are positioned between two conveyor belts, allowing them to be fully immersed in hot water for blanching. This ensures that the glutinous corn sticks are in complete and thorough contact with the blanching water, and the circulating water pump 3010 ensures that the blanching water is fully circulated.

[0022] Example 2

[0023] refer to Figure 1 Example 2 is a further description of Example 1. It includes a water supply pipe 304, a drain outlet 306, and a drain pipe 307 of the rinsing machine, which are installed sequentially at the steel frame 301 and the water tank 303 of the rinsing machine. The water supply pipe 304 is connected to the circulating water pump 3010. A steam distribution pipe 309 is installed on the water tank 303 of the rinsing machine. A steam supply pipe 305 is installed on the steam distribution pipe 309. A matching steam solenoid valve 3011 is installed on the steam supply pipe 305. The steam distribution pipe 309 is connected to the exhaust pipe 308 of the rinsing machine. A temperature sensor 3012 for measuring temperature is installed inside the steel frame 301 of the rinsing machine.

[0024] In this embodiment, the glutinous corn blanching machine is equipped with automatic temperature control, which makes the temperature precise and stable. The water in the blanching machine is circulated by a 3010 circulating water pump, so that the water temperature in the blanching tank is consistent throughout and throughout.

[0025] In practical applications, during the blanching process, water is first added to the blanching tank, and the steam supply valve is opened. When the water temperature rises to the blanching temperature, the temperature is automatically adjusted by the temperature measuring and steam supply solenoid valves. The feeding conveyor is then started to supply material to the blanching machine. The two conveyors of the blanching machine are then activated, allowing the glutinous corn cobs to fall onto the inlet end of the first conveyor belt. The corn cobs then move forward between the two conveyor belts, ensuring they are fully immersed in the hot water for blanching. This allows for complete and thorough contact between the corn cobs and the blanching water. A circulating water pump 3010 ensures the blanching water is fully circulated, achieving the desired blanching effect. As the corn cobs move forward with the conveyor belt to the outlet of the blanching machine, the first conveyor belt and the corn cobs gradually rise above the water surface, causing the corn cobs to detach from the blanching tank and be rinsed with water. As the conveyor belt continues forward, the corn cobs reach the end of the conveyor belt and slide onto another conveyor for transport to the next stage.

[0026] The new blanching machine uses automatic temperature control to ensure precise and stable blanching water temperature. A water pump circulation system ensures a large flow of blanching water and stable temperature, resulting in high-quality blanching of glutinous corn cobs. A conveyor system ensures consistent blanching time and a stable feed quantity. The blanching tank is insulated with 302 heat-insulating board, maintaining the water temperature for a long time. An overflow outlet ensures stable water level. An extended steam distribution pipe inside the tank ensures even temperature rise. The conveyor bearings are placed on the outside of the tank to prevent lubricant contamination of the blanching water. A drain outlet at the bottom of the blanching tank facilitates easy cleaning and drainage.

[0027] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A novel glutinous corn blanching machine, characterized in that, The machine includes a scalding machine body (3), which is welded from steel profiles. A scalding machine steel frame (301) is installed on the scalding machine body (3). A scalding machine water tank (303) welded from steel plates is installed on the scalding machine steel frame (301). A first conveyor (2) track is welded onto the scalding machine water tank (303), and the bearing of the first conveyor (2) is screwed onto the scalding machine steel frame (301). The first conveyor (2) track is located on the first conveyor (2). (301) is equipped with a first conveyor belt passive roller (4), and a second conveyor (5) is installed on the steel frame (301) of the bleaching machine. The steel frame (301) of the bleaching machine is installed at the output end of the bleaching machine drive (1), and a drive reducer (101) and a drive motor (103) are respectively installed at the output end of the bleaching machine drive (1). A main drive gear (102) is installed on the output shaft of the drive reducer (101), and a drive chain and a heat preservation plate (302) are installed on the main drive gear (102).

2. The novel glutinous corn blanching machine according to claim 1, characterized in that, The steel frame (301) and water tank (303) of the bleaching machine are sequentially equipped with a water supply pipe (304), a drain outlet (306) and a drain pipe (307). The water supply pipe (304) is connected to a circulating water pump (3010). A steam distribution pipe (309) is installed on the water tank (303). A steam supply pipe (305) is installed on the steam distribution pipe (309). A matching steam solenoid valve (3011) is installed on the steam supply pipe (305).

3. The novel glutinous corn blanching machine according to claim 2, characterized in that, The steam distribution pipe (309) is connected to the exhaust pipe (308) of the scalding machine, and a temperature sensor (3012) for measuring temperature is installed inside the steel frame (301) of the scalding machine.

4. A novel glutinous corn blanching machine according to claim 1, characterized in that, The first conveyor (2) bearing is provided with a first conveyor (2) drive shaft in the middle, and a first conveyor (2) drive wheel is installed on the first conveyor (2) drive shaft. A first conveyor (2) chain and a first conveyor (2) plate mesh adapted to it are sleeved on the first conveyor (2) drive wheel. A conveyor belt baffle (206) is fixedly installed on the steel frame (301) of the hot water machine, and a first conveyor (2) track is installed on one side of the conveyor belt baffle (206). A second conveyor (5) track is installed on the opposite side of the first conveyor (2) track.

5. A novel glutinous corn blanching machine according to claim 1, characterized in that, The first conveyor belt passive roller (4) is equipped with a passive roller shaft (402) bearing (401), the passive roller shaft (402) is connected in the middle of the passive roller shaft (402) bearing (401), and the passive roller shaft (402) is mounted on the passive roller gear (403).

6. A novel glutinous corn blanching machine according to claim 1, characterized in that, The second conveyor (5) is equipped with a chain track and welded to the steel frame (301) of the hot water machine. A mesh pusher plate (505) is installed on the chain track of the second conveyor (5). The two ends of the chain track of the second conveyor (5) are respectively sleeved on the drive gear of the second conveyor (5) and the driven roller gear (403) of the second conveyor (5) and are symmetrically distributed. The drive gear of the second conveyor (5) and the driven roller gear (403) of the second conveyor (5) are respectively connected by the drive shaft of the second conveyor (5) and The passive roller shaft (402) of the second conveyor (5) is connected through, and the two ends of the drive shaft of the second conveyor (5) and the passive roller shaft (402) of the second conveyor (5) are rotatably connected by the bearing of the second conveyor (5) and the bearing (401) of the passive roller shaft (402) of the second conveyor (5). The drive shaft of the second conveyor (5) is fixedly installed on one side, and the drive gear of the second conveyor (5) is connected to the main drive gear (102) on the drive reducer (101) through a V-belt drive.

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