Split type energy-saving rectifying tower
By adopting a split design and utilizing heat recycling, the problems of cumbersome disassembly and assembly of distillation columns and heat waste are solved, achieving efficient heat utilization and economic and environmentally friendly distillation processes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-04-14
AI Technical Summary
Existing distillation columns are cumbersome and time-consuming to disassemble and maintain, and have low heat utilization efficiency, resulting in high energy consumption and serious waste.
A split-type energy-saving distillation column was designed. It can be disassembled separately through a fixed plate and sleeve structure with threaded connection, which facilitates the replacement of packing. Combined with a heat recycling system, it can improve thermal efficiency and environmental protection.
It reduces maintenance time, improves heat recycling rate, reduces energy consumption, enhances the economy and environmental friendliness of the distillation process, and improves separation effect and purity.
Smart Images
Figure CN224113315U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of distillation column technology, specifically a split-type energy-saving distillation column. Background Technology
[0002] Distillation is a unit operation process that separates components in a mixture by utilizing their different volatility. In a distillation column, the mixture is heated to partial vaporization, and the resulting vapor rises and undergoes mass and heat transfer with the liquid refluxed from the top of the column on the trays or packing. This process enriches the more volatile components in the vapor and the less volatile components in the liquid. Through multiple partial vaporizations and partial condensations, the mixture is finally separated with high purity.
[0003] A distillation column is a tower-type gas-liquid contact device used for distillation. The components in a mixture have different volatility and different vapor pressures at the same temperature. Based on this characteristic, the lighter components in the liquid phase can enter the gas phase, and the heavier components in the gas phase can enter the liquid phase, thus separating the mixture. Packed distillation columns need to be inspected and the packing replaced regularly during use.
[0004] Existing distillation columns are cumbersome and time-consuming to disassemble, clean, replace packing materials, or inspect and replace. Therefore, a split-type energy-saving distillation column is proposed to address these issues. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A split-type energy-saving distillation column of this utility model includes a workbench; a first sleeve is fixedly connected to the top of the workbench; a second sleeve is fixedly connected to the top of the first sleeve; a third sleeve is fixedly connected to the top of the second sleeve; a pair of fixing plates are fixedly connected to the middle of the first sleeve and the second sleeve; a pair of fixing plates are fixedly connected to the middle of the second sleeve and the third sleeve; screws are threaded to the top of the fixing plates; a first pipe is fixedly connected to the side wall of the third sleeve; a second pipe is fixedly connected to the side wall of the second sleeve; a third pipe is fixedly connected to the side wall of the first sleeve; the first pipe and the second pipe are correspondingly arranged; the second pipe and the third pipe are correspondingly arranged. Through the above structure, it is possible to more directly and conveniently fill or clean specific parts, reduce large-scale disassembly of the column body, reduce maintenance time, increase the recycling of heat, reduce energy consumption, improve the thermal efficiency of the entire distillation system, reduce heat waste, and make full use of heat, thus helping to improve the economy and environmental protection of the distillation process.
[0007] Preferably, a container is fixedly connected to the side wall of the second sleeve; multiple sets of heating rods are fixedly connected to the middle of the second sleeve and the container; a water pump is fixedly connected to the side wall of the container; a water inlet is fixedly connected to the side wall of the third sleeve; a water outlet is fixedly connected to the side wall of the water pump; the water inlet and the water outlet are connected to the inside of the container; the liquid in the container circulates on the side wall of the second sleeve column, so that the heat is transferred more evenly in the column, providing a stable temperature environment for the distillation process, which is conducive to more complete heat transfer in the second sleeve, thereby improving the separation effect of the distillation column and increasing the purity of the distillation.
[0008] Preferably, a clamping plate is fixedly connected to the bottom end of the first pipe; a groove is fixedly connected to the top end of the second pipe; a clamping plate is fixedly connected to the bottom end of the second pipe; a groove is fixedly connected to the top end of the third pipe; the conveying groove is correspondingly set with the clamping plate; the first pipe and the second pipe are combined by the cooperation of the groove and the clamping plate, ensuring good sealing at the connection between the first pipe and the second pipe, and also facilitating the disassembly and connection of the first pipe and the second pipe, and efficient installation by aligning the groove and the clamping plate.
[0009] Preferably, a first sealing gasket is fixedly connected to the bottom end of the fixed plate; the first sealing gasket is disposed in the middle of the fixed plate; during operation, when a pair of fixed plates are combined, the first sealing gasket can further seal the middle of the fixed plate. Through the good sealing of the first sealing gasket, the sealing of the first sleeve and the second sleeve during distillation can be reduced, leakage during distillation can be reduced, and a stable gas-liquid balance can be maintained.
[0010] Preferably, the second pipe sidewall is fixed with an insulation layer; the insulation layer is correspondingly arranged with the second pipe; the insulation layer can effectively prevent heat from dissipating to the surroundings through the inner wall of the first pipe, so that the heat in the first pipe can be retained, reducing heat loss and improving the energy utilization efficiency of the heat flow into the first sleeve.
[0011] Preferably, multiple sets of cleaning rings are fixed to the top of the fixing plate; the cleaning rings are located in the middle of the fixing plate; the cleaning rings are arranged correspondingly to the screws; when the contaminants on the surface of the screws are cleaned by the cleaning rings, the contaminants on the surface of the screws can be reduced from entering the interior of the fixing plate, which would cause abnormal noises and jamming during screw disassembly, and keep the surface of the screws clean.
[0012] The advantages of this utility model are:
[0013] 1. The present invention discloses a split-type energy-saving distillation column, which connects the first sleeve and the second sleeve through multiple sets of screws in the middle of the fixing plate. When the packing inside the distillation column needs to be replaced due to blockage or cleaning, each layer of the distillation column can be disassembled separately by means of screws connected to the screws of the fixing plate. This allows for more direct and convenient packing or cleaning of specific parts, reducing large-scale disassembly of the column body and reducing maintenance time. The first pipe transports the high-temperature heat inside the third sleeve to the inside of the first sleeve, increasing the heat recycling, reducing the heating load of the first sleeve, reducing energy consumption, improving the thermal efficiency of the entire distillation system, reducing heat waste, and making full use of heat, which helps to improve the economy and environmental protection of the distillation process.
[0014] 2. The split-type energy-saving distillation column of this utility model circulates the liquid in the container through the side wall of the second sleeve column, so that the heat is transferred more evenly in the column, providing a stable temperature environment for the distillation process. This is conducive to more complete heat transfer in the second sleeve, thereby improving the separation effect of the distillation column and increasing the purity of the distillation. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the main body of the distillation column of this utility model;
[0017] Figure 2 This is a schematic diagram of the water pump in this utility model;
[0018] Figure 3 This is a schematic diagram of the connecting groove in this utility model;
[0019] Figure 4 This is a schematic diagram of the cleaning ring in this utility model;
[0020] Figure 5 This is a schematic diagram of the sealing gasket structure in this utility model.
[0021] In the diagram: 1. Workbench; 11. First sleeve; 12. Second sleeve; 13. Third sleeve; 14. First pipe; 15. Second pipe; 16. Third pipe; 17. Fixing plate; 18. Screw; 2. Container; 21. Inlet; 22. Outlet; 23. Water pump; 24. Heating rod; 3. Groove; 31. Clamping plate; 4. First sealing gasket; 5. Insulation layer; 6. Cleaning ring. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0023] Specific implementation examples are given below.
[0024] like Figures 1 to 5As shown in the embodiment of this utility model, a split-type energy-saving distillation column includes a workbench 1; a first sleeve 11 is fixedly connected to the top of the workbench 1; a second sleeve 12 is fixedly connected to the top of the first sleeve 11; a third sleeve 13 is fixedly connected to the top of the second sleeve 12; a pair of fixing plates 17 are fixedly connected to the middle of the first sleeve 11 and the second sleeve 12; a pair of fixing plates 17 are fixedly connected to the middle of the second sleeve 12 and the third sleeve 13; a screw 18 is threadedly connected to the top of the fixing plate 17; a first pipe 14 is fixedly connected to the side wall of the third sleeve 13; a second pipe 15 is fixedly connected to the side wall of the second sleeve 12; a first pipe 14 is fixedly connected to the side wall of the first sleeve 11; a second pipe 15 is fixedly connected to the side wall of the first sleeve 11; a third pipe 15 is fixedly connected to the side wall of the second sleeve 12; a fourth pipe 15 is fixedly connected to the side wall of the third sleeve 13; a fifth pipe 15 is fixedly connected to the side wall of the second sleeve 12; a sixth pipe 15 is fixedly connected to the side wall of the first sleeve 11; a seventh pipe 15 is fixedly connected to the side wall of the second sleeve 12; a fifth pipe 15 is fixedly connected to the side wall of the third sleeve 13; a seventh pipe 15 is fixedly connected to the side wall of the second sleeve 12; a fifth pipe 15 is fixedly connected to the side wall of the third sleeve 13; a sixth pipe 15 is fixedly connected to the side wall of the second sleeve 12; a seventh pipe 15 is fixedly connected to the side wall of the second sleeve 12; a seventh pipe 15 is fixedly connected to the side wall of the second sleeve 12; a seventh pipe 15 is fixed There is a third pipe 16; the first pipe 14 and the second pipe 15 are correspondingly arranged; the second pipe 15 and the third pipe 16 are correspondingly arranged; during operation, the high temperature of the distillation inside the third sleeve 13 can flow into the first pipe 14, flow into the second pipe 15 and the third pipe 16, and return to the first sleeve 11. The screws 18 at the bottom of the third sleeve 13 are rotated and threaded onto the fixing plate 17. Removing these screws allows the third sleeve 13 to be removed. Similarly, rotating the screws 18 at the bottom of the second sleeve 12 removes the screws 18, allowing the second sleeve 12 to be removed. 2. Remove the first sleeve 11 from the top and fill or clean the inside of the first sleeve 11. After cleaning, place the second sleeve 12 on top of the first sleeve 11 and install the removed screws 18. Align the second pipe 15 on the side wall of the second sleeve 12 with the top of the third pipe 16 to install the second sleeve 12 on top of the first sleeve 11. After the second sleeve 12 is installed on top of the first sleeve 11, place the third sleeve 13 on top of the second sleeve 12 and fix it with multiple sets of screws 18 to fix the third sleeve 13 on top of the fixing plate 17. Connect the first sleeve 11 and the second sleeve 16 with multiple sets of screws 18 in the middle of the fixing plate 17. The second sleeve 12 is used for packing inside the distillation column. When it needs to be replaced due to blockage or cleaning, each layer of the distillation column can be disassembled separately by screws 18 and screws 18 connected to the fixing plate 17. This allows for more direct and convenient disassembly, enabling specific parts to be packed or cleaned, reducing large-scale disassembly of the column body and reducing maintenance time. The first pipe 14 transfers the high-temperature heat inside the third sleeve 13 to the inside of the first sleeve 11, increasing the recycling of heat, reducing the heating load of the first sleeve 11, reducing energy consumption, improving the thermal efficiency of the entire distillation system, reducing heat waste, and making full use of heat, which helps to improve the economy and environmental protection of the distillation process.
[0025] like Figures 1 to 2As shown, a container 2 is fixedly connected to the side wall of the second sleeve 12; multiple sets of heating rods 24 are fixedly connected to the middle of the second sleeve 12 and the container 2; a water pump 23 is fixedly connected to the side wall of the container 2; an inlet 21 is fixedly connected to the side wall of the third sleeve 13; an outlet 22 is fixedly connected to the side wall of the water pump 23; the inlet 21 and the outlet 22 are connected to the inside of the container 2; during operation, when distillation is carried out inside the second sleeve 12, liquid is injected into the container 2, and the heating rods 24 heat the liquid inside the container 2. After the liquid inside the container 2 is heated, the inlet 21 is activated to draw in the liquid inside the container 2 and discharge it from the middle of the outlet 22. The liquid discharged from the outlet 22 continues to flow into the container 2. Through the circulation of the liquid inside the container 2 along the side wall of the second sleeve 12 column, the heat is transferred more evenly in the column, providing a stable temperature environment for the distillation process. This is beneficial for the second sleeve 12 to carry out more sufficient heat transfer, thereby improving the separation effect of the distillation column and increasing the purity of the distillation.
[0026] like Figure 1 and Figure 3 As shown, a clamping plate 31 is fixedly connected to the bottom end of the first pipe 14; a groove 3 is fixedly connected to the top end of the second pipe 15; a clamping plate 31 is fixedly connected to the bottom end of the second pipe 15; a groove 3 is fixedly connected to the top end of the third pipe 16; the conveying groove 3 is correspondingly set with the clamping plate 31; during operation, when the first pipe 14 and the second pipe 15 are disassembled and assembled, the clamping plate 31 below the first pipe 14 can be embedded into the groove 3 at the top end of the second pipe 15, so that the third sleeve 13 and the second sleeve 12 are installed in the designated position during disassembly and assembly. Through the cooperation of the groove 3 and the clamping plate 31, the first pipe 14 and the second pipe 15 are combined to ensure good sealing at the connection between the first pipe 14 and the second pipe 15, and also facilitate the disassembly and connection of the first pipe 14 and the second pipe 15, and efficient installation by aligning the groove 3 and the clamping plate 31.
[0027] like Figure 5 As shown, a first sealing gasket 4 is fixedly connected to the bottom end of the fixed plate 17; the first sealing gasket 4 is disposed in the middle of the fixed plate 17; during operation, when a pair of fixed plates 17 are combined, the first sealing gasket 4 can further seal the middle of the fixed plate 17. Through the good sealing of the first sealing gasket 4, the sealing of the first sleeve 11 and the second sleeve 12 during distillation can be reduced, leakage during distillation can be reduced, and a stable gas-liquid balance can be maintained.
[0028] like Figure 3As shown, a heat insulation layer 5 is fixed to the side wall of the second pipe 15; the heat insulation layer 5 is correspondingly arranged with the second pipe 15; during operation, the higher temperature inside the third sleeve 13 flows into the first pipe 14, and the high temperature gas is cooled during the flow into the first pipe 14. The heat insulation layer 5 can protect the airflow inside the first pipe 14. The heat insulation layer 5 can effectively prevent heat from dissipating to the surroundings through the inner wall of the first pipe 14, so that the heat inside the first pipe 14 can be retained, reducing heat loss and improving the energy utilization efficiency of the heat flow inside the first pipe 14 flowing into the first sleeve 11.
[0029] like Figure 4 As shown, multiple sets of cleaning rings 6 are fixed to the top of the fixing plate 17; the cleaning rings 6 are located in the middle of the fixing plate 17; the cleaning rings 6 are correspondingly arranged with the screws 18; during operation, when the multiple sets of screws 18 are rotated, the sidewalls of the screws 18 contact the cleaning rings 6, cleaning the contaminants on the surface of the screws 18. When the contaminants on the surface of the screws 18 are cleaned by the cleaning rings 6, it can reduce the contaminants on the surface of the screws 18 from entering the interior of the fixing plate 17, which would cause the screws 18 to make abnormal noises when disassembling and cause rotation jamming problems, thus keeping the surface of the screws 18 clean.
[0030] Working principle: The high temperature of the distillation inside the third sleeve 13 flows into the first pipe 14, then into the second pipe 15 and the third pipe 16, and finally back into the first sleeve 11. The screws 18 at the bottom of the third sleeve 13 are threaded onto the fixing plate 17. Removing these screws allows the third sleeve 13 to be removed. Similarly, the screws 18 at the bottom of the second sleeve 12 are removed, allowing the second sleeve 12 to be removed. Remove the first sleeve 11 from the top and fill or clean the inside of the first sleeve 11. After cleaning, place the second sleeve 12 on top of the first sleeve 11 and install the removed screws 18. Align the second pipe 15 on the side wall of the second sleeve 12 with the top of the third pipe 16 to install the second sleeve 12 on top of the first sleeve 11. After the second sleeve 12 is installed on top of the first sleeve 11, place the third sleeve 13 on top of the second sleeve 12 and secure it with multiple sets of screws 18. The third sleeve 13 is fixed above the fixing plate 17. When the second sleeve 12 is distilling, liquid is injected into the container 2. The heating rod 24 heats the liquid inside the container 2. After the liquid inside the container 2 is heated, the inlet 21 is activated to draw in the liquid inside the container 2 and discharge it from the middle of the outlet 22. The liquid discharged from the outlet 22 continues to flow into the container 2. When the first pipe 14 and the second pipe 15 are disassembled and assembled, the clamping plate 31 below the first pipe 14 can be embedded into the groove 3 at the top of the second pipe 15, so that the third sleeve 13 and the second sleeve 12 are installed in the designated position during disassembly and assembly. When the pair of fixing plates 17 are combined, the first sealing gasket 4 can further seal the middle of the fixing plate 17. The high temperature inside the third sleeve 13 flows into the first pipe 14. The high temperature gas is cooled during the flow into the first pipe 14. The insulation layer 5 can protect the airflow inside the first pipe 14. When the multiple sets of screws 18 are rotated, the side wall of the screw 18 contacts the cleaning ring 6 to clean the contamination on the surface of the screw 18.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A split-type energy-saving distillation column, characterized in that: The system includes a workbench (1); a first sleeve (11) is fixedly connected to the top of the workbench (1); a second sleeve (12) is fixedly connected to the top of the first sleeve (11); a third sleeve (13) is fixedly connected to the top of the second sleeve (12); a pair of fixing plates (17) are fixedly connected to the middle of the first sleeve (11) and the second sleeve (12); a pair of fixing plates (17) are fixedly connected to the middle of the second sleeve (12) and the third sleeve (13); a screw (18) is threadedly connected to the top of the fixing plate (17); a first pipe (14) is fixedly connected to the side wall of the third sleeve (13); a second pipe (15) is fixedly connected to the side wall of the second sleeve (12); a third pipe (16) is fixedly connected to the side wall of the first sleeve (11); the first pipe (14) and the second pipe (15) are correspondingly arranged; the second pipe (15) and the third pipe (16) are correspondingly arranged.
2. The split-type energy-saving distillation column according to claim 1, characterized in that: The second sleeve (12) has a container (2) fixedly connected to its side wall; multiple heating rods (24) are fixedly connected to the middle of the second sleeve (12) and the container (2); a water pump (23) is fixedly connected to the side wall of the container (2); a water inlet (21) is fixedly connected to the side wall of the third sleeve (13); a water outlet (22) is fixedly connected to the side wall of the water pump (23); the water inlet (21) and the water outlet (22) are connected to the inside of the container (2).
3. A split-type energy-saving distillation column according to claim 2, characterized in that: The first pipe (14) is fixedly connected to a clamping plate (31) at its bottom end; the second pipe (15) is fixedly connected to a groove (3) at its top end; the second pipe (15) is fixedly connected to a clamping plate (31) at its bottom end; the third pipe (16) is fixedly connected to a groove (3) at its top end; the conveying groove (3) is set in correspondence with the clamping plate (31).
4. A split-type energy-saving distillation column according to claim 3, characterized in that: The bottom end of the fixing plate (17) is fixed with a first sealing gasket (4); the first sealing gasket (4) is located in the middle of the fixing plate (17).
5. A split-type energy-saving distillation column according to claim 4, characterized in that: The second pipe (15) has an insulation layer (5) fixed to its side wall; the insulation layer (5) is provided correspondingly to the second pipe (15).
6. A split-type energy-saving distillation column according to claim 5, characterized in that: Multiple sets of cleaning rings (6) are fixed to the top of the fixing plate (17); the cleaning rings (6) are located in the middle of the fixing plate (17); the cleaning rings (6) are correspondingly arranged with screws (18).