Dust removal equipment for kaolin ore iron removal workshop

By designing automated cleaning components and filter plate structures, the problem of dust accumulation on filter screens in the iron removal workshop of kaolin mines has been solved, achieving efficient dust removal and automated cleaning, extending equipment life, and improving production efficiency and product quality.

CN224113618UActive Publication Date: 2026-04-14WEIXIAN QINGTONG WAREHOUSING SERVICE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WEIXIAN QINGTONG WAREHOUSING SERVICE CO LTD
Filing Date
2025-02-21
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing dust removal equipment in the iron removal workshop of kaolin mines is prone to dust accumulation on the filter screen, which leads to equipment operation interruption, increases manual maintenance costs and labor intensity, and affects production efficiency.

Method used

A dust removal device was designed, comprising a support frame, a filter screen, a cleaning assembly, a filter plate, and an activated carbon plate. The cleaning assembly driven by a motor automatically cleans the filter screen, and the filter plate and activated carbon plate are used to improve the dust removal effect. Water mist is sprayed from nozzles to capture dust.

Benefits of technology

It enables automated cleaning of filters, reduces dust accumulation, improves workshop air quality, extends equipment life, increases production efficiency and product quality, and reduces maintenance frequency and manual labor intensity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224113618U_ABST
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Abstract

The utility model discloses dust removal equipment for a kaolin ore iron removal workshop, which relates to the field of dust removal equipment and comprises a support frame, a control panel is arranged at the top of one side of the support frame, an air inlet pipeline is inserted into the bottom of the other side of the support frame, and a filter screen is arranged at one end, close to the support frame, of the air inlet pipeline. A cleaning assembly matched with the supporting frame is arranged on one side of the filter screen, a plurality of spray heads matched with the supporting frame are evenly arranged on one side of the cleaning assembly, a filter plate and an activated carbon plate matched with the supporting frame are sequentially arranged at the tops of the spray heads, and a fan is arranged on one side of the activated carbon plate. An air outlet pipeline matched with the supporting frame is arranged on one side of the fan; and a drainage pipeline matched with the spray head is arranged at the bottom of one side of the supporting frame. Under the matching action of the filter screen, the cleaning assembly, the filter plate and the activated carbon plate, dust generated in the production process can be effectively removed, and the air quality of a workshop is remarkably improved.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal equipment, specifically to a dust removal device for an iron removal workshop in a kaolin mine. Background Technology

[0002] A kaolin iron removal workshop is a production area specifically designed to remove iron impurities from kaolin during the kaolin processing. Through processes such as magnetic separation, flotation, and acid washing, the iron removal workshop aims to improve the purity and whiteness of the kaolin to meet the high standards required by industries such as ceramics, papermaking, and coatings.

[0003] In the iron removal workshop of a kaolin mine, the iron removal process typically involves crushing, screening, magnetic separation, flotation, and other steps, which generate a large amount of dust. Without effective dust removal, the dust will not only pollute the workshop environment and affect the health and working conditions of employees, but also reduce the operating efficiency and lifespan of equipment.

[0004] During operation, existing dust removal equipment is prone to dust accumulation on the filter screen, requiring employees to clean it regularly. This not only increases the cost of manual maintenance and labor intensity, but may also lead to equipment interruption and affect production efficiency.

[0005] There are currently no effective solutions to the problems in the relevant technologies. Utility Model Content

[0006] In view of the problems in related technologies, this utility model proposes a dust removal device for a kaolin mine iron removal workshop to overcome the above-mentioned technical problems existing in the existing related technologies.

[0007] Therefore, the specific technical solution adopted by this utility model is as follows:

[0008] A dust removal device for a kaolin ore iron removal workshop includes a support frame. A control panel is installed on the top of one side of the support frame, and an air inlet duct is inserted through the bottom of the other side of the support frame. A filter screen is installed at one end of the air inlet duct near the support frame. A cleaning component that cooperates with the support frame is installed on one side of the filter screen. Several nozzles that cooperate with the support frame are evenly arranged on one side of the cleaning component. A filter plate and an activated carbon plate that cooperate with the support frame are sequentially installed on the top of the nozzles. A fan is installed on one side of the activated carbon plate, and an air outlet duct that cooperates with the support frame is installed on one side of the fan. A drainage duct that cooperates with the nozzles is installed at the bottom of one side of the support frame.

[0009] Furthermore, to facilitate the cleaning of the filter screen, the cleaning assembly includes a motor located inside the support frame. One end of the motor's output shaft is equipped with a rotating plate, and one end of the rotating plate is equipped with a limiting protrusion. Limiting plates are symmetrically arranged on the outer side of the limiting protrusion, and a cleaning rod is arranged on one side of the two sets of limiting plates. A limiting frame that cooperates with the cleaning rod is arranged on one side of the motor. Several cleaning brushes that cooperate with the filter screen are evenly arranged on one side of the cleaning rod. The rotating plate is L-shaped, and the limiting plates are semi-circular.

[0010] Furthermore, in order to improve the filtration effect, the filter plate includes several baffles evenly arranged inside the support frame, and the middle position of each baffle is arched. An auxiliary plate 1 is provided on the protruding side of the middle position of each baffle, and an auxiliary plate 2 is provided on the top of the other side of each baffle.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. With the combined action of the filter screen, cleaning components, filter plate, and activated carbon plate, this utility model can effectively remove dust generated during the production process, improve the automation level of filter screen cleaning, ensure the permeability of the filter screen, significantly improve the air quality in the workshop, protect the health and working environment of employees, reduce the wear and tear of dust on production equipment, extend the service life of production equipment, improve production efficiency and product quality, and ensure the smooth operation of the production process.

[0013] 2. Under the action of the filter plate, this utility model can significantly improve the dust removal effect, reduce dust accumulation, reduce maintenance frequency and labor intensity of manual cleaning. The optimized filter plate design can improve permeability and air volume, ensure continuous and efficient dust removal performance, extend the service life of the equipment, reduce equipment downtime, thereby improving production efficiency and overall operational benefits. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a dust removal device in a kaolin mine iron removal workshop according to an embodiment of the present utility model;

[0016] Figure 2 This is a cross-sectional view of a dust removal device in a kaolin mine iron removal workshop according to an embodiment of the present utility model;

[0017] Figure 3 yes Figure 2 A magnified view of a section at point A in the middle;

[0018] Figure 4 yes Figure 2 A magnified view of a section at point B.

[0019] In the picture:

[0020] 1. Support frame; 2. Control panel; 3. Air inlet duct; 4. Filter screen; 5. Cleaning assembly; 501. Motor; 502. Rotating plate; 503. Limiting protrusion; 504. Limiting plate; 505. Cleaning bar; 506. Limiting frame; 507. Cleaning brush; 6. Nozzle; 7. Filter plate; 701. Wind deflector; 702. Auxiliary plate one; 703. Auxiliary plate two; 8. Activated carbon plate; 9. Fan; 10. Air outlet duct; 11. Drainage duct. Detailed Implementation

[0021] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0022] According to an embodiment of the present invention, a dust removal device for an iron removal workshop in a kaolin mine is provided.

[0023] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-4 As shown, the dust removal equipment for the iron removal workshop of kaolin mine according to an embodiment of the present invention includes a support frame 1. A control panel 2 is provided on the top of one side of the support frame 1, and an air inlet pipe 3 is inserted through the bottom of the other side of the support frame 1. A filter screen 4 is provided at one end of the air inlet pipe 3 near the support frame 1. A cleaning component 5 that cooperates with the support frame 1 is provided on one side of the filter screen 4. A plurality of nozzles 6 that cooperate with the support frame 1 are evenly arranged on one side of the cleaning component 5. A filter plate 7 and an activated carbon plate 8 that cooperate with the support frame 1 are arranged sequentially on the top of the nozzles 6. A fan 9 is provided on one side of the activated carbon plate 8, and an air outlet pipe 10 that cooperates with the support frame 1 is provided on one side of the fan 9. A drainage pipe 11 that cooperates with the nozzles 6 is provided at the bottom of one side of the support frame 1.

[0024] With the help of the above technical solutions, this utility model, through the combined action of filter screen 4, cleaning component 5, filter plate 7, and activated carbon plate 8, can effectively remove dust generated during the production process, improve the automation level of filter screen cleaning, ensure the permeability of the filter screen, significantly improve the air quality in the workshop, protect the health and working environment of employees, and at the same time, reduce the wear and tear of dust on production equipment, extend the service life of production equipment, improve production efficiency and product quality, and ensure the smooth operation of the production process. Under the action of filter plate 7, the dust removal effect can be significantly improved, dust accumulation can be reduced, maintenance frequency and labor intensity of manual cleaning can be reduced, and the optimized design of filter plate 7 can improve permeability and air volume, ensure continuous and efficient dust removal performance, extend the service life of equipment, reduce equipment downtime, thereby improving production efficiency and overall operational benefits.

[0025] It should be explained that the dust removal equipment of this utility model can not only carry out dust removal operations in the iron removal workshop of kaolin mine, but also adjust the parameters of filter screen 4, cleaning component 5 and filter plate 7. According to different parameters, it can adapt to the dust removal operations of other different workshops and improve the dust removal effect of other different workshops.

[0026] In one embodiment, the cleaning assembly 5 includes a motor 501 disposed inside the support frame 1. A rotating plate 502 is disposed at one end of the output shaft of the motor 501. A limiting protrusion 503 is disposed at one end of the rotating plate 502. Limiting plates 504 are symmetrically disposed on the outer side of the limiting protrusion 503. A cleaning rod 505 is disposed on one side of each of the two sets of limiting plates 504. A limiting frame 506 cooperating with the cleaning rod 505 is disposed on one side of the motor 501. A plurality of cleaning brushes 507 cooperating with the filter screen 4 are evenly disposed on one side of the cleaning rod 505. The rotating plate 502 is L-shaped. The limiting plates 504 are semi-circular in shape. This facilitates the cleaning of the filter screen 4.

[0027] The working principle of cleaning component 5 is as follows:

[0028] The motor 501 in the cleaning assembly 5 is controlled and started via the control panel 2. The rotation of the output shaft of the motor 501 drives the rotating plate 502 to rotate. Under the rotation of the rotating plate 502, the limiting protrusion 503 swings horizontally between the two sets of limiting plates 504, while the two sets of limiting plates 504 swing vertically. Under the vertical swing of the two sets of limiting plates 504, the cleaning rod 505 rotates along the limiting frame 506, and the cleaning brush 507 cleans the filter screen 4.

[0029] In one embodiment, the filter plate 7 includes a plurality of baffles 701 evenly arranged inside the support frame 1, and the middle position of each baffle 701 is arched. An auxiliary plate 702 is provided on the protruding side of the middle position of each baffle 701, and an auxiliary plate 703 is provided on the top of the other side of each baffle 701; thereby improving the filtration effect.

[0030] The working principle of filter plate 7 is as follows:

[0031] When dusty air passes through the filter plate 7 within the support frame 1, it first passes through several evenly arranged baffles 701. The middle position of the baffles 701 is designed in an arched shape, which effectively increases the airflow path and generates vortices as the air passes through, which helps the dust particles settle and be captured. An auxiliary plate 702 is provided on the protruding side of the middle position of the baffle 701, which further increases the turbulence effect of the air, allowing more dust particles to come into contact with the baffle and be captured. An auxiliary plate 703 is provided on the top of the other side of the baffle 701, which helps guide the airflow and prevents dust particles from being re-entrained at the outlet of the filter plate 7, ensuring that the dust is effectively captured and filtered.

[0032] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0033] In practical application, firstly, dusty air enters the support frame 1 through the air inlet duct 3 and filter screen 4. The motor 501 in the cleaning assembly 5 is started through the control panel 2. Under the rotation of the output shaft of the motor 501, the cleaning rod 505 rotates along the limiting frame 506, and the cleaning brush 507 automatically cleans the filter screen 4 to ensure that the filter screen 4 is always unobstructed. The air that has been initially filtered by the filter screen 4 continues to flow forward. The nozzle 6 uses atomizing nozzles to spray water into the air containing the initially filtered air. When the water mist particles come into contact with the dust particles in the air, a dual effect of physical adsorption and gravity sedimentation occurs, and the water flows out through the drain pipe 11. At the same time, the air further passes through the filter plate 7. After further filtration by the filter plate 7, the dust content of the air has been greatly reduced. At this time, the air continues to flow forward and enters the activated carbon plate 8 area. The activated carbon plate 8 has a strong adsorption capacity and can adsorb the small particles and harmful gases in the air, further purifying the air. Finally, under the action of the fan 9, the air is discharged through the air outlet duct 10.

[0034] The working principle of cleaning component 5 and filter plate 7 is as described above.

[0035] In summary, with the help of the above-mentioned technical solutions of this utility model, the combined action of the filter screen 4, cleaning component 5, filter plate 7, and activated carbon plate 8 can effectively remove dust generated during the production process, improve the automation level of filter screen cleaning, ensure the permeability of the filter screen, significantly improve the air quality in the workshop, protect the health and working environment of employees, and at the same time reduce the wear and tear of dust on production equipment, extend the service life of production equipment, improve production efficiency and product quality, and ensure the smooth operation of the production process. Under the action of the filter plate 7, the dust removal effect can be significantly improved, dust accumulation can be reduced, maintenance frequency and labor intensity of manual cleaning can be reduced, and the optimized design of the filter plate 7 can improve permeability and air volume, ensure continuous and efficient dust removal performance, extend the service life of equipment, reduce equipment downtime, thereby improving production efficiency and overall operational benefits.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dust removal device for an iron removal workshop in a kaolin mine, comprising a supporting frame (1), characterized in that, A control panel (2) is provided on the top of one side of the support frame (1), and an air inlet pipe (3) is provided at the bottom of the other side of the support frame (1). A filter screen (4) is provided at one end of the air inlet pipe (3) near the support frame (1). A cleaning component (5) that cooperates with the support frame (1) is provided on one side of the filter screen (4). A plurality of nozzles (6) that cooperate with the support frame (1) are evenly provided on one side of the cleaning component (5). A filter plate (7) and an activated carbon plate (8) that cooperate with the support frame (1) are arranged sequentially on the top of the nozzle (6). A fan (9) is provided on one side of the activated carbon plate (8), and an air outlet pipe (10) that cooperates with the support frame (1) is provided on one side of the fan (9). The cleaning assembly (5) includes a motor (501) disposed inside the support frame (1). One end of the output shaft of the motor (501) is provided with a rotating plate (502). One end of the rotating plate (502) is provided with a limiting protrusion (503). Limiting plates (504) are symmetrically disposed on the outer side of the limiting protrusion (503). A cleaning rod (505) is disposed on one side of the two sets of limiting plates (504). A limiting frame (506) is provided on one side of the motor (501) to cooperate with the sweeping rod (505). The filter plate (7) includes several wind baffles (701) evenly arranged inside the support frame (1), and the middle position of each wind baffle (701) is arched. Each wind baffle (701) has an auxiliary plate (702) on one side protruding from the middle position, and an auxiliary plate (703) is provided on the top of the other side of each wind baffle (701).

2. The dust removal equipment for a kaolin ore iron removal workshop according to claim 1, characterized in that, The bottom side of the support frame (1) is provided with a drainage pipe (11) that cooperates with the nozzle (6).

3. The dust removal equipment for a kaolin ore iron removal workshop according to claim 2, characterized in that, A plurality of cleaning brushes (507) that cooperate with the filter screen (4) are evenly arranged on one side of the cleaning rod (505).

4. The dust removal equipment for a kaolin ore iron removal workshop according to claim 3, characterized in that, The rotating plate (502) is L-shaped; The limiting plate (504) is semi-circular in shape.