Ultrasonic dispersion equipment for super-hydrophobic polyurethane sponge

By incorporating a cleaning and lifting mechanism into the ultrasonic dispersion equipment, the problems of residual impurities on the inner wall of the soaking tank and the inconvenience of removing the sponge are solved, thereby improving the cleaning efficiency and ease of operation of the equipment.

CN224113813UActive Publication Date: 2026-04-14JIANGSU JIANGNAN CHUANGXIN SPONGE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

During the use of existing ultrasonic dispersion equipment, residual nanomaterials and solvent impurities on the inner wall of the soaking tank affect the dispersion effect, and removing the polyurethane sponge is inconvenient, increasing processing difficulty and time costs.

Method used

An ultrasonic dispersion device for superhydrophobic polyurethane sponge was designed, equipped with a cleaning mechanism and a lifting mechanism. The cleaning mechanism rinses the inner wall of the soaking tank through a nozzle, and the lifting mechanism facilitates the removal of the sponge.

Benefits of technology

It achieves efficient cleaning of the soaking tank, simplifies the sponge removal process, and improves the ease of use and processing efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ultrasonic dispersion equipment, in particular to ultrasonic dispersion equipment for super-hydrophobic polyurethane sponge, which comprises a base, an ultrasonic dispersion equipment body is arranged on the base, a cleaning mechanism and a lifting mechanism are arranged on the base, the cleaning mechanism comprises a support, the support is fixedly mounted on the base, and the lifting mechanism is arranged on the support. A rotating pipe is rotatably connected to the top end of the support, a box is fixedly installed at the bottom end of the rotating pipe, a spray head is fixedly installed at the bottom end of the box, a guide pipe is rotatably connected to the inner wall of the rotating pipe, a gear ring is fixedly installed on the rotating pipe, a motor is fixedly installed at the top end of the support, and a gear is fixedly installed at the rotating shaft end of the motor. By arranging the cleaning mechanism, the purpose of cleaning the soaking pool in the ultrasonic dispersion equipment body is achieved, subsequent use is facilitated, by arranging the lifting mechanism, sponge in the soaking pool in the ultrasonic dispersion equipment body can be conveniently taken out, and subsequent processing of the sponge is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of ultrasonic dispersion equipment technology, and in particular to an ultrasonic dispersion equipment for superhydrophobic polyurethane sponge. Background Technology

[0002] Ultrasonic dispersion equipment utilizes the cavitation effect of ultrasound to uniformly disperse nanoparticles, hydrophobic agents, and other materials in liquids or materials. Its core component is the ultrasonic transducer, which generates microjets and shock waves through high-frequency vibration, breaking up agglomerates and enhancing permeability. This equipment is widely used in materials modification, nanocomposite material preparation, and other fields, offering advantages such as high efficiency, uniformity, and low pollution.

[0003] The preparation of superhydrophobic polyurethane foam requires the use of ultrasonic dispersion equipment to uniformly disperse nanomaterials in a solution before immersing the polyurethane foam in the solution for coating. However, existing ultrasonic dispersion equipment has some shortcomings. Firstly, after prolonged use, impurities such as nanomaterials and solvents accumulate on the inner wall of the immersion tank. If not cleaned promptly, this can affect the subsequent dispersion effect and the coating quality of the foam. Secondly, removing the polyurethane foam from the immersion tank is not convenient, increasing the difficulty and time cost of subsequent processing. Therefore, it is necessary to improve existing ultrasonic dispersion equipment. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned shortcomings in the existing technology by proposing an ultrasonic dispersion device for superhydrophobic polyurethane sponges.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] Design an ultrasonic dispersion device for superhydrophobic polyurethane sponge, including a base, an ultrasonic dispersion device body mounted on the base, a cleaning mechanism and a lifting mechanism mounted on the base, the cleaning mechanism including a bracket fixedly mounted on the base, a rotating tube rotatably connected to the top of the bracket, a housing fixedly mounted to the bottom of the rotating tube, a nozzle fixedly mounted to the bottom of the housing, a guide tube rotatably connected to the inner wall of the rotating tube, a gear ring fixedly mounted on the rotating tube, a motor fixedly mounted to the top of the bracket, and a gear fixedly mounted to the shaft end of the motor, the gear meshing with the gear ring;

[0007] The lifting mechanism includes a rotating rod, which is rotatably connected to the base via a bearing. The rotating rod is threaded and a lifting frame is threadedly connected to it. A frame is fixedly installed at one end of the lifting frame, and a mesh is provided on the inner wall of the frame.

[0008] Furthermore, the base is a square plate, and the bracket is L-shaped.

[0009] Furthermore, the motor is vertically positioned, the gear is horizontally positioned, and the rotor tube is vertically positioned.

[0010] Furthermore, the box body is square in shape, the box body forms a 30-degree angle with the horizontal plane, and the number of nozzles is four.

[0011] Furthermore, a slide rod is fixedly installed on the base, and the slide rod is cylindrical in shape.

[0012] Furthermore, a sliding sleeve is slidably provided on the sliding rod. The sliding sleeve is circular in shape, and one end of the sliding sleeve is fixedly connected to the lifting frame.

[0013] Furthermore, the rotating rod is vertically positioned, and the frame is circular in shape.

[0014] The present invention provides an ultrasonic dispersion device for superhydrophobic polyurethane sponge, which has the following advantages: the present invention has a cleaning mechanism to clean the soaking tank in the ultrasonic dispersion device body, which facilitates subsequent use; and a lifting mechanism to facilitate the removal of the sponge from the soaking tank in the ultrasonic dispersion device body, which facilitates the subsequent processing of the sponge. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a rear view of the overall structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the lifting mechanism of this utility model;

[0018] Figure 4 This is a schematic diagram of the rotating tube of this utility model.

[0019] In the diagram: 1. Base; 21. Bracket; 22. Motor; 23. Gear; 24. Conduit; 25. Rotary pipe; 26. Box; 27. Nozzle; 28. Gear ring; 31. Rotating rod; 32. Sliding rod; 33. Sliding sleeve; 34. Lifting frame; 35. Frame; 36. Mesh; 4. Ultrasonic dispersion equipment body. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figure 1-4An ultrasonic dispersion device for superhydrophobic polyurethane sponge includes a base 1, which supports the installation of the ultrasonic dispersion device body 4. The ultrasonic dispersion device body 4 is mounted on the base 1 and is used to process the polyurethane sponge. The base 1 is equipped with a cleaning mechanism and a lifting mechanism. The cleaning mechanism cleans the soaking tank inside the ultrasonic dispersion device body 4 for subsequent use. The lifting mechanism facilitates the removal of the sponge from the soaking tank inside the ultrasonic dispersion device body 4 for subsequent processing. The cleaning mechanism includes a bracket 21, which is fixedly mounted on the base 1. The bracket 21 supports the installation of a rotating pipe 25. The top of the bracket 21 is rotatably connected to the rotating pipe 25, which supplies water to a housing 26. The bottom of the rotating pipe 25 is fixedly mounted to the housing 26, which supports the installation of a nozzle 27. A nozzle 27 is fixedly installed at the bottom of the housing 26. The nozzle 27 is used to spray water onto the inner wall of the soaking tank, which is convenient for rinsing the soaking tank and facilitating its subsequent use. A guide tube 24 is rotatably connected to the inner wall of the rotating pipe 25. The guide tube 24 is used to connect to the pump body, which is convenient for pumping water into the rotating pipe 25. A gear ring 28 is fixedly installed on the rotating pipe 25. The gear ring 28 is used to mesh with the gear 23. A motor 22 is fixedly installed at the top of the bracket 21. The motor 22 is used to drive the gear 23 to rotate. The shaft end of the motor 22 is fixedly installed with the gear 23, which meshes with the gear ring 28. By setting up the gear 23 and the gear ring 28, when the motor 22 is working, it drives the rotating pipe 25 to rotate, which is convenient for driving the nozzle 27 at the bottom of the housing 26 to perform circumferential motion, thereby achieving the purpose of rinsing the inner wall of the soaking tank with the nozzle 27, which is convenient for the subsequent use of the ultrasonic dispersion equipment body 4 soaking tank.

[0022] The lifting mechanism includes a rotating rod 31, which is rotatably connected to the base 1 via a bearing. The rotating rod 31 is threaded, and the threaded rotating rod 31 is used to drive the lifting frame 34 to move. The lifting frame 34 is threadedly connected to the rotating rod 31. The lifting frame 34 is used to support the installation of the frame 35. The frame 35 is fixedly installed at one end of the lifting frame 34. The frame 35 is used to support the installation of the mesh 36. The inner wall of the frame 35 is provided with the mesh 36. The frame 35 is used to place the sponge.

[0023] In detail, the base 1 is a square plate and is used to support the installation of the ultrasonic dispersion equipment body 4, the cleaning mechanism and the lifting mechanism. The bracket 21 is L-shaped and is used to support the rotation of the rotating tube 25.

[0024] Furthermore, the motor 22 is vertically positioned to drive the gear 23 to rotate. The gear 23 is horizontally positioned to mesh with the gear ring 28. When the motor 22 drives the gear 23 to rotate, the gear ring 28 can drive the rotating tube 25 to rotate. The rotating tube 25 is vertically positioned to support the installation of the housing 26.

[0025] Furthermore, the box 26 is square in shape and forms a 30-degree angle with the horizontal plane. The box 26 is designed to support the installation of the spray nozzles 27. There are four spray nozzles 27, which are used to spray water onto the inner wall of the soaking tank.

[0026] More specifically, a slide rod 32 is fixedly installed on the base 1. The slide rod 32 is cylindrical in shape and is designed to support the sliding of the sleeve 33.

[0027] In general, a sliding sleeve 33 is slidably provided on the sliding rod 32. The sliding sleeve 33 is circular in shape. One end of the sliding sleeve 33 is fixedly connected to the lifting frame 34. By providing the sliding sleeve 33 and the sliding rod 32, when the rotating rod 31 drives the lifting frame 34 to move, it serves to limit the movement of the lifting frame 34, which is conducive to the vertical movement of the lifting frame 34.

[0028] Finally, the rotating rod 31 is set vertically, and the frame 35 is circular in shape. The frame 35 is set to support the installation of the net body 36.

[0029] Working method: During operation, the pre-treated sponge is soaked in the soaking tank and placed on the net body 36. Then, the ultrasonic dispersion equipment body 4 is started to process it. After the soaking process is completed, the rotating rod 31 is rotated. The rotating rod 31 is provided with threads. When it rotates, it will drive the lifting frame 34 to move. Under the limiting action of the sliding rod 32 and the sliding sleeve 33, the lifting frame 34 will move vertically upward. When the lifting frame 34 moves vertically, it will drive the sponge on the net body 36 to move vertically until the sponge moves out of the soaking tank, thereby achieving the purpose of conveniently removing the sponge.

[0030] When the soaking tank in the ultrasonic dispersion equipment body 4 needs to be cleaned, the conduit 24 is connected to the water pump, and then the water pump and motor 22 are started. The motor 22 drives the rotating pipe 25 to rotate through the gear 23 and the gear ring 28. When the rotating pipe 25 rotates, it drives the nozzle 27 to rotate through the housing 26. The water pump delivers water to the nozzle 27 through the conduit 24, the rotating pipe 25 and the housing 26, and the nozzle 27 sprays water onto the wall of the soaking tank, which is convenient for rinsing the soaking tank and for subsequent use.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An ultrasonic dispersion device for superhydrophobic polyurethane sponge, comprising a base (1), characterized in that: The base (1) is provided with an ultrasonic dispersion device body (4), and the base (1) is provided with a cleaning mechanism and a lifting mechanism; The cleaning mechanism includes a bracket (21), which is fixedly installed on a base (1). A rotating tube (25) is rotatably connected to the top of the bracket (21). A housing (26) is fixedly installed at the bottom of the rotating tube (25). A nozzle (27) is fixedly installed at the bottom of the housing (26). A guide tube (24) is rotatably connected to the inner wall of the rotating tube (25). A gear ring (28) is fixedly installed on the rotating tube (25). A motor (22) is fixedly installed at the top of the bracket (21). A gear (23) is fixedly installed at the shaft end of the motor (22). The gear (23) meshes with the gear ring (28). The lifting mechanism includes a rotating rod (31), which is rotatably connected to the base (1) via a bearing. The rotating rod (31) is threaded, and a lifting frame (34) is threadedly connected to the rotating rod (31). A frame (35) is fixedly installed at one end of the lifting frame (34), and a mesh (36) is provided on the inner wall of the frame (35).

2. The ultrasonic dispersion device for superhydrophobic polyurethane sponge according to claim 1, characterized in that: The base (1) is a square plate, and the bracket (21) is L-shaped.

3. The ultrasonic dispersion device for superhydrophobic polyurethane sponge according to claim 1, characterized in that: The motor (22) is set vertically, the gear (23) is set horizontally, and the rotating tube (25) is set vertically.

4. The ultrasonic dispersion device for superhydrophobic polyurethane sponge according to claim 1, characterized in that: The box (26) is square in shape and forms a 30-degree angle with the horizontal plane. The number of nozzles (27) is four.

5. The ultrasonic dispersion device for superhydrophobic polyurethane sponge according to claim 1, characterized in that: A slide rod (32) is fixedly installed on the base (1), and the slide rod (32) is cylindrical.

6. The ultrasonic dispersion device for superhydrophobic polyurethane sponge according to claim 5, characterized in that: A sliding sleeve (33) is slidably disposed on the sliding rod (32). The sliding sleeve (33) is circular in shape, and one end of the sliding sleeve (33) is fixedly connected to the lifting frame (34).

7. The ultrasonic dispersion device for superhydrophobic polyurethane sponge according to claim 1, characterized in that: The rotating rod (31) is set vertically, and the frame (35) is circular in shape.