Glass production automatic batching device with cleaning mechanism
By introducing a spray bar and a motor-driven cleaning mechanism into the automatic batching device for glass production, the problem of material adhering to the inner wall of the housing is solved, achieving all-round cleaning and precise feeding, and improving cleaning efficiency and feeding reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN GUIZUN GLASS CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-14
AI Technical Summary
Existing glass production batching equipment presents inconveniences when cleaning its internal chambers, as materials tend to adhere to the inner wall of the shell, making it difficult to clean uniformly.
An automatic batching device for glass production with a cleaning mechanism was designed. Through the cooperation of the spray bar and the motor, the inner wall of the storage chamber is flushed from all directions and at multiple angles. The outer shell is driven to rotate by the motor to facilitate material transportation. The height of the support rod can be adjusted to adapt to different tanks.
It enables real-time cleaning and precise feeding of the automatic batching device, avoiding material spillage and improving cleaning efficiency and feeding accuracy.
Smart Images

Figure CN224113875U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass production and processing technology, specifically to an automatic batching device for glass production with a cleaning mechanism. Background Technology
[0002] Glass is an inorganic non-metallic material, often made by mixing quartz sand, borax, barite and other minerals with binders. However, its main component is silicon dioxide. During the high-temperature firing process, glass is very pure and can be cut and placed in a mold to cool and solidify.
[0003] To facilitate the addition of various materials to the mixing tank and to avoid the inconvenience of controlling the dosage due to the mixing of different materials, a feeding device needs to be added to the tank. Such equipment has many internal chambers to hold different materials, making it inconvenient to clean and process them uniformly. The materials will stick to the inner wall of the shell, which is very inconvenient.
[0004] Now, a novel automatic batching device for glass production with a cleaning mechanism is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide an automatic batching device for glass production with a cleaning mechanism, so as to solve the problem of inconvenience in cleaning the inside of the device mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic batching device for glass production with a cleaning mechanism, comprising a base plate and a housing. The top of the base plate is movably connected to the housing. The housing has four sets of storage chambers arranged longitudinally inside. A stopper cap is snapped onto the front, back, left, and right edges of the top edge of the outer end of the housing. A diversion pipe is fixed at the center of the top edge of the outer end of the housing, and a short pipe is fixed to the top of the diversion pipe. An inlet valve is installed on the short pipe. Four sets of vertical plates are welded around the center of the top edge of the inner end of the housing. A partition is welded to the center of the top edge of the storage chamber. A bracket is installed below the side of the vertical plate, and a motor is installed on the outside of the bracket. A sleeve block is movably connected inside the bracket, and a spray bar is movably connected inside the sleeve block. A driven gear is movably connected to the top of the sleeve block. A motor is installed on the side of the sleeve block, and a drive gear is fixed to the top of the output end of the motor. A flexible hose is installed between the top of the driven gear and the diversion pipe.
[0007] As a further technical solution of this utility model, the driving gear is meshed with the side of the driven gear, and the output end of the motor is fixedly connected to the sleeve block.
[0008] As a further technical solution of this utility model, a toothed block is welded around the lower part of the outer shell surface, a motor is installed at the lower right corner of the outer side of the substrate, a toothed disc is movably connected to the right side of the top of the substrate, a guide block is fixed at the bottom of the storage chamber, a discharge pipe is installed on the bottom side of the outer shell, and a material pump is installed on the discharge pipe, and a through groove is provided between the top of the discharge pipe and the guide block.
[0009] As a further technical solution of this utility model, the toothed disc is attached to the right side of the outer shell, and the toothed disc and the toothed block are on the same horizontal plane.
[0010] As a further technical solution of this utility model, a support column is welded to each of the four corners of the bottom of the substrate, and a hopper is installed at the center between the support columns. The support column has a slot arranged longitudinally inside, and a support rod is movably inserted into the slot. The support rod has screw holes arranged longitudinally inside, and a bolt is threaded to the lower surface of the support column.
[0011] As a further technical solution of this utility model, the support rod can slide up and down along the inner wall of the support column, and the bolt is embedded between the support column and the support rod.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the automatic feeding device for glass production with a cleaning mechanism not only realizes real-time cleaning of the internal chamber and precise feeding, but also realizes adjustment of the feeding height;
[0013] (1) A spray bar is connected inside the sleeve block, and the external water pipe is fixedly connected to the short pipe. The high-pressure liquid is introduced into the four sets of hoses below through the diversion pipe and sprayed onto the inner wall of the storage chamber from the nozzle of the spray bar. Simultaneously, the second motor is turned on, and the driven gear and the spray bar are rotated through the active gear above the sleeve block. The third motor swings the sleeve block and the spray bar in the bracket, which can flush the inner wall of each storage chamber from all directions and angles.
[0014] (2) By welding toothed blocks around the bottom of the outer shell, the top of the four storage chambers is equipped with plugs for manual feeding. Once the internal storage is complete, the motor can be started to force the toothed disc to mesh and push the outer shell with toothed blocks installed around it, forcing the outer shell to rotate horizontally on the top of the base plate, and rotating the discharge pipe at the bottom of the corresponding storage chamber to the top of the feed port of the mixing tank. After the material pump is turned on, the feed is introduced to avoid the feed port of the tank being too small, which would cause the material to splash out and slip.
[0015] (3) By installing a hopper at the center between the pillars, the support rods embedded in the pillars are pulled out from under the base plate according to the height of the processing tank. After rotating the bolts, the rods are screwed into the screw holes of the support rods for reinforcement. This prevents the support rods from continuing to slide along the slots due to gravity. The four sets of support rods are of the same length, and the spacing and position of the screw holes are also the same. The top shell and other objects can be raised or lowered simultaneously to shorten the distance between the top shell and the loading port of the processing tank. Attached Figure Description
[0016] Figure 1 This is a frontal cross-sectional view of the present invention.
[0017] Figure 2 For the present utility model Figure 1 A magnified view of the structure at point A in the middle;
[0018] Figure 3 This is a top view cross-sectional structural diagram of the outer shell of this utility model;
[0019] Figure 4 This is a front view schematic diagram of the hopper structure of this utility model.
[0020] In the diagram: 1. Base plate; 2. Tooth block; 3. Outer shell; 4. Storage chamber; 5. Plug; 6. Partition plate; 7. Vertical plate; 8. Diverter pipe; 9. Short pipe; 10. Inlet valve; 11. Guide block; 12. Tooth disc; 13. Motor 1; 14. Material pump; 15. Discharge pipe; 16. Support column; 17. Bolt; 18. Support rod; 19. Hopper; 20. Screw hole; 21. Slot; 22. Motor 2; 23. Drive gear; 24. Hose; 25. Driven gear; 26. Bracket; 27. Spray bar; 28. Motor 3; 29. Sleeve block; 30. Through slot. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4This utility model provides an embodiment of an automatic batching device for glass production with a cleaning mechanism, comprising a base plate 1 and a housing 3. The top of the base plate 1 is movably connected to the housing 3. The interior of the housing 3 has four sets of storage chambers 4 arranged longitudinally. A stopper 5 is snapped onto the front, back, left, and right edges of the outer top edge of the housing 3. A diversion pipe 8 is fixed at the center of the outer top edge of the housing 3, and a short pipe 9 is fixed to the top of the diversion pipe 8. An inlet valve 10 is installed on the short pipe 9. Four sets of vertical plates 7 are welded around the center of the inner top edge of the housing 3. A partition is welded at the center of the inner top edge of the storage chambers 4. 6. A bracket 26 is installed on the lower side of the vertical plate 7, and a motor 28 is installed on the outer side of the bracket 26. A sleeve block 29 is movably connected inside the bracket 26, and a spray bar 27 is movably connected inside the sleeve block 29. A driven gear 25 is movably connected to the top of the sleeve block 29. A motor 22 is installed on the side of the sleeve block 29, and a drive gear 23 is fixed to the top of the output end of the motor 22. A hose 24 is installed between the top of the driven gear 25 and the diverter pipe 8. The drive gear 23 is meshed with the side of the driven gear 25. The output end of the motor 28 is fixedly connected to the sleeve block 29.
[0023] Specifically, such as Figure 1 and Figure 2 As shown, the external water pipe is fixedly connected to the short pipe 9, and the high-pressure liquid is introduced into the four sets of hoses 24 below through the diversion pipe 8, and sprayed onto the inner wall of the storage chamber 4 from the nozzle of the spray bar 27. At the same time, the second motor 22 is turned on, and the driven gear 25 and the spray bar 27 are rotated above the sleeve block 29 through the driving gear 23. The third motor 28 swings the sleeve block 29 and the spray bar 27 in the bracket 26 to rinse and clean the inner wall of the tank.
[0024] A toothed block 2 is welded around the lower part of the surface of the outer shell 3. A motor 13 is installed at the lower right corner of the outer base plate 1. A toothed disc 12 is movably connected to the right side of the top of the base plate 1. A guide block 11 is fixed at the bottom of the storage chamber 4. A discharge pipe 15 is installed on the bottom side of the outer shell 3, and a material pump 14 is installed on the discharge pipe 15. A through groove 30 is provided between the top of the discharge pipe 15 and the guide block 11. The toothed disc 12 is attached to the right side of the outer shell 3. The toothed disc 12 and the toothed block 2 are on the same horizontal plane.
[0025] Specifically, such as Figure 1 and Figure 3 As shown, the tops of the four storage chambers 4 are each equipped with a plug 5 for manual feeding. Once the internal storage is complete, the motor 13 can be started, forcing the toothed disc 12 to engage and push the outer shell 3, which is equipped with toothed blocks 2, so that the outer shell 3 rotates horizontally on the top of the base plate 1, and rotates the discharge pipe 15 at the bottom of the corresponding storage chamber 4 to the top of the feed port of the mixing tank. After the material pump 14 is turned on, the ingredients are introduced.
[0026] A support column 16 is welded to the four corners of the bottom of the substrate 1, and a hopper 19 is installed at the center between the support columns 16. A slot 21 is arranged longitudinally inside the support column 16, and a support rod 18 is movably inserted into the slot 21. A screw hole 20 is arranged longitudinally inside the support rod 18. A bolt 17 is threadedly connected to the lower surface of the support column 16. The support rod 18 can slide up and down along the inner wall of the support column 16. The bolt 17 is embedded between the support column 16 and the support rod 18.
[0027] Specifically, such as Figure 1 and Figure 4 As shown, according to the height of the processing tank, the support rods 18 embedded in the pillars 16 are pulled out at four locations below the base plate 1. After rotating the bolts 17, these rods are screwed into the screw holes 20 of the support rods 18 for reinforcement. This prevents the support rods 18 from continuing to slide along the slots 21 due to gravity. The four sets of support rods 18 are of the same length, and the spacing and position of the screw holes 20 are also the same, so that the top shell 3 and other objects can be raised or lowered simultaneously.
[0028] Working Principle: In use, this invention first adjusts the support rods 18 embedded in the pillars 16 at four locations below the base plate 1, according to the height of the processing tank. After rotating the bolts 17, these rods are screwed into the screw holes 20 of the support rods 18 for reinforcement. This prevents the support rods 18 from sliding along the slots 21 due to gravity. The four sets of support rods 18 are of the same length, and the spacing and position of the screw holes 20 are also consistent, allowing for simultaneous raising or lowering of the top outer shell 3, etc. The tops of the four storage chambers 4 are each equipped with manually operated plugs 5. Once internal storage is complete, the motor 13 is activated, forcing the gear disc 12 to engage and push the outer shell 3, which is surrounded by toothed blocks 2. This forces the outer shell 3 to rotate horizontally on the top of the base plate 1, discharging the corresponding storage material. The discharge pipe 15 at the bottom of the material chamber 4 is rotated to the top of the feed port of the mixing tank. After the material pump 14 is turned on, the batching is introduced. After the batching is completed, the external water pipe is fixedly connected to the short pipe 9. The high-pressure liquid is introduced into the four sets of hoses 24 below through the diversion pipe 8 and sprayed onto the inner wall of the storage chamber 4 from the nozzle of the spray bar 27. At the same time, the second motor 22 is turned on. Above the sleeve block 29, the driven gear 25 and the spray bar 27 are rotated through the driving gear 23. With the help of the third motor 28, the sleeve block 29 and the spray bar 27 are swung in the bracket 26, which can flush the inner wall of each storage chamber 4 from all directions and angles. The electromechanical equipment used in this case is controlled by the controller control system. This is a mature technology, so it will not be described in detail.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An automatic batching device for glass production with a cleaning mechanism, comprising a substrate (1) and a housing (3), characterized in that: The top of the substrate (1) is movably connected to a shell (3). The shell (3) has four sets of storage chambers (4) arranged longitudinally inside. The top edge of the outer shell (3) is fitted with plugs (5) on the front, back, left, and right sides. A diversion pipe (8) is fixed at the center of the top of the outer shell (3), and a short pipe (9) is fixed at the top of the diversion pipe (8). An inlet valve (10) is installed on the short pipe (9). Four sets of vertical plates (7) are welded around the center of the top of the inner part of the shell (3). A partition (6) is welded at the center of the top of the inner part of the storage chamber (4). A bracket (26) is installed on the lower side of the vertical plate (7), and a motor (28) is installed on the outer side of the bracket (26). A sleeve (29) is movably connected inside the bracket (26), and a spray bar (27) is movably connected inside the sleeve (29). A driven gear (25) is movably connected to the top of the sleeve (29). A motor (22) is installed on the side of the sleeve (29), and a drive gear (23) is fixed to the top of the output end of the motor (22). A hose (24) is installed between the top of the driven gear (25) and the diverter pipe (8).
2. The automatic batching device for glass production with a cleaning mechanism according to claim 1, characterized in that: The driving gear (23) is meshed with the side of the driven gear (25), and the output end of the motor (28) is fixedly connected to the sleeve block (29).
3. The automatic batching device for glass production with a cleaning mechanism according to claim 1, characterized in that: A toothed block (2) is welded around the bottom of the outer shell (3). A motor (13) is installed at the lower right corner of the outer surface of the substrate (1). A toothed disc (12) is movably connected to the right side of the top of the substrate (1). A guide block (11) is fixed at the bottom of the storage chamber (4). A discharge pipe (15) is installed on the bottom side of the outer shell (3), and a material pump (14) is installed on the discharge pipe (15). A through groove (30) is provided between the top of the discharge pipe (15) and the guide block (11).
4. The automatic batching device for glass production with a cleaning mechanism according to claim 3, characterized in that: The toothed disc (12) is attached to the right side of the outer shell (3), and the toothed disc (12) and the toothed block (2) are on the same horizontal plane.
5. An automatic batching device for glass production with a cleaning mechanism according to claim 1, characterized in that: The base plate (1) has four corners welded with pillars (16) and a hopper (19) installed at the center between the pillars (16). The pillars (16) have slots (21) arranged longitudinally inside, and a support rod (18) is movably inserted into the slot (21). The support rod (18) has screw holes (20) arranged longitudinally inside, and a bolt (17) is threadedly connected to the lower surface of the pillar (16).
6. The automatic batching device for glass production with a cleaning mechanism according to claim 5, characterized in that: The support rod (18) can slide up and down along the inner wall of the support column (16), and the bolt (17) is embedded between the support column (16) and the support rod (18).