Chemical reaction kettle with self-cleaning function

By introducing a servo motor-driven stirring rod and cleaning brush into the chemical reactor, combined with the design of liquid spraying and electric heating elements, the problem of difficult cleaning and drying of material residues is solved, achieving a rapid self-cleaning effect.

CN224113978UActive Publication Date: 2026-04-14潍坊宏图环保设备有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In existing chemical reactors, it is difficult to clean off material residues with strong adhesion, and the water source is not convenient for quick drying, which affects the cleaning efficiency.

Method used

A self-cleaning chemical reactor was designed, which uses a servo motor-driven stirring rod and cleaning brush in conjunction with a liquid spraying mechanism, uses a water pump to deliver water for cleaning, and is quickly dried by an electric heating element.

Benefits of technology

It achieves efficient self-cleaning of the reactor, can quickly remove residual materials and dry the reactor body, thus improving the efficiency of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles, in particular to a chemical reaction kettle with a self-cleaning function. The reaction kettle comprises a reaction kettle body, a kettle cover is clamped on the top surface of the reaction kettle body, and a servo motor is fixedly mounted on the top surface of the kettle cover; the output end of the servo motor penetrates through the kettle cover and is fixedly provided with a self-cleaning mechanism, and a liquid storage barrel is fixed on one side of the outer surface of the reaction kettle body. A barrel cover is clamped to the top face of the liquid storage barrel, and a water pump is fixedly installed on the top face of the barrel cover. According to the chemical reaction kettle with the self-cleaning function, through the arrangement of the self-cleaning mechanism, a water source is injected into a liquid storage barrel, a water pump is turned on, the water source is pumped out and conveyed into a liquid spraying head through a liquid conveying pipe to be sprayed, and after a servo motor is powered on, a connecting rod is driven to rotate, so that a stirring rod and a cleaning brush rotate along with the connecting rod; the cleaning brush is used for brushing the kettle wall of the reaction kettle, the reaction can be accelerated through the stirring rod, the reaction kettle body can be self-cleaned, and the use is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and more specifically, to a chemical reaction vessel with self-cleaning function. Background Technology

[0002] A reaction vessel is a stainless steel container used for physical or chemical reactions. The structure and parameters of the vessel are designed and configured according to different process requirements. Design conditions, processes, inspection, manufacturing, and acceptance must adhere to relevant technical standards to achieve the required mixing and reaction functions. After use, material residues may remain in the reaction vessel, necessitating cleaning.

[0003] A chemical reactor with a self-cleaning function is disclosed in publication number CN212417913U. Although the utility model has a stirring blade fixedly installed on all four sides of the first stirring rod, the stirring blade has through holes that allow the slurry to pass through, which can speed up the stirring efficiency and improve the stirring quality.

[0004] However, this self-cleaning chemical reactor uses water sprayed through a cleaning pipe for cleaning. Some strongly adhering material residues are difficult to clean completely, affecting the cleaning effect. After cleaning, it is also not easy to quickly dry the remaining water, and waiting for drying takes a lot of time, affecting the efficiency of use. Utility Model Content

[0005] The purpose of this invention is to provide a chemical reactor with a self-cleaning function to solve the problems of some strongly adhering material residues being difficult to clean and the inconvenience of quickly drying residual water.

[0006] To achieve the above objectives, a chemical reactor with a self-cleaning function is provided, comprising a reactor body, a reactor lid snapped onto the top surface of the reactor body, a servo motor fixedly mounted on the top surface of the reactor lid, a self-cleaning mechanism fixedly disposed through the output end of the servo motor penetrating the reactor lid, a liquid storage tank fixedly disposed on one side of the outer surface of the reactor body, a tank lid snapped onto the top surface of the liquid storage tank, a water pump fixedly mounted on the top surface of the tank lid, a spraying mechanism penetrating the output end of the water pump, and cavities formed on both sides of the inner wall of the reactor body, with heating elements fixedly disposed inside the cavities.

[0007] As a further improvement to this technical solution, the self-cleaning mechanism includes a connecting rod fixedly installed at the output end of the servo motor, a stirring rod fixedly installed on one side of the bottom surface of the connecting rod, and a cleaning brush fixedly installed on the side of the bottom surface of the connecting rod away from the stirring rod. The cleaning brush is used to clean the wall of the reactor.

[0008] As a further improvement to this technical solution, the spraying mechanism includes a liquid delivery pipe that passes through the output end of the water pump, and a spray head that passes through one end of the liquid delivery pipe. The spray head is fixedly installed on the inner wall of the reactor body and is used to spray water into the reactor body.

[0009] As a further improvement to this technical solution, a liquid extraction pipe is provided through the input end of the water pump, and one end of the liquid extraction pipe is provided through the inside of the liquid storage tank. The liquid extraction pipe is used to extract water from the inside of the liquid storage tank.

[0010] As a further improvement to this technical solution, a temperature controller is electrically connected to one side of the heating element. The temperature controller is fixedly installed on one side of the outer surface of the reactor body and is used to control the heating temperature of the heating element.

[0011] As a further improvement to this technical solution, a dehumidification pipe is fixedly installed on one side of the top surface of the vessel lid, and a pipe cap is fitted onto the top of the dehumidification pipe. The dehumidification pipe is used to discharge moisture.

[0012] As a further improvement to this technical solution, support legs are fixedly arranged in a ring array around the surface of the reactor body, and a fixing plate is fixedly arranged at the bottom of the support legs. A drain pipe is provided through the bottom of the reactor body, and a valve is fixedly installed on the surface of the drain pipe. The support legs are used to support the reactor body.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. In this self-cleaning chemical reactor, water is injected into the storage tank through the self-cleaning mechanism. The water pump is turned on to extract the water and deliver it to the spray head through the delivery pipe. After the servo motor is powered on, it drives the connecting rod to rotate, causing the stirring rod and cleaning brush to rotate as well. The cleaning brush scrubs the reactor wall. The stirring rod can accelerate the reaction and also self-clean the reactor body, making it easy to use.

[0015] 2. In this self-cleaning chemical reactor, after the washing process is completed, the water is drained through the drain pipe. The heating element heats up when energized, quickly drying the reactor body. After opening the cover, the moisture is discharged through the exhaust pipe, achieving the effect of quickly drying the reactor body after cleaning, which is convenient for subsequent use. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall disassembled structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the self-cleaning mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the servo motor of this utility model;

[0020] Figure 5 This is a schematic diagram of the liquid spraying mechanism of this utility model;

[0021] Figure 6 This is a schematic diagram of the internal structure of the reaction vessel body of this utility model;

[0022] Figure 7 This is a schematic diagram of the structure of the drainage pipe of this utility model.

[0023] The meanings of the labels in the diagram are as follows:

[0024] 1. Reactor body; 2. Reactor lid; 3. Servo motor; 4. Self-cleaning mechanism; 401. Connecting rod; 402. Stirring rod; 403. Cleaning brush; 5. Storage tank; 6. Tank lid; 7. Water pump; 8. Spraying mechanism; 801. Infusion pipe; 802. Spray head; 9. Heating element; 10. Exhaust pipe; 11. Support leg; 12. Drain pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Please see Figures 1-7As shown, the purpose of this embodiment is to provide a chemical reactor with a self-cleaning function, including a reactor body 1, a reactor lid 2 snapped onto the top surface of the reactor body 1, and a servo motor 3 fixedly installed on the top surface of the reactor lid 2; the output end of the servo motor 3 passes through the reactor lid 2 and is fixedly provided with a self-cleaning mechanism 4. Through the setting of the self-cleaning mechanism 4, water is injected into the storage tank 5, the water pump 7 is turned on, the water is drawn out and transported through the delivery pipe 801 to the spray head 802 for spraying. After the servo motor 3 is powered on, it drives the connecting rod 401 to rotate, so that the stirring rod 402 and the cleaning brush 403 rotate accordingly. The cleaning brush 403 scrubs the reactor wall. The stirring rod 402 can accelerate the reaction and can also self-clean the reactor body 1, which is convenient to use.

[0028] A liquid storage tank 5 is fixed to one side of the outer surface of the reactor body 1; a lid 6 is snapped onto the top surface of the liquid storage tank 5, and a water pump 7 is fixedly installed on the top surface of the lid 6. A spraying mechanism 8 is provided through the output end of the water pump 7; cavities are opened on both sides of the inner wall of the reactor body 1, and electric heating elements 9 are fixedly installed inside the cavities. After the cleaning brush 403 finishes cleaning, the drain pipe 12 drains the water source. When the electric heating elements 9 are energized, they heat up and quickly dry the inside of the reactor body 1. After opening the pipe cover, the moisture is discharged through the dehumidification pipe 10, achieving the effect of quickly drying the reactor body 1 after cleaning, which is convenient for subsequent use.

[0029] Please see Figure 2 and Figure 6 The self-cleaning mechanism 4 includes a connecting rod 401 fixedly installed at the output end of the servo motor 3, a stirring rod 402 fixedly installed on one side of the bottom surface of the connecting rod 401, and a cleaning brush 403 fixedly installed on the bottom surface of the connecting rod 401 away from the stirring rod 402.

[0030] With the self-cleaning mechanism 4 in place, the servo motor 3 is powered on and drives the connecting rod 401 to rotate, causing the stirring rod 402 and the cleaning brush 403 to rotate as well. The cleaning brush 403 scrubs the reactor wall, and the stirring rod 402 can accelerate the reaction and also self-clean the reactor body 1.

[0031] Please see Figure 2 and Figure 5 The spraying mechanism 8 includes a liquid delivery pipe 801 that passes through the output end of the water pump 7. One end of the liquid delivery pipe 801 is provided with a spray head 802, which is fixedly installed on the inner wall of the reactor body 1.

[0032] By setting up the spray mechanism 8, water is injected into the storage tank 5, the water pump 7 is turned on, the water is drawn out and transported through the infusion pipe 801 to the spray head 802 to spray water, so that the self-cleaning mechanism 4 can clean it.

[0033] Please see Figure 5 A liquid extraction pipe is installed through the input end of the water pump 7, and one end of the liquid extraction pipe is installed inside the liquid storage tank 5.

[0034] The water pump 7 is used to transport water.

[0035] Please see Figure 2 A temperature controller is electrically connected to one side of the heating element 9, and the temperature controller is fixedly installed on one side of the outer surface of the reactor body 1.

[0036] The temperature controller settings control the heating temperature of the heating element 9.

[0037] Please see Figure 4 A dehumidification pipe 10 is fixedly installed on one side of the top surface of the vessel lid 2, and a pipe cap is fitted onto the top of the dehumidification pipe 10.

[0038] The exhaust pipe 10 is designed to remove the moisture generated during the drying process.

[0039] Please see Figure 6 and Figure 7 Support legs 11 are fixedly arranged in a ring array around the surface of the reactor body 1. A fixing plate is fixedly arranged at the bottom of the support legs 11. A drain pipe 12 is provided through the bottom of the reactor body 1. A valve is fixedly installed on the surface of the drain pipe 12.

[0040] The support feet 11 serve to support the reactor body 1, and the drain pipe 12 serves to discharge the waste liquid generated during cleaning.

[0041] Working steps: Inject water into the storage tank 5, turn on the water pump 7, draw out the water and deliver it through the infusion pipe 801 to the spray head 802 for spraying.

[0042] After the servo motor 3 is powered on, it drives the connecting rod 401 to rotate, causing the stirring rod 402 and the cleaning brush 403 to rotate as well. The cleaning brush 403 scrubs the reactor wall, and the stirring rod 402 can accelerate the reaction and also clean the reactor body 1.

[0043] After the cleaning brush 403 has finished scrubbing, the drain pipe 12 drains the water. The heating element 9 is powered on and heats up to quickly dry the inside of the reaction vessel 1. The cover is opened and the moisture is discharged through the exhaust pipe 10. After cleaning, the reaction vessel 1 is quickly dried.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A chemical reaction kettle with self-cleaning function, characterized in that: The reactor includes a reactor body (1), and a lid (2) is snapped onto the top surface of the reactor body (1). A servo motor (3) is fixedly installed on the top surface of the lid (2). The output end of the servo motor (3) is fixedly installed through the lid (2) with a self-cleaning mechanism (4), and a liquid storage tank (5) is fixed on one side of the outer surface of the reactor body (1). The top surface of the storage tank (5) is fitted with a lid (6), and a water pump (7) is fixedly installed on the top surface of the lid (6). A spraying mechanism (8) is provided through the output end of the water pump (7). The reactor body (1) has cavities on both sides of its inner wall, and heating elements (9) are fixedly installed inside the cavities.

2. The chemical reaction kettle with self-cleaning function according to claim 1, characterized in that: The self-cleaning mechanism (4) includes a connecting rod (401) fixedly installed at the output end of the servo motor (3). A stirring rod (402) is fixedly installed on one side of the bottom surface of the connecting rod (401), and a cleaning brush (403) is fixedly installed on the side of the bottom surface of the connecting rod (401) away from the stirring rod (402).

3. The chemical reaction kettle with self-cleaning function according to claim 1, characterized in that: The spraying mechanism (8) includes a delivery pipe (801) that passes through the output end of the water pump (7), and a spray head (802) that passes through one end of the delivery pipe (801). The spray head (802) is fixedly installed on the inner wall of the reactor body (1).

4. The chemical reaction kettle with self-cleaning function according to claim 1, characterized in that: The water pump (7) has a liquid extraction pipe installed through its input end, and one end of the liquid extraction pipe is installed inside the liquid storage tank (5).

5. The chemical reactor with self-cleaning function according to claim 1, characterized in that: A temperature controller is electrically connected to one side of the heating element (9), and the temperature controller is fixedly installed on one side of the outer surface of the reactor body (1).

6. The chemical reactor with self-cleaning function according to claim 1, characterized in that: A dehumidification pipe (10) is fixedly installed on one side of the top surface of the vessel lid (2), and a pipe cap is fitted onto the top of the dehumidification pipe (10).

7. The chemical reactor with self-cleaning function according to claim 1, characterized in that: Support legs (11) are fixedly arranged in a ring array around the surface of the reactor body (1). A fixing plate is fixedly arranged at the bottom of the support legs (11). A drain pipe (12) is provided through the bottom of the reactor body (1). A valve is fixedly installed on the surface of the drain pipe (12).

Citation Information

Patent Citations

  • Chemical reaction kettle with self-cleaning function

    CN212417913U