Ore crusher with adjustable end cover lining plate structure

By introducing an adjustable end cover liner structure into the ore crusher, and using a drive motor and transmission mechanism to adjust the angle of the moving liner and the pressing device, the problems of incomplete ore crushing and excessive energy consumption are solved, thereby improving crushing quality and adaptability.

CN224114070UActive Publication Date: 2026-04-14GUANGDONG PROVINCE DABAOSHAN MINING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The existing end cover liner structure of the ore crusher is fixed, which leads to insufficient crushing force or over-crushing when processing ores with different hardness and particle size, affecting crushing quality and energy consumption, and the ore is subjected to uneven force in the crushing chamber.

Method used

An adjustable end cap liner structure ore crusher was designed. The tilt angle of the moving liner can be flexibly adjusted through an adjustment mechanism consisting of a drive motor, a rotating shaft, a swing arm, and a drive rod. Combined with a pressing device and a transmission mechanism, the pressure of the ore in the crushing chamber is increased, thereby improving crushing efficiency and quality.

Benefits of technology

It has improved the crushing effect on different types of ores, enhanced the crushing quality and equipment adaptability, and ensured the stability and efficiency of the crushing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an ore crusher with an adjustable end cover lining plate structure, and belongs to the technical field of ore crushers. Comprising a machine body, a feeding hopper fixedly communicating with the exterior of the machine body, a mounting frame fixedly communicating with the top of the machine body, a fixed lining plate fixedly connected to one side in the machine body, a crushing roller rotationally mounted on the machine body and a movable lining plate arranged on the other side in the machine body. An adjusting mechanism which extends into the machine body and is used for swinging the movable lining plate in a reciprocating manner is arranged outside the machine body, and a pressing device which extends into the mounting frame of the machine body is arranged on the upper surface of the machine body. According to the ore crusher with the adjustable end cover lining plate structure, the inclination angle of the movable lining plate can be flexibly adjusted in a reciprocating mode through the adjusting mechanism, the downward pressing device is arranged to be in linkage with the swing arm, then ore can be downwards pressed in the crushing process, the pressure of the ore in the crushing cavity is increased, the crushing efficiency and quality are improved, and the practicability is high. And the advantages of high crushing quality and high adaptability are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of ore crusher technology, specifically an ore crusher with an adjustable end cover liner structure. Background Technology

[0002] Ore refers to a mineral aggregate from which useful components can be extracted or which has certain usable properties. When ore is mined, it is fed into a crusher for rapid crushing in order to facilitate subsequent transportation and processing. During the crushing process, the ore will cause wear on the inner wall shell of the crusher, so liners need to be added.

[0003] In the process of ore crushing, ore crushers with adjustable end cover liner structures are required. Existing ore crushers mostly have fixed end cover liners. When processing ores with high hardness or large particle size, the fixed angle of the liner may lead to insufficient crushing force and incomplete crushing of the ore. On the other hand, for ores with low hardness or small particle size, it may cause over-crushing, increasing energy consumption and affecting subsequent mineral processing. In addition, in the existing crushers, the uneven force on the ore in the crushing chamber during the crushing process also affects the crushing quality. Therefore, an ore crusher with an adjustable end cover liner structure is proposed to solve the problems mentioned above. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an ore crusher with an adjustable end cover liner structure, which has advantages such as high crushing quality and strong adaptability. It solves the problem that the end cover liners of existing ore crushers are mostly fixed structures. When processing ores with high hardness or large particle size, the fixed angle of the liner may lead to insufficient crushing force and incomplete crushing of the ore. On the other hand, for ores with low hardness or small particle size, it may cause over-crushing, increasing energy consumption and affecting subsequent mineral processing. In addition, during the crushing process, the uneven force on the ore in the crushing chamber of existing crushers also affects the crushing quality.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an ore crusher with an adjustable end cover liner structure, comprising a machine body, a feed hopper fixedly connected to the outside of the machine body, an installation frame fixedly connected to the top of the machine body, a fixed liner plate fixedly connected to one side of the inside of the machine body, a crushing roller rotatably installed on the machine body, and a movable liner plate disposed on the other side of the inside of the machine body. The outside of the machine body is provided with an adjustment mechanism extending into it for reciprocating swing of the movable liner plate, and the upper surface of the machine body is provided with a pressing device extending into the installation frame.

[0006] The adjustment mechanism includes a drive motor fixedly mounted on the back of the machine body, a rotating shaft fixedly connected to the output shaft of the drive motor, a swing arm fixedly connected to the outside of the rotating shaft, and a drive rod hinged to the outside of the swing arm.

[0007] The pressing device includes a pressure plate slidably connected inside the mounting frame, a connecting column fixedly connected to the top of the pressure plate, a horizontal plate fixedly connected to the top of the connecting column, a moving rod fixedly connected to the bottom of the horizontal plate, a pulley rotatably connected to the outer surface of the bottom end of the moving rod, and a transmission mechanism disposed inside the machine body.

[0008] Furthermore, the end of the drive rod away from the swing arm is hinged to the back of the moving liner, and the moving liner is rotatably connected to the inside of the machine body through a hinge seat.

[0009] Furthermore, the transmission mechanism includes a mounting base fixedly connected to the inner wall of the machine body, a guide seat fixedly connected to the top of the mounting base, a guide shaft slidably connected to the inside of the guide seat and extending to its outside, a protrusion fixedly installed on the outside of the guide shaft, a groove opened inside the protrusion, a connecting shaft fixedly installed on the outside of the protrusion, and a rotating rod rotatably installed on the connecting shaft. The end of the rotating rod away from the connecting shaft is rotatably connected to the swing arm through a pin.

[0010] Furthermore, the mounting base is fixedly installed on the inner wall of the machine body by bolts. There are two guide seats, which are symmetrically distributed on the top of the mounting base. The machine body has a movable hole that matches the guide shaft.

[0011] Furthermore, a return spring is fixedly installed between the mounting base and the protrusion on the left side, and the return spring is connected to the outside of the guide shaft.

[0012] Furthermore, the pulley is slidably connected to the inside of the slide groove, and the outer diameter of the pulley is adapted to the inner diameter of the slide groove. The moving rod is slidably connected to the inside of the machine body through the pulley. A guide rod is fixedly connected to the top of the machine body. A limiting seat is fixedly connected to the back of the moving rod. A limiting hole adapted to the guide rod is opened inside the limiting seat. The limiting seat is slidably connected to the outside of the guide rod.

[0013] Furthermore, the pressure plate is slidably connected to the inside of the mounting frame via a moving rod, and the outer diameter of the pressure plate is adapted to the inner diameter of the mounting frame.

[0014] Furthermore, a servo motor is fixedly installed on the back of the machine body, and the output shaft of the servo motor is fixedly connected to one end of the crushing roller. A feeding port is opened inside the machine body, and four support legs are fixedly installed at the bottom of the machine body.

[0015] Compared with the prior art, this utility model provides an ore crusher with an adjustable end cap liner structure, which has the following beneficial effects:

[0016] 1. This ore crusher with an adjustable end cover liner structure can flexibly and repeatedly adjust the tilt angle of the moving liner through an adjustment mechanism composed of a drive motor, rotating shaft, swing arm, and drive rod, thereby improving the crushing effect on different types of ores. By setting a pressing device linked with the swing arm, the ore can be pressed down during the crushing process, increasing the pressure of the ore in the crushing chamber, making the ore easier to crush, improving crushing efficiency and quality, and achieving the advantages of high crushing quality and strong adaptability.

[0017] 2. This ore crusher with an adjustable end cover liner structure effectively ensures that the transmission mechanism can automatically reset when the swing arm swings in the opposite direction by setting a reset spring, making the movement of the pressing device more stable and reliable. The use of the limit seat and guide rod together limits the movement of the moving rod, preventing it from deviating, improving the operational stability of the equipment, and achieving the advantages of strong practicality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional cross-sectional view of the structure of this utility model;

[0019] Figure 2 This is a three-dimensional structural view of the adjusting mechanism and pressing device of this utility model;

[0020] Figure 3 This is a three-dimensional structural view of the adjustment mechanism and transmission mechanism of this utility model;

[0021] Figure 4 This utility model Figure 3 A magnified structural diagram of structure A is shown.

[0022] In the diagram: 1. Machine body; 2. Feed hopper; 3. Mounting frame; 4. Fixed liner plate; 5. Crushing roller; 6. Moving liner plate; 7. Drive motor; 8. Rotating shaft; 9. Swing arm; 10. Drive rod; 11. Pressure plate; 12. Connecting column; 13. Horizontal plate; 14. Moving rod; 15. Pulley; 16. Mounting base; 17. Guide seat; 18. Guide shaft; 19. Protrusion; 20. Slide groove; 21. Connecting shaft; 22. Rotating rod; 23. Return spring; 24. Limit seat; 25. Guide rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 4 This embodiment of an adjustable end cap liner structure ore crusher includes a body 1, a feed hopper 2 fixedly connected to the outside of the body 1, a mounting frame 3 fixedly connected to the top of the body 1, a fixed liner 4 fixedly connected to one side of the inside of the body 1, a crushing roller 5 rotatably mounted on the body 1, and a movable liner 6 disposed on the other side of the inside of the body 1. An adjustment mechanism for reciprocating swing of the movable liner 6 is provided on the outside of the body 1 and extends into its interior. A pressing device is provided on the upper surface of the body 1 and extends into its mounting frame 3. The adjustment mechanism includes a drive motor 7 fixedly mounted on the back of the body 1, a rotating shaft 8 fixedly connected to the output shaft of the drive motor 7, a swing arm 9 fixedly connected to the outside of the rotating shaft 8, and a drive rod 10 hinged to the outside of the swing arm 9.

[0025] The end of the drive rod 10 furthest from the swing arm 9 is hinged to the back of the moving liner 6, which is rotatably connected to the inside of the machine body 1 via a hinge seat. When the tilt angle of the moving liner 6 needs to be adjusted according to the characteristics of the ore, the drive motor 7 is started by the controller. The output shaft of the drive motor 7 drives the rotating shaft 8 to rotate, and the swing arm 9 on the rotating shaft 8 begins to swing in a circular motion. The swing of the swing arm 9 drives the drive rod 10, which is hinged to it, to move. The end of the drive rod 10 furthest from the swing arm 9 is hinged to the back of the moving liner 6, thereby pushing the moving liner 6 to rotate around its hinge point with the inside of the machine body 1, realizing the reciprocating swing adjustment of the tilt angle of the moving liner 6.

[0026] In this embodiment, the pressing device includes a pressure plate 11 slidably connected inside the mounting frame 3, a connecting column 12 fixedly connected to the top of the pressure plate 11, a horizontal plate 13 fixedly connected to the top of the connecting column 12, a moving rod 14 fixedly connected to the bottom of the horizontal plate 13, a pulley 15 rotatably connected to the outer surface of the bottom end of the moving rod 14, and a transmission mechanism disposed inside the body 1.

[0027] The transmission mechanism includes a mounting base 16 fixedly connected to the inner wall of the body 1, a guide seat 17 fixedly connected to the top of the mounting base 16, a guide shaft 18 slidably connected to the inside of the guide seat 17 and extending to its outside, a protrusion 19 fixedly installed on the outside of the guide shaft 18, a slide groove 20 opened inside the protrusion 19, a connecting shaft 21 fixedly installed on the outside of the protrusion 19, and a rotating rod 22 rotatably installed on the connecting shaft 21. The end of the rotating rod 22 away from the connecting shaft 21 is rotatably connected to the swing arm 9 through a pin.

[0028] Specifically, the mounting base 16 is fixedly installed on the inner wall of the machine body 1 by bolts. There are two guide seats 17, which are symmetrically distributed on the top of the mounting base 16. The machine body 1 has a moving hole that matches the guide shaft 18. A return spring 23 is fixedly installed between the left mounting base 16 and the protrusion 19. The return spring 23 is connected to the outside of the guide shaft 18. When the swing arm 9 swings in the opposite direction, the protrusion 19 returns to its original position under the action of the return spring 23. The moving rod 14 drives the pressure plate 11 to move upward and return to the initial position, realizing the reciprocating up and down movement of the pressure plate 11. This allows the ore crusher to adjust the shape of the crushing chamber and the force angle of the moving liner 6 according to the hardness, particle size and other characteristics of different ores, thereby improving the crushing effect on different types of ores and enhancing the adaptability of the equipment.

[0029] It should be noted that the pulley 15 is slidably connected to the inside of the chute 20, and the outer diameter of the pulley 15 matches the inner diameter of the chute 20. The moving rod 14 is slidably connected to the inside of the machine body 1 via the pulley 15. A guide rod 25 is fixedly connected to the top of the machine body 1, and a limiting seat 24 is fixedly connected to the back of the moving rod 14. The limiting seat 24 has a limiting hole inside that matches the guide rod 25, and the limiting seat 24 is slidably connected to the outside of the guide rod 25. During the crushing process, when the swing arm 9 swings, it drives the protrusion 19 to move through the rotating rod 22 and the connecting shaft 21. The chute 20 on the protrusion 19 cooperates with the pulley 15, causing the moving rod 14 to drive the pressure plate 11 to move downward within the mounting frame 3, pressing down on the ore and enhancing the crushing effect.

[0030] In addition, the pressure plate 11 is slidably connected to the inside of the mounting frame 3 via the moving rod 14, and the outer diameter of the pressure plate 11 is adapted to the inner diameter of the mounting frame 3.

[0031] In this embodiment, a servo motor is fixedly installed on the back of the machine body 1, and the output shaft of the servo motor is fixedly connected to one end of the crushing roller 5. A feeding port is opened inside the machine body 1, and four support legs are fixedly installed at the bottom of the machine body 1.

[0032] The working principle of the above embodiments is as follows:

[0033] In operation, ore enters the machine body 1 through the feed hopper 2. The controller starts the servo motor to drive the crushing roller 5 to rotate, and the controller also starts the drive motor 7 to work. Its output shaft drives the rotating shaft 8 and the swing arm 9 to rotate, which in turn drives the hinged drive rod 10 to move. The drive rod 10 pushes the movable liner 6, which is hinged to it, to rotate around the hinge seat, realizing the reciprocating swing adjustment of the tilt angle of the movable liner 6. When the swing arm 9 swings, the rotating rod 22 connected by the pin shaft rotates, which drives the protrusion 19 on the connecting shaft 21 to move. The sliding groove 20 in the protrusion 19 cooperates with the pulley 15, so that the moving rod 14 drives the pressure plate 11 to slide up and down in the mounting frame 3, pressing down on the ore to assist in crushing. When the swing arm 9 swings in the opposite direction, the return spring 23 causes the protrusion 19 to return to its original position, driving the moving rod 14 and the pressure plate 11 back to their initial positions, realizing the reciprocating motion of the pressing device. The ore is crushed under the combined action of the movable liner 6, the fixed liner 4, the crushing roller 5 and the pressure plate 11, and the crushed ore is discharged from the discharge port.

[0034] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.

[0035] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

Claims

1. An ore crusher with an adjustable end cap liner structure, characterized in that: The machine includes a body (1), a feed hopper (2) fixedly connected to the outside of the body (1), a mounting frame (3) fixedly connected to the top of the body (1), a fixed liner plate (4) fixedly connected to one side of the inside of the body (1), a crushing roller (5) rotatably installed on the body (1), and a moving liner plate (6) set on the other side of the inside of the body (1). The outside of the body (1) is provided with an adjustment mechanism extending into its interior for reciprocating swing of the moving liner plate (6). The upper surface of the body (1) is provided with a pressing device extending into its mounting frame (3). The adjustment mechanism includes a drive motor (7) fixedly installed on the back of the body (1), a rotating shaft (8) fixedly connected to the output shaft of the drive motor (7), a swing arm (9) fixedly connected to the outside of the rotating shaft (8), and a drive rod (10) hinged to the outside of the swing arm (9). The pressing device includes a pressure plate (11) slidably connected inside the mounting frame (3), a connecting column (12) fixedly connected to the top of the pressure plate (11), a horizontal plate (13) fixedly connected to the top of the connecting column (12), a moving rod (14) fixedly connected to the bottom of the horizontal plate (13), a pulley (15) rotatably connected to the outer surface of the bottom end of the moving rod (14), and a transmission mechanism set inside the body (1).

2. The ore crusher with adjustable end cover liner structure according to claim 1, characterized in that: The end of the drive rod (10) away from the swing arm (9) is hinged to the back of the moving liner (6), which is rotatably connected to the inside of the body (1) via a hinge seat.

3. The ore crusher with adjustable end cover liner structure according to claim 1, characterized in that: The transmission mechanism includes a mounting seat (16) fixedly connected to the inner wall of the body (1), a guide seat (17) fixedly connected to the top of the mounting seat (16), a guide shaft (18) slidably connected to the inside of the guide seat (17) and extending to its outside, a protrusion (19) fixedly installed on the outside of the guide shaft (18), a slide groove (20) opened in the inside of the protrusion (19), a connecting shaft (21) fixedly installed on the outside of the protrusion (19), and a rotating rod (22) rotatably installed on the connecting shaft (21). The end of the rotating rod (22) away from the connecting shaft (21) is rotatably connected to the swing arm (9) through a pin.

4. The ore crusher with adjustable end cover liner structure according to claim 3, characterized in that: The mounting base (16) is fixedly installed on the inner wall of the body (1) by bolts. There are two guide seats (17). The two guide seats (17) are symmetrically distributed on the top of the mounting base (16). The body (1) has a moving hole that matches the guide shaft (18).

5. The ore crusher with adjustable end cover liner structure according to claim 4, characterized in that: A return spring (23) is fixedly installed between the mounting base (16) on the left and the protrusion (19), and the return spring (23) is connected around the outside of the guide shaft (18).

6. The ore crusher with adjustable end cover liner structure according to claim 2, characterized in that: The pulley (15) is slidably connected to the inside of the groove (20). The outer diameter of the pulley (15) is adapted to the inner diameter of the groove (20). The moving rod (14) is slidably connected to the inside of the body (1) through the pulley (15). A guide rod (25) is fixedly connected to the top of the body (1). A limiting seat (24) is fixedly connected to the back of the moving rod (14). A limiting hole adapted to the guide rod (25) is opened inside the limiting seat (24). The limiting seat (24) is slidably connected to the outside of the guide rod (25).

7. The ore crusher with adjustable end cover liner structure according to claim 1, characterized in that: The pressure plate (11) is slidably connected to the inside of the mounting frame (3) via a moving rod (14), and the outer diameter of the pressure plate (11) is adapted to the inner diameter of the mounting frame (3).

8. The ore crusher with adjustable end cover liner structure according to claim 1, characterized in that: A servo motor is fixedly installed on the back of the machine body (1). The output shaft of the servo motor is fixedly connected to one end of the crushing roller (5). A feeding port is opened inside the machine body (1). Four support legs are fixedly installed at the bottom of the machine body (1).