Waste mushroom stick treatment and separation equipment
By designing automated mushroom substrate processing equipment, and employing drying and screen beating devices, the problem of equipment blockage caused by moisture in the mushroom bags has been solved, achieving efficient separation and clean production, and ensuring safe operation of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2026-04-14
AI Technical Summary
In existing technologies, waste mushroom bags are prone to clogging of the crushing chamber of the separator when processed in a humid environment, which reduces the separation efficiency and increases the load on the equipment. Furthermore, traditional crushing methods cannot efficiently process a large number of mushroom bags.
A device was designed that includes a feeding hopper, a feeding conveyor, a mushroom stick bag separation and crushing machine, and a discharging conveyor. It is equipped with a drying device and a screen beating device. A hot air box is used to reduce humidity and prevent mushroom sticks from sticking together. A weight sensor is used to control the feeding amount to achieve automated production.
It improves the efficiency and quality of mushroom substrate processing, prevents equipment blockage, provides a clean and safe working environment, and ensures that the equipment operates in optimal condition.
Smart Images

Figure CN224114125U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a waste mushroom substrate processing and separation device. Background Technology
[0002] Currently, a common problem exists in mushroom cultivation factories and farmers' greenhouses: these locations are typically humid environments, and the mushroom bags themselves are a type of high-moisture packaging material. After the edible fungi are harvested, these used mushroom bags need to undergo proper processing to achieve resource recycling.
[0003] The traditional method involves placing the mushroom bags into the crushing chamber of a separator for crushing and then separating them. However, this method has significant drawbacks. First, because the number of mushroom bags is usually large, too many bags cannot be placed in at once, otherwise it can easily clog the crushing chamber of the separator, greatly reducing the separation efficiency. Furthermore, because the mushroom bags have a high moisture content and are sticky, they place a significant load on the equipment. Utility Model Content
[0004] The purpose of this invention is to provide a waste mushroom substrate processing and separation device to solve the technical problems mentioned in the background section.
[0005] The technical solution to achieve the purpose of this utility model is: a waste mushroom substrate processing and separation device, comprising a feeding hopper, a feeding conveying device, a mushroom substrate bag separation and crushing machine, and a discharging conveying device arranged in sequence. The mushroom substrate bag separation and crushing machine includes a frame, a drive device, a main shaft, and a drying device. The drive device and the main shaft are mounted on the frame. The drive device drives the main shaft to rotate. Crushing blades are fixed on the main shaft. The drying device is located at one end of the frame and is adapted to reduce the humidity of the mushroom substrate to be crushed.
[0006] Furthermore, the frame is provided with a feed inlet at one end near the feeding hopper, and a mushroom bag conveyor belt is provided at the bottom. The end of the frame with the feed inlet is provided with a mushroom bag outlet, and a drying device is provided at the other end. The drying device is a hot air box, and a hot air fan is provided in the hot air box. The transmission direction of the mushroom bag conveyor belt is opposite to the air blowing direction of the hot air fan.
[0007] Furthermore, a weight sensor is installed inside the feeding hopper.
[0008] Furthermore, both the feeding and unloading conveying devices are belt conveyors, and the belt conveyors gradually rise along the conveying direction.
[0009] Furthermore, the mushroom stick bag separation and crushing machine also includes a screen, a screen support, and a screen striking device. The screen striking device is mounted on the machine frame, and the drive device drives the screen striking device to rotate. The screen surrounds the outside of the main shaft and is fixed to the main shaft through the screen support. The screen striking device is located on the outside of the screen and is adapted to strike the screen when rotating.
[0010] Furthermore, the screen striking device includes a striking shaft with a plurality of striking belts on it. The striking shaft is parallel to the main shaft, and the striking belts are soft strip-shaped materials. The striking shaft is connected to a driving device for transmission. When the striking shaft rotates, the striking belts strike the screen.
[0011] Furthermore, an outer protective cover is provided on the outside of the screen and the screen striking device.
[0012] By adopting the above technical solution, this utility model has the following beneficial effects:
[0013] (1) This utility model enables the material to be in a continuous working state during the separation process, reduces the customer's operation steps, enables automated production, and further improves the processing efficiency and quality. It is equipped with a drying device, which can reduce the humidity of the mushroom sticks in a short time, making them easier to break.
[0014] (2) The drying device of this utility model adopts a hot air box, which is equipped with a hot air blower. By controlling the temperature and wind speed of the hot air, the humidity of the mushroom sticks can be reduced in a short time.
[0015] (3) The feeding bin of this utility model is equipped with a weight sensor. When the feeding amount reaches the set value, the feeding will automatically stop. This can ensure that the crushing equipment works in the best feeding state, avoid equipment blockage or overload due to excessive feeding, and also prevent insufficient feeding from affecting production efficiency.
[0016] (4) The mushroom stick bag separation and crushing machine of this utility model includes a screen and a screen striking device. The screen is struck by the screen striking device to prevent the mushroom sticks to be crushed from sticking to the screen and affecting the crushing efficiency.
[0017] (5) The screen and screen striking device of this utility model are provided with an outer protective cover, which provides a cleaner and safer working environment, and also protects the health of the surrounding environment. Attached Figure Description
[0018] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein...
[0019] Figure 1 This is a schematic diagram of the structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the structure of the mushroom stick bag separation and crushing machine of this utility model.
[0021] The labels in the attached diagram are as follows: 1. Feeding hopper; 2. Feeding conveyor; 3. Mushroom bag separator and crusher; 3. Frame; 3. Drive device; 3. Main shaft; 3. Drying device; 3. Feed inlet; 3.5. Mushroom bag conveyor belt; 3.6. Mushroom bag outlet; 3.7. Screen; 3.8. Screen beating device; 3.9. Discharge conveyor; 4. Detailed Implementation
[0022] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0026] In the description of the embodiments of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The utility model will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of this utility model and should not be used to limit the scope of protection of this utility model.
[0028] (Example 1)
[0029] See Figure 1-2 The waste mushroom substrate processing and separation equipment of this embodiment includes a feeding hopper 1, a feeding conveying device 2, a mushroom substrate bag separator and crusher 3, and a discharging conveying device 4 arranged sequentially. The mushroom substrate bag separator and crusher 3 includes a frame 3-1, a drive device 3-2, a main shaft 3-3, and a drying device 3-4. The drive device 3-2 and the main shaft 3-3 are mounted on the frame 3-1. The drive device 3-2 drives the main shaft 3-3 to rotate, and crushing blades are fixed on the main shaft 3-3. The drying device 3-4 is located at one end of the frame and is suitable for reducing the moisture content of the mushroom substrate to be crushed. This invention allows the material to be processed in a continuous working state during the separation process, reducing the customer's operation steps, automating production, and further improving processing efficiency and quality. The drying device 3-4 can reduce the moisture content of the mushroom substrate in a short time, making it easier to crush.
[0030] The frame 3-1 has a feed inlet 3-5 near the feeding hopper 1, and a mushroom bag conveyor belt 3-6 at the bottom. The end of the frame 3-1 with the feed inlet 3-5 has a mushroom bag outlet 3-7. A drying device 3-4 is located at the other end. The drying device 3-4 is a hot air box containing a hot air blower. The conveying direction of the mushroom bag conveyor belt 3-6 is opposite to the airflow direction of the hot air blower. The drying device 3-4 uses a hot air box with a hot air blower; by controlling the temperature and airflow of the hot air, the humidity of the mushroom bags is reduced in a short time.
[0031] A weight sensor is installed inside the feeding hopper 1. Alternatively, a photoelectric sensor can be used. When the feed amount reaches a set value, feeding automatically stops. This ensures the crushing equipment operates under optimal feeding conditions, preventing equipment blockage or overload due to excessive feeding, and also preventing insufficient feeding from affecting production efficiency.
[0032] Both the feeding conveyor 2 and the unloading conveyor 4 are belt conveyors, and the belt conveyors gradually rise along the conveying direction.
[0033] The mushroom substrate bag separator and pulverizer 3 also includes a screen 3-8, a screen support, and a screen striking device 3-9. The screen striking device 3-9 is mounted on the frame 3-1, and a drive device 3-2 drives the screen striking device 3-9 to rotate. The screen 3-8 surrounds the outside of the main shaft 3-3 and is fixed to the main shaft 3-3 by the screen support. The screen striking device 3-9 is located outside the screen 3-8 and is adapted to strike the screen 3-8 during rotation. By striking the screen 3-8 with the screen striking device 3-9, the mushroom substrate bags to be pulverized are prevented from sticking to the screen, thus affecting the pulverization efficiency.
[0034] The screen striking device 3-9 includes a striking shaft with several striking belts on it. The striking shaft is parallel to the main shaft 3-3. The striking belts are soft strip-shaped materials. The striking shaft is connected to the drive device 3-2. When the striking shaft rotates, the striking belts strike the screen 3-8.
[0035] The screen 3-8 and the screen striking device 3-9 are equipped with outer protective covers. The protective covers provide a cleaner and safer working environment, while also protecting the health of the surrounding environment.
[0036] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A waste mushroom substrate processing and separation device, characterized in that: The device includes a feeding hopper (1), a feeding conveyor (2), a mushroom bag separator and crusher (3), and a discharging conveyor (4) arranged in sequence. The mushroom bag separator and crusher (3) includes a frame (3-1), a drive device (3-2), a main shaft (3-3), and a drying device (3-4). The drive device (3-2) and the main shaft (3-3) are mounted on the frame (3-1). The drive device (3-2) drives the main shaft (3-3) to rotate. Crushing blades are fixed on the main shaft (3-3). The drying device (3-4) is mounted at one end of the frame (3-1) and is suitable for reducing the humidity of the mushroom bags to be crushed.
2. The waste mushroom substrate treatment and separation equipment according to claim 1, characterized in that: The frame (3-1) has a feed inlet (3-5) at one end near the feeding hopper (1), and a mushroom bag conveyor belt (3-6) at the bottom. The frame (3-1) with the feed inlet (3-5) has a mushroom bag outlet (3-7) at the other end. The drying device (3-4) is a hot air box, and a hot air fan is installed in the hot air box. The transmission direction of the mushroom bag conveyor belt (3-6) is opposite to the air delivery direction of the hot air fan.
3. The waste mushroom substrate treatment and separation equipment according to claim 1, characterized in that: A weight sensor is installed inside the feeding hopper (1).
4. The waste mushroom substrate treatment and separation equipment according to claim 1, characterized in that: Both the feeding conveyor (2) and the unloading conveyor (4) are belt conveyors, and the belt conveyors gradually rise along the conveying direction.
5. The waste mushroom substrate treatment and separation equipment according to claim 1, characterized in that: The mushroom stick bag separation and crushing machine (3) also includes a screen (3-8), a screen support and a screen striking device (3-9). The screen striking device (3-9) is mounted on the frame (3-1). The driving device (3-2) drives the screen striking device (3-9) to rotate. The screen (3-8) surrounds the outside of the main shaft (3-3) and is fixed to the main shaft (3-3) through the screen support. The screen striking device (3-9) is mounted outside the screen (3-8) and is adapted to strike the screen (3-8) when rotating.
6. The waste mushroom substrate treatment and separation equipment according to claim 5, characterized in that: The screen striking device (3-9) includes a striking shaft with a plurality of striking belts on it. The striking shaft is parallel to the main shaft. The striking belts are soft strip-shaped materials. The striking shaft is connected to the driving device (3-2). When the striking shaft rotates, the striking belts strike the screen (3-8).
7. The waste mushroom substrate treatment and separation equipment according to claim 6, characterized in that: The screen (3-8) and the screen striking device (3-9) are provided with an outer protective cover.