Cleaning device for coupler production
By using partition plates and pipe rack structures in the cleaning tank, utilizing an air pump to deliver air to agitate the cleaning fluid, and combining this with an electric telescopic rod and mesh plate design, the problem of collision damage during the coupling cleaning process is solved, achieving a highly efficient and damage-free cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI CHANGFAN AUTOMATION EQUIP CO LTD
- Filing Date
- 2025-03-11
- Publication Date
- 2026-04-14
AI Technical Summary
Existing technologies often result in damage to couplings due to collisions between multiple couplings during cleaning, and the cleaning effect is also unsatisfactory.
It adopts a partition plate and pipe frame structure, and uses an air pump to deliver air into the cleaning fluid through the exhaust pipe, causing the cleaning fluid to churn. Combined with the electric telescopic rod and mesh plate design, it can achieve cleaning without agitating the coupling and avoid collision damage.
It achieves a non-destructive cleaning effect, improves cleaning efficiency, reduces collision damage between couplings, and simplifies the process of impurity removal and coupling removal.
Smart Images
Figure CN224114723U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coupling manufacturing and processing technology, specifically a cleaning device for coupling production. Background Technology
[0002] A coupling is a mechanical component used to connect two shafts (driving shaft and driven shaft) in different mechanisms, enabling them to rotate together and transmit torque. In high-speed, heavy-load power transmission, some couplings also serve to buffer, dampen vibrations, and improve the dynamic performance of the shaft system. A coupling consists of two halves, which are connected to the driving shaft and the driven shaft respectively. Generally, most power machines are connected to the working machines using couplings.
[0003] During the machining process of couplings, impurities such as cutting fluid, chips, and iron powder are generated, which necessitates cleaning to ensure the quality and performance of the coupling products.
[0004] Currently, when cleaning couplings, the couplings are directly placed into a cleaning tank and then agitated to achieve a thorough cleaning. However, the number of couplings in the cleaning tank is large, the force required to agitate them is significant, and the collisions between multiple couplings can damage their appearance. Therefore, in order to solve the above technical problems, this utility model provides a cleaning device for coupling production. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a cleaning device for coupling production that can ensure the cleaning effect of couplings without damaging them.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for coupling production, comprising a cleaning tank, and further comprising:
[0007] A partition plate is fixedly installed inside the cleaning tank, and a cavity is formed between the lower surface of the partition plate and the inner bottom surface of the cleaning tank.
[0008] A pipe rack is fixedly installed on the inner surface of the cleaning tank and located in the cavity. Multiple exhaust pipes are fixedly installed on the pipe rack, and the top ends of the multiple exhaust pipes are located above the partition plate. An air pump is fixedly installed on the outer surface of the cleaning tank, and the air outlet of the air pump is fixedly connected to the pipe rack through a connecting pipe.
[0009] Preferably, the partition plate is inclined, a drain outlet is fixedly installed on the cleaning pool, the drain outlet is located at the bottom end of the partition plate, and a valve is fixedly installed on the drain outlet.
[0010] Preferably, the cleaning tank is provided with a mesh plate inside, the mesh plate has multiple gaps, and the gaps are not allowed for the coupling to pass through. An electric telescopic rod is fixedly installed on the outer surface of the cleaning tank, and a lifting rod is fixedly installed on the mesh plate. The top end of the lifting rod is fixedly connected to the movable end of the electric telescopic rod through a connecting block.
[0011] Preferably, the mesh plate is set in an inclined state and remains parallel to the partition plate.
[0012] Beneficial effects
[0013] Compared with the prior art, this utility model provides a cleaning device for coupling production, which has the following beneficial effects:
[0014] By fixing a partition plate inside the cleaning tank, and a pipe rack inside the cleaning tank, multiple exhaust pipes are fixedly installed on the pipe rack. The tops of the exhaust pipes are located above the partition plate. An air pump is fixedly installed on the cleaning tank, and the air outlet of the air pump is fixedly connected to the pipe rack through a connecting pipe. The multiple exhaust pipes deliver air to the cleaning liquid, causing the cleaning liquid to churn and accelerating the flow rate of the cleaning liquid in the cleaning space. This ensures the cleaning effect of the coupling without stirring it, and prevents the couplings from colliding with each other and causing damage.
[0015] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description
[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0019] Figure 3 This is a schematic diagram of the structure of the partition plate, pipe rack, exhaust pipe and air pump in this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the electric telescopic rod, the lifting rod, and the mesh plate in this utility model.
[0021] In the diagram: 1. Cleaning tank; 2. Electric telescopic rod; 3. Lifting rod; 4. Connecting block; 5. Drain outlet; 6. Valve; 7. Divider plate; 8. Mesh plate; 9. Pipe rack; 10. Exhaust pipe; 11. Air pump; 12. Mounting block. Detailed Implementation
[0022] The following is in conjunction with the appendix Figures 1 to 4 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.
[0023] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0025] Please combine Figures 1 to 4 As shown, this utility model provides a cleaning device for coupling production. The cleaning device includes a cleaning tank 1, a partition plate 7 is fixedly installed inside the cleaning tank 1, and a cavity is formed between the lower surface of the partition plate 7 and the inner bottom surface of the cleaning tank 1. The upper part of the partition plate 7 is the cleaning space. A pipe rack 9 is fixedly installed on the inner surface of the cleaning tank 1 and in the cavity. Multiple exhaust pipes 10 are fixedly installed on the pipe rack 9, and the top ends of the multiple exhaust pipes 10 are all located above the partition plate 7. An air pump 11 is fixedly installed on the outer surface of the cleaning tank 1, and the air outlet of the air pump 11 is fixedly connected to the pipe rack 9 through a connecting pipe.
[0026] All couplings to be cleaned are placed in the cleaning space. To ensure the cleaning effect of the couplings, the air pump 11 is started. The air pump 11 delivers air to the inside of the pipe rack 9 through the connecting pipe. Finally, the air is delivered to the cleaning fluid through multiple exhaust pipes 10. After the air is discharged by multiple exhaust pipes 10, it can make the cleaning fluid turbulent and accelerate the flow speed of the cleaning fluid in the cleaning space. This ensures the cleaning effect of the couplings and avoids the need to stir the couplings, which could cause them to collide with each other and cause damage.
[0027] It should be noted that the partition plate 7 is set in an inclined state. During the cleaning process, the impurities in the coupling will eventually fall onto the surface of the partition plate 7 and move towards the bottom of the partition plate 7. A drain port 5 is fixedly installed on the cleaning tank 1. The drain port 5 is located at the bottom of the partition plate 7. A valve 6 is fixedly installed on the drain port 5. After the valve 6 is opened, the impurities at the bottom of the partition plate 7 can be quickly discharged from the drain port 5, reducing the difficulty of changing the cleaning fluid.
[0028] Based on Embodiment 1, the solution in Embodiment 1 will be further described in detail below, with reference to the specific working method described in detail.
[0029] Example 2:
[0030] The cleaning tank 1 has a certain depth and contains cleaning fluid, making it difficult to remove the cleaned couplings. To solve this problem, a screen plate 8 is installed inside the cleaning tank 1. The screen plate 8 has multiple gaps that the couplings cannot pass through. An electric telescopic rod 2 is fixedly installed on the outer surface of the cleaning tank 1 via a mounting block 12. A lifting rod 3 is fixedly installed on the screen plate 8, and the top of the lifting rod 3 is fixedly connected to the movable end of the electric telescopic rod 2 via a connecting block 4. During cleaning, the coupling is placed above the screen plate 8. To remove the coupling, simply extend the movable end of the electric telescopic rod 2, raising the height of the screen plate 8 so that the coupling is exposed above the liquid surface. After that, removing the coupling is much easier. The screen plate 8 can be set to an inclined state and kept parallel to the partition plate 7. When taking the coupling from the surface of the screen plate 8, the coupling will automatically converge towards the bottom of the screen plate 8, making it even easier to remove the coupling.
[0031] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in any form; any person skilled in the art can smoothly implement the present application according to the drawings shown in the specification and the above description; however, any person skilled in the art can make slight changes, modifications and equivalent changes of the present application within the scope of the technical scheme of the present application, and the equivalent embodiments of the present application are still within the protection scope of the technical scheme of the present application.
Claims
1. A cleaning device for coupling production, comprising a cleaning tank (1), characterized in that, Also includes: A partition plate (7) is fixedly installed inside the cleaning tank (1), and a cavity is formed between the lower surface of the partition plate (7) and the inner bottom surface of the cleaning tank (1). A pipe rack (9) is fixedly installed on the inner surface of the cleaning tank (1) and located in the cavity. Multiple exhaust pipes (10) are fixedly installed on the pipe rack (9). The top of the multiple exhaust pipes (10) is located above the partition plate (7). An air pump (11) is fixedly installed on the outer surface of the cleaning tank (1). The air outlet of the air pump (11) is fixedly connected to the pipe rack (9) through a connecting pipe.
2. The cleaning device for coupling production according to claim 1, characterized in that: The partition plate (7) is set in an inclined state, and a drain outlet (5) is fixedly installed on the cleaning pool (1). The drain outlet (5) is located at the bottom end of the partition plate (7), and a valve (6) is fixedly installed on the drain outlet (5).
3. A cleaning device for coupling production according to claim 1, characterized in that: The cleaning tank (1) is equipped with a mesh plate (8) inside. The mesh plate (8) has multiple gaps, and the gaps are not allowed for the coupling to pass through. An electric telescopic rod (2) is fixedly installed on the outer surface of the cleaning tank (1). A lifting rod (3) is fixedly installed on the mesh plate (8). The top end of the lifting rod (3) is fixedly connected to the movable end of the electric telescopic rod (2) through a connecting block (4).
4. A cleaning device for coupling production according to claim 3, characterized in that: The mesh plate (8) is set to an inclined state and is parallel to the partition plate (7).